Material coil fixed-distance cutting device

By designing a material roll fixed distance cutting device including infrared sensors and weight sensors, the problem of inaccurate cutting of material rolls in the prior art is solved, and automatic precise cutting is achieved to adapt to the cutting of different usage scenarios. Cutting specification requirements improve cutting efficiency and accuracy.

CN222290236UActive Publication Date: 2025-01-03JIAXING JIALONG PHOTOELECTRIC MATERIAL CO LTD
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Patent Information

Application Number
CN202420578111.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-01-03
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The prior art cannot achieve accurate fixed-distance cutting of material rolls, and manual control of cutting specifications is required. In addition, the specification requirements of material rolls are different in different usage scenarios, making it difficult to meet the precise cutting requirements.

Method used

A material roll fixed distance cutting device is designed, including a frame, a cutting knife, a conveyor belt, a control panel, a partition, an electric push rod, a push cylinder and a weight sensor. The distance is measured by infrared sensor and the weight sensor feedback is measured. Signal, automatically adjust the cutting length to achieve accurate cutting.

Benefits of technology

It realizes automatic precise distance cutting according to different needs, reduces manual errors, adapts to the cutting specification requirements of different usage scenarios, and improves the precision and efficiency of cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of material roll cutting, and relates to a material roll fixed-distance cutting device which comprises a frame body and a cutting knife, a conveying belt is arranged on the frame body, the cutting knife is arranged above the conveying belt, a control panel is arranged on the frame body, a partition plate is arranged above the frame body, the partition plate is arranged above the cutting knife, and a fixed-distance assembly is arranged on the partition plate. The distance fixing assembly comprises an electric push rod, a mounting seat, a pushing cylinder and a distance fixing plate, the mounting seat is slidably connected with the partition plate, the pushing cylinder is arranged on the lower end face of the mounting seat, the distance fixing plate is connected with the output end of the pushing cylinder, the electric push rod and the cutting knife are located on the same straight line, an infrared sensor is arranged at one end of the electric push rod, and the transmitting end of the infrared sensor faces the mounting seat. A gravity sensor is arranged on the distance plate, and the infrared sensor, the gravity sensor, the electric push rod, the push air cylinder and the cutting knife are all electrically connected with the control panel. Compared with the prior art, the purpose of adjusting the fixed-distance cutting of the material coil can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of material roll cutting, and more specifically, to a material roll fixed-distance cutting device. Background Art

[0002] The material roll is a continuous strip tightly wound into a cylindrical shape, and the grooves of the material roll need to be cut before processing and use.

[0003] For example, the authorization announcement number CN 218080639U discloses a cutting device for coiled tinplate, which is provided with a pressing piece and a second hydraulic rod. Before cutting the coiled tinplate, the pressing piece is pressed on the coiled tinplate to fix the coiled tinplate. The coiled tinplate is then cut without causing the coiled tinplate to shift in position, thus avoiding the shift in the next cutting position, which is beneficial to the cutting of the coiled tinplate.

[0004] In the above, the raw materials to be cut cannot be cut at fixed distances, and the cutting specifications need to be controlled manually, which is easy to cause errors. During the production process of the material roll, the specifications of the roll material are different depending on the usage scenario. At this time, the cut material roll needs to be accurately cut at fixed distances. Utility Model Content

[0005] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a material roll fixed-distance cutting device that can accurately position the material roll according to different processing requirements.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A material roll fixed-distance cutting device comprises a frame and a cutting knife, wherein the frame is provided with a conveyor belt, the cutting knife is arranged above the conveyor belt, the frame is provided with a control panel, a partition is arranged above the frame, the partition is arranged above the cutting knife, and a distance component is arranged on the partition.

[0008] The distance assembly includes an electric push rod, a mounting seat, a push cylinder and a distance plate. The mounting seat is slidably connected to the partition, and the output end of the electric push rod is fixedly connected to the side wall of the mounting seat. The push cylinder is placed on the lower end surface of the mounting seat, and the distance plate is connected to the output end of the push cylinder.

[0009] The electric push rod and the cutting knife are located on the same straight line. An infrared sensor is provided at one end of the electric push rod. The transmitting end of the infrared sensor faces the mounting seat. A gravity sensor is provided on the distance plate.

[0010] The infrared sensor, the gravity sensor, the electric push rod, the push cylinder and the cutting knife are all electrically connected to the control panel.

[0011] The utility model is further configured as follows: a slide groove is provided on the end surface of the partition, protrusions for extending into the slide groove are provided on both sides of the mounting seat, and the protrusions are slidably connected with the slide groove so that the mounting seat can move on the partition.

[0012] The utility model is further configured as follows: a groove is opened on the side wall of the distance plate, the weight sensor is connected to the groove by a screw, and the diameter of the weight sensor is larger than the diameter of the groove, the weight sensor is covered with a shell, and the shell is made of rubber material.

[0013] The utility model is further configured as follows: the pushing cylinder is provided with a shell, the shell is provided with a connecting hole, and the mounting seat is provided with a docking hole corresponding to the connecting hole, and the pushing cylinder and the mounting seat are connected by screws extending into the docking hole and the connecting hole.

[0014] The utility model is further configured as follows: a universal wheel is arranged below the frame.

[0015] Compared with the shortcomings of the prior art, the beneficial effects of the utility model are:

[0016] By setting the distance plate and the required cutting length value according to the control panel, the infrared sensor measures the distance to determine the distance between the distance plate and the electric push rod. When the material roll hits the weight sensor, the cutting knife starts cutting to achieve the purpose of adjusting the material roll to a fixed distance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0018] Figure 2 This is a schematic diagram of the partition structure of an embodiment of the utility model;

[0019] Figure 3 This is a schematic diagram of the distance component structure of an embodiment of the utility model.

[0020] Frame 1, cutting knife 2, conveyor belt 3, control panel 4, partition 5, electric push rod 6, mounting seat 7, push cylinder 8, distance plate 9, infrared sensor 10, weight sensor 11, slide 12, protrusion 13, universal wheel 14. DETAILED DESCRIPTION

[0021] Reference Figures 1 to 3 The utility model is further described in detail.

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0024] The material roll fixed-distance cutting device includes a frame 1 and a cutting knife 2. The frame 1 is provided with a conveyor belt 3, and the cutting knife 2 is placed above the conveyor belt 3. The frame 1 is provided with a control panel 4, and an infrared sensor 10, a gravity sensor, an electric push rod 6, a push cylinder 8 and the cutting knife 2 are all electrically connected to the control panel 4.

[0025] Universal wheels 14 are provided under the frame 1 to facilitate corresponding displacement as the working scene changes.

[0026] A partition 5 is provided above the frame 1, and the partition 5 is placed above the cutting knife 2. A distance component is provided on the partition 5 for cutting the material roll at a fixed distance. A slide groove 12 is opened on the end face of the partition 5, and protrusions 13 for extending into the slide groove 12 are provided on both sides of the mounting seat 7. The protrusion 13 is slidably connected with the slide groove 12 so that the mounting seat 7 can move on the partition 5.

[0027] The distance assembly includes an electric push rod 6, a mounting seat 7, a pushing cylinder 8 and a distance plate 9. The mounting seat 7 is slidably connected to the partition 5, and the output end of the electric push rod 6 is fixedly connected to the side wall of the mounting seat 7. The pushing cylinder 8 is placed on the lower end surface of the mounting seat 7. The pushing cylinder 8 is provided with an outer shell on the outside, and a connecting hole is provided on the outer shell. A docking hole is provided on the mounting seat 7 corresponding to the connecting hole. The connection between the pushing cylinder 8 and the mounting seat 7 is achieved by inserting screws into the docking hole and the connecting hole. The distance plate 9 is connected to the output end of the pushing cylinder 8, and the distance plate 9 can move downward with the output of the pushing cylinder 8.

[0028] The electric push rod 6 and the cutting knife 2 are located on the same straight line. An infrared sensor 10 is provided at one end of the electric push rod 6. The emitting end of the infrared sensor 10 faces the mounting seat 7. A gravity sensor is provided on the distance plate 9. A groove is provided on the side wall of the distance plate 9. The weight sensor 11 is connected to the groove by screws, and the diameter of the weight sensor 11 is larger than the diameter of the groove. The weight sensor 11 is covered with a shell made of rubber material. When the material roll contacts the weight sensor 11, the damage of the material roll to the weight sensor 11 is reduced.

[0029] Working principle: When in use, input the length to be cut on the control panel 4, then start the electric push rod 6 to push out the mounting seat 7, and the infrared sensor 10 can sense the distance between the mounting seat 7 and the infrared sensor 10. After reaching the set distance, the electric push rod 6 stops working. Since the electric push rod 6 is fixedly connected to the mounting seat 7, the position of the mounting seat 7 will not shift during the working process. Then place the roll on the conveyor belt 3, push the cylinder 8 downward to output until the distance plate 9 contacts the conveyor belt 3. During the transmission process, the roll will gradually move forward until the roll contacts the distance plate 9. The weight sensor 11 is subjected to pressure and feedbacks a signal to the control panel 4, driving the cutting knife 2 to cut. Finally, push the output end of the cylinder 8 to retract, the distance plate 9 to retract, and the cut roll is transmitted out. Repeat the above steps until the roll is cut. When the cutting specifications of the roll need to be adjusted, just adjust the data on the control panel 4.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any common changes and substitutions made by those skilled in the art within the technical solution of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for cutting a material roll at a fixed distance, comprising a frame (1) and a cutting knife (2), wherein the frame (1) is provided with a conveyor belt (3), and the cutting knife (2) is arranged above the conveyor belt (3), and wherein: The frame (1) is provided with a control panel (4), a partition (5) is provided above the frame (1), the partition (5) is placed above the cutting knife (2), and a spacing component is provided on the partition (5). The distance-fixing assembly comprises an electric push rod (6), a mounting seat (7), a pushing cylinder (8) and a distance-fixing plate (9), the mounting seat (7) is slidably connected to the partition plate (5), and the output end of the electric push rod (6) is fixedly connected to the side wall of the mounting seat (7), the pushing cylinder (8) is placed on the lower end surface of the mounting seat (7), and the distance-fixing plate (9) is connected to the output end of the pushing cylinder (8). The electric push rod (6) and the cutting knife (2) are located on the same straight line. An infrared sensor (10) is provided at one end of the electric push rod (6). The transmitting end of the infrared sensor (10) faces the mounting seat (7). A gravity sensor is provided on the distance plate (9). The infrared sensor (10), the gravity sensor, the electric push rod (6), the push cylinder (8) and the cutting knife (2) are all electrically connected to the control panel (4).

2. A material roll fixed distance cutting device according to claim 1, characterized in that: The partition (5) has an end surface provided with a slide groove (12), and the mounting seat (7) has protrusions (13) on both sides thereof for extending into the slide groove (12). The protrusions (13) are slidably connected to the slide groove (12) so that the mounting seat (7) can move on the partition (5).

3. A material roll fixed distance cutting device according to claim 2, characterized in that: The side wall of the distance plate (9) is provided with a groove, the weight sensor (11) is connected to the groove by means of a screw, and the diameter of the weight sensor (11) is larger than the diameter of the groove. The weight sensor (11) is covered with a shell, and the shell is made of rubber material.

4. A material roll fixed distance cutting device according to claim 3, characterized in that: The pushing cylinder (8) is provided with an outer shell, the outer shell is provided with a connection hole, and a docking hole is provided on the mounting seat (7) corresponding to the connection hole, and the pushing cylinder (8) and the mounting seat (7) are connected by screws inserted into the docking hole and the connection hole.

5. A material roll fixed distance cutting device according to claim 4, characterized in that: Universal wheels (14) are provided below the frame (1).