Double-stand-column horizontal band sawing machine
Through the combination of servo motor, screw, limit block and Hall sensor, combined with electro-hydraulic push rod and clamp, the problem of inaccurate cutting position control in the double-post horizontal band saw machine is solved, and the precise cutting of metal materials is achieved and stability improvement.
Patent Information
- Application Number
- CN202420447570.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-08
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-08
AI Technical Summary
The existing double-post horizontal band saw machine cannot accurately control the cutting position during the metal material cutting process.
Using a combination of servo motor, screw rod, limit block, Hall sensor and electro-hydraulic push rod, the number of rotations of the screw is detected by magnetic steel and Hall sensors, to achieve accurate control of the cutting position of the metal material, and through clamping Blocks and clamping grooves limit the material.
Accurate control of the cutting position of metal materials is achieved, and the stability and accuracy of the cutting process are improved.
Smart Images

Figure CN222288991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of band sawing machines, in particular to a double-column horizontal band sawing machine. Background Art
[0002] A double-column horizontal band saw is a type of band saw, which is widely used in metal cutting processes. Existing double-column horizontal band saws usually use a conveyor table for conveying and cutting.
[0003] After searching, the publication number is CN217942054U, which discloses a double-column horizontal band saw machine, including a base, a conveyor platform is fixedly mounted on the surface of the base, and a band saw machine is provided on the surface of the base and located on the top of the conveyor platform, the back sides of both ends of the band saw machine are slidably connected with mounting columns, and the mounting columns are fixed on the base, a pushing assembly is provided at the interval between the base and the bottom of the conveyor platform, and the base is provided with translation mechanisms on both sides of the conveyor platform, and the translation mechanism is transmission-connected to the pushing assembly.
[0004] In the process of realizing the utility model, the inventors found that there are at least the following problems in the prior art that have not been solved: a conveyor table is fixedly installed on the surface of the base to convey the metal material to the bottom side of the band saw for cutting. However, during use, the cutting position of the metal material cannot be accurately controlled.
[0005] Therefore, we propose a double-column horizontal band sawing machine that can solve the above problems. Utility Model Content
[0006] The utility model aims to provide a double-column horizontal band sawing machine, which solves the problems raised in the background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-column horizontal band saw machine, comprising a band saw machine body, a fixed frame is slidably connected to the top of the band saw machine body, and also comprises a limit block and a Hall sensor, the limit block is welded to the middle part of the bottom side of the fixed frame, a limit groove is horizontally opened in the middle part of the upper surface of the band saw machine body, the limit block is slidably connected to the limit groove, a servo motor is fixedly connected to the inner wall of one side of the limit groove by bolts, a lead screw is fixedly connected to the shaft end of the servo motor, a magnetic steel is fixedly connected to the outer side of the other end of the lead screw, and the Hall sensor is fixedly connected to the bottom inner wall of the limit groove.
[0008] As an optional solution of the technical solution of the present application, the magnetic steel is evenly distributed on the outside of the screw rod in a ring shape, and the magnetic steel is aligned with the Hall sensor.
[0009] As an optional solution of the technical solution of the present application, a clamping block is slidably connected to the inner side of the fixing frame, an electro-hydraulic push rod is fixedly connected to one side of the fixing frame by bolts, and the telescopic end of the electro-hydraulic push rod is fixedly connected to the other side of the clamping block.
[0010] As an optional solution of the technical solution of the present application, the inner walls of one side of the clamp block and one side of the fixing frame are both provided with clamp grooves, and the top inner walls of the clamp grooves are vertically penetrated and threadedly connected with bolts.
[0011] As an optional solution of the technical solution of the present application, one end of the screw rod is rotatably connected to the inner wall on the other side of the limit groove through a bearing, and the screw rod horizontally passes through the limit block and is threadedly connected to the limit block.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: through the combination of the electro-hydraulic push rod, the clamping block, the clamping groove and the bolt, the electro-hydraulic push rod is controlled to work, and the clamping block can be pushed to move in the fixed frame, and then the bolt is rotated through the clamping groove to limit and clamp the metal material; through the combination of the servo motor, the screw rod, the limit block and the limit groove, the servo motor is controlled to work, and the fixed frame can be driven to move on the upper surface of the band saw body to adjust the cutting position of the metal material; through the combination of the magnetic steel and the Hall sensor, the number of rotations of the screw rod can be detected, and the displacement of the fixed frame can be further detected, thereby detecting and controlling the cutting position of the metal material. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0014] Figure 1 It is a schematic diagram of the connection between the fixed frame and the band saw body of a double-column horizontal band saw machine of the utility model;
[0015] Figure 2 The utility model is a side view of a double-column horizontal band sawing machine.
[0016] In the figure: 1. Band saw bed; 11. Fixed frame; 12. Limit block; 13. Hall sensor; 14. Limit slot; 15. Servo motor; 16. Screw rod; 17. Magnetic steel; 2. Clamp block; 21. Electro-hydraulic push rod; 22. Clamp slot; 23. Bolt. DETAILED DESCRIPTION
[0017] See also Figure 1-Figure 2The utility model provides a technical solution: a double-column horizontal band sawing machine, comprising a band sawing machine body 1, a fixed frame 11 is slidably connected to the top of the band sawing machine body 1, and also comprises a limit block 12 and a Hall sensor 13. The limit block 12 is welded to the middle part of the bottom side of the fixed frame 11, and a limit groove 14 is horizontally provided in the middle part of the upper surface of the band sawing machine body 1, the limit block 12 is slidably connected to the limit groove 14, and the inner wall of one side of the limit groove 14 is fixedly connected to a servo motor 15 by a bolt 23, and the shaft end of the servo motor 15 is fixedly connected to a screw rod 16, and the outer side of the other end of the screw rod 16 is fixedly connected to a magnetic steel 17, and the Hall sensor 13 is fixedly connected to the inner wall of the bottom end of the limit groove 14, and the magnetic steel 17 is evenly distributed on the outer side of the screw rod 16 in an annular shape, and the magnetic steel 17 is aligned with the Hall sensor 13, and one end of the screw rod 16 is rotatably connected to the inner wall of the other side of the limit groove 14 through a bearing, and the screw rod 16 horizontally penetrates the limit block 12 and is threadedly connected to the limit block 12.
[0018] In this technical solution, the servo motor 15 is controlled to work, which can drive the screw rod 16 to rotate. During the rotation of the screw rod 16, the limit block 12 can be driven to move left and right in the limit groove 14, thereby driving the fixed frame 11 to move on the upper surface of the band saw bed body 1 to adjust the cutting position of the metal material. During the rotation of the screw rod 16, the magnet 17 can be driven to rotate. When the magnet 17 rotates to the bottom side of the screw rod 16 and is vertically aligned with the Hall sensor 13, the Hall sensor 13 can transmit data to the corresponding controller. The corresponding controller can detect the number of rotations of the screw rod 16, and further detect the displacement of the fixed frame 11 and the metal material, thereby detecting the cutting position of the metal material. When the cutting position of the metal material reaches the specified position, the corresponding controller can automatically control the servo motor 15 to stop working, thereby automatically controlling the cutting position of the metal material.
[0019] In this embodiment, a clamp block 2 is slidably connected to the inner side of the fixing frame 11 , an electro-hydraulic push rod 21 is fixedly connected to one side of the fixing frame 11 via a bolt 23 , and a telescopic end of the electro-hydraulic push rod 21 is fixedly connected to the other side of the clamp block 2 .
[0020] In this technical solution, the electro-hydraulic push rod 21 is controlled to work, so as to push the clamping block 2 to move in the fixing frame 11, and metal materials of different sizes can be clamped.
[0021] In this embodiment, a clamping groove 22 is formed on the inner wall of one side of the clamping block 2 and one side of the fixing frame 11 , and a bolt 23 is vertically penetrated through the inner wall at the top end of the clamping groove 22 and is threadedly connected thereto.
[0022] In this technical solution, the two ends of the metal material can be limited by the clamping groove 22, and the bolts 23 are rotated and pressed against the upper surface of the metal material to fix the two ends of the metal material, thereby improving the stability of the metal material during cutting.
[0023] When a double-column horizontal band sawing machine is in use, the electro-hydraulic push rod 21 is controlled to work, which can push the clamping block 2 to move in the fixing frame 11. Through the clamping groove 22 on the outer side of the clamping block 2 and the inner wall of the fixing frame 11, the two ends of the metal material can be limited and clamped. The bolt 23 is turned and pressed against the upper surface of the metal material to fix the two ends of the metal material, thereby improving the stability of the metal material during cutting. The servo motor 15 is controlled to work, which can drive the screw rod 16 to rotate. During the rotation of the screw rod 16, the limit block 12 can be driven to move left and right in the limit groove 14, thereby driving the fixing frame 11 on the upper surface of the band sawing machine body 1. The surface moves to adjust the cutting position of the metal material. During the rotation of the screw rod 16, the magnet 17 can be driven to rotate. When the magnet 17 rotates to the bottom side of the screw rod 16 and is vertically aligned with the Hall sensor 13, the Hall sensor 13 can transmit data to the corresponding controller. The corresponding controller can detect the number of rotations of the screw rod 16, and further detect the displacement of the fixed frame 11 and the metal material, thereby detecting the cutting position of the metal material. When the cutting position of the metal material reaches the specified position, the corresponding controller can automatically control the servo motor 15 to stop working, thereby automatically controlling the cutting position of the metal material.
Claims
1. A double-column horizontal band saw, comprising a band saw body (1), wherein a fixing frame (11) is slidably connected to the upper portion of the band saw body (1), characterized in that: It also includes a limit block (12) and a Hall sensor (13), wherein the limit block (12) is welded to the middle of the bottom side of the fixed frame (11), a limit slot (14) is horizontally provided in the middle of the upper surface of the band saw body (1), the limit block (12) is slidably connected to the limit slot (14), a servo motor (15) is fixedly connected to the inner wall of one side of the limit slot (14) by means of a bolt (23), a lead screw (16) is fixedly connected to the shaft end of the servo motor (15), a magnetic steel (17) is fixedly connected to the outer side of the other end of the lead screw (16), and the Hall sensor (13) is fixedly connected to the inner wall of the bottom end of the limit slot (14).
2. A double-column horizontal band saw according to claim 1, characterized in that: The magnetic steel (17) is evenly distributed in a ring shape on the outside of the lead screw (16), and the magnetic steel (17) is aligned with the Hall sensor (13).
3. The double-column horizontal band saw according to claim 1, characterized in that: A clamping block (2) is slidably connected to the inner side of the fixing frame (11), an electro-hydraulic push rod (21) is fixedly connected to one side of the fixing frame (11) via a bolt (23), and a telescopic end of the electro-hydraulic push rod (21) is fixedly connected to the other side of the clamping block (2).
4. A double-column horizontal band saw according to claim 3, characterized in that: A clamping groove (22) is provided on the inner wall of one side of the clamping block (2) and one side of the fixing frame (11), and a bolt (23) vertically penetrates the inner wall at the top end of the clamping groove (22) and is threadedly connected thereto.
5. The double-column horizontal band saw according to claim 1, characterized in that: One end of the screw rod (16) is rotatably connected to the inner wall of the other side of the limiting groove (14) via a bearing, and the screw rod (16) horizontally penetrates the limiting block (12) and is threadedly connected to the limiting block (12).
