Rapid loading device for large-weight American box
By designing a fast boxing device including stepper motor-driven conveyor belt and push mechanism, the problem of inefficient handling of large-weight American cartons in the food and beverage industry is solved, and efficient boxing operation is achieved, reducing labor costs and workers. fatigue.
Patent Information
- Application Number
- CN202323524392.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2033-12-24
AI Technical Summary
In the food and beverage industry, manual handling of heavy American cartons is inefficient, resulting in increased worker fatigue and economic burden, and lack of personnel willing to engage in manual labor. Enterprises need to increase their salaries and increase the number of workers to deal with this problem.
A quick box-up device including a frame, conveyor belt, finishing mechanism, pushing mechanism and lifting mechanism was designed. The conveyor chain and pallet are driven by stepper motors, and the cylinder and pushing plate components are combined to realize the efficient conveying of large-weight cartons. and box-up operation.
It improves the efficiency of boxing, reduces manual handling, avoids the problem of waiting for traditional conveyor belts to stop work, improves production efficiency and reduces labor costs.
Smart Images

Figure CN222292726U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food packaging, in particular to a fast box loading device for heavy-duty American-style boxes. Background Art
[0002] In the food and beverage industry or some other production industries, American cartons are used for the outer packaging of many products.
[0003] At present, in these industries involving the use of American cartons, most manufacturers still use manual loading of cartons, which has many shortcomings. Long-term transportation labor makes workers easily fatigued, resulting in reduced work efficiency. At the same time, long-term manual loading of cartons will also cause certain burdens and harm to the workers' bodies. In addition, fewer and fewer people are willing to engage in this kind of physical labor. In order to complete this process, companies must increase job salaries and increase the number of workers, which has caused a certain economic burden on the production and operation of the company. Utility Model Content
[0004] The purpose of the utility model is to provide a device for quickly loading a heavy-duty American-style box to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for quickly loading a heavy-duty American-style box, comprising:
[0006] A frame, the frame comprising a frame body and a support rod, wherein two support rods are located on both sides of the frame;
[0007] The conveyor belt is arranged on the frame, and comprises a stepper motor, a conveyor chain and a support plate, wherein the stepper motor drives the conveyor chain to rotate, and the support plate is arranged on the conveyor chain; preferably, the conveyor belt also comprises a conveyor belt bracket and a drive shaft, wherein the drive shaft is arranged between the two ends of the brackets, the stepper motor is arranged on the frame, and the stepper motor is connected to the drive shaft through a transmission belt;
[0008] A tidying mechanism is arranged on both sides of the conveyor belt, comprising a tidying cylinder and a tidying plate, wherein the driving shaft end of the tidying cylinder is connected to the tidying plate;
[0009] The pushing mechanism includes a pushing frame and a horizontal slide rail, wherein the pushing frame is fixedly connected to a lifting mechanism, and the slide rail is arranged on the pushing frame. The pushing mechanism also includes:
[0010] A hook plate assembly, which is arranged on the pushing frame and is used to hook and lift the entire cardboard;
[0011] A push plate assembly, which is arranged on the pushing frame and is used to push the entire cardboard into the carton sealing machine;
[0012] A lifting mechanism, the lifting mechanism includes a lifting motor, a rotating shaft, a chain, a counterweight block and a vertical slide rail, the rotating shaft is arranged at the top of the support rod, the two chains are respectively arranged on both sides of the top of the frame, contacting and engaging with the surface of the rotating shaft, one end of the chain is connected to the pushing frame, and the other end of the chain is connected to the counterweight block, and the counterweight block is slidably arranged on the vertical slide rail.
[0013] Preferably, a baffle is provided on the conveyor belt bracket, the bottom end of the baffle is fixedly connected to the conveyor belt bracket, and the upper end of the baffle is movably connected to the support plate.
[0014] Preferably, the support plate is fixed to the outer end surface of the conveyor chain by screws.
[0015] Preferably, the two arranging mechanisms are respectively connected to two sides of the conveyor belt support, and the plate surface of the arranging plate faces the direction of the supporting plate.
[0016] Preferably, the hook plate assembly includes a hook plate and a hook plate cylinder, the hook plate and the hook plate cylinder are movably connected, and the two hook plates and the pushing rack are movably connected.
[0017] Preferably, the push plate assembly includes a push plate and a push plate cylinder, the push plate and the push plate cylinder are movably connected, and the push plate is movably connected to the push frame through the two slide rails.
[0018] Compared with the prior art, the beneficial effects of the utility model are as follows: the conveyor belt of the utility model is transported by means of a stepper motor and a double sprocket, and can transport heavy cardboard stacks, with a large number of cartons loaded at one time, thereby improving the loading efficiency; and the step-by-step loading can cooperate with the pushing mechanism, avoiding the disadvantage that the traditional conveyor belt continuously transports but the loading mechanism cannot load the cartons in time, thereby causing the conveyor belt to stop working and wait. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the conveyor belt of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the stepping motor of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the finishing mechanism of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the push mechanism of the utility model;
[0024] Figure 6 This is a schematic diagram of the lifting mechanism structure of the utility model.
[0025] In the figure: 1. frame; 11. frame body; 12. support frame; 2. conveyor belt; 21. stepper motor; 22. conveyor chain; 23. support plate; 24. conveyor belt bracket; 25. drive shaft; 26. transmission belt; 27. baffle; 3. sorting mechanism; 31. sorting cylinder; 32. sorting plate; 4. pushing mechanism; 41. pushing frame; 42. horizontal slide rail; 5. lifting mechanism; 51. lifting motor; 52. rotating shaft; 53. chain; 54. counterweight; 55. vertical slide rail; 6. hook plate assembly; 61. hook plate; 62. hook plate cylinder; 7. push plate assembly; 71. push plate; 72. push plate cylinder. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 6 The utility model provides a technical solution: a device for quickly loading heavy American-style boxes, comprising:
[0028] The frame 1 includes a frame body 11 and a support rod 12, and the two support rods 12 are located on both sides of the frame 11. The carton loading system also includes: a conveyor belt 2, which is arranged on the frame body 11 and is used to transport the cardboard; two sorting mechanisms 3, which are respectively connected to both sides of the conveyor belt 2 by bolts, and are used to sort and align the cardboard on the conveyor belt 2 to prevent the uneven edges of the carton from causing problems when the cardboard is subsequently fed into the carton sealing machine; a pushing mechanism 4, which is used to lift the cardboard as a whole and push it into the carton sealing machine; a lifting mechanism 5, which is connected to the top of the support rod 12 and is used to drive the pushing mechanism 4 to move up and down. The pushing mechanism 4 is fixedly connected to the lifting mechanism 5.
[0029] As shown in the figure, the conveyor belt 2 includes a stepper motor 21, a conveyor chain 22 and a support plate 23. The stepper motor 21 drives the conveyor chain 22 to rotate. The support plate 23 is arranged on the conveyor chain 22. The conveyor belt 2 also includes a conveyor belt bracket 24 and a drive shaft 25. The drive shaft 25 is arranged between the two ends of the brackets 24. The stepper motor 21 is arranged on the frame 1. The stepper motor 21 is connected to the drive shaft 25 through a transmission belt 26. A baffle 27 is provided on the conveyor belt bracket 24. The bottom end of the baffle 27 is fixedly connected to the conveyor belt bracket 24, and the upper end of the baffle 27 is movably connected to the support plate 23. The support plate 23 is fixed to the outer end surface of the conveyor chain 22 by screws. The rotation of the conveyor chain 22 can drive the support plate 23 to rotate. The stepper motor 21 adopts a stepper motor, cooperates with the push mechanism 4, and can realize rhythmic box loading through corresponding program control.
[0030] The sorting mechanism 3 is arranged on both sides of the conveyor belt 2, including a sorting cylinder 31 and a sorting plate 32. The driving shaft end of the sorting cylinder 31 is connected to the sorting plate 32. The two sorting mechanisms 3 are respectively connected to the two sides of the conveyor belt bracket 24, and the plate surface of the sorting plate 32 faces the direction of the support plate 23.
[0031] The pushing mechanism 4 includes a pushing frame 41 and a horizontal slide rail 42 . The pushing frame 41 is fixedly connected to the lifting mechanism 5 . The horizontal slide rail 42 is arranged on the pushing frame 41 . The pushing mechanism 4 also includes a hook plate assembly 6 and a pushing plate assembly 7 .
[0032] The hook plate assembly 6 is arranged on the pushing frame 41, and is used to hook and lift the cardboard as a whole. The hook plate assembly 6 includes a hook plate 61 and a hook plate cylinder 62. The hook plate 61 and the hook plate cylinder 62 are movably connected, and the two hook plates 61 are movably connected to the pushing frame 41. The hook plate 61 is movably connected to the pushing frame 41 through a pin, and can rotate coaxially with the pushing frame 41. When the hook plate cylinder 62 moves, it can drive the hook plate 61 to rotate around the axis, and then change the hook plate 61 between the horizontal and vertical states.
[0033] The push plate assembly 7 is arranged on the pushing rack 41, and is used to push the cardboard as a whole into the carton sealing machine. The push plate assembly 7 includes a push plate 71 and a push plate cylinder 72. The push plate 71 and the push plate cylinder 72 are movably connected. The push plate 71 is movably connected to the pushing rack 41 through the two horizontal slide rails 42.
[0034] As shown in the figure, the lifting mechanism 5 includes a lifting motor 51, a rotating shaft 52, a chain 53, a counterweight block 54 and a vertical slide rail 55. The rotating shaft 52 is arranged at the top of the support rod 12, and the two chains 53 are respectively arranged on both sides of the top of the frame 1, contacting and engaging with the surface of the rotating shaft 52. One end of the chain 53 is connected to the pushing frame 41, and the other end of the chain 53 is connected to the counterweight block 54. The counterweight block 54 is slidably set on the vertical slide rail 55, and the vertical slide rail 55 is set on the frame 11.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for quickly loading heavy American-style boxes, characterized in that: include: A frame, the frame comprising a frame body and a support rod, wherein two support rods are located on both sides of the frame; The conveyor belt is arranged on the frame, and includes a stepper motor, a conveyor chain and a support plate. The stepper motor drives the conveyor chain to rotate, and the support plate is arranged on the conveyor chain. The conveyor belt also includes a conveyor belt bracket and a drive shaft. The drive shaft is arranged between the two ends of the brackets. The stepper motor is arranged on the frame, and the stepper motor is connected to the drive shaft through a transmission belt. A tidying mechanism is arranged on both sides of the conveyor belt, comprising a tidying cylinder and a tidying plate, wherein the driving shaft end of the tidying cylinder is connected to the tidying plate; The pushing mechanism includes a pushing frame and a horizontal slide rail, wherein the pushing frame is fixedly connected to a lifting mechanism, and the slide rail is arranged on the pushing frame. The pushing mechanism also includes: A hook plate assembly, which is arranged on the pushing frame and is used to hook and lift the entire cardboard; A push plate assembly, which is arranged on the pushing frame and is used to push the entire cardboard into the carton sealing machine; A lifting mechanism, the lifting mechanism includes a lifting motor, a rotating shaft, a chain, a counterweight block and a vertical slide rail, the rotating shaft is arranged at the top of the support rod, the two chains are respectively arranged on both sides of the top of the frame, contacting and engaging with the surface of the rotating shaft, one end of the chain is connected to the pushing frame, and the other end of the chain is connected to the counterweight block, and the counterweight block is slidably arranged on the vertical slide rail.
2. The device for quickly loading heavy-duty American-style boxes according to claim 1, characterized in that: The conveyor belt bracket is provided with a baffle, the bottom end of the baffle is fixedly connected to the conveyor belt bracket, and the upper end of the baffle is movably connected to the supporting plate.
3. The device for quickly loading heavy American-style boxes according to claim 2 is characterized by: The support plate is fixed to the outer end surface of the conveying chain by screws.
4. The device for quickly loading heavy-duty American-style boxes according to claim 3 is characterized by: The two arranging mechanisms are respectively connected to the two sides of the conveyor belt bracket, and the plate surface of the arranging plate faces the direction of the supporting plate.
5. The device for quickly loading heavy-duty American-style boxes according to claim 4 is characterized in that: The hook plate assembly comprises a hook plate and a hook plate cylinder, the hook plate and the hook plate cylinder are movably connected, and the two hook plates and the pushing frame are movably connected.
6. The device for quickly loading heavy-duty American-style boxes according to claim 5, characterized in that: The push plate assembly comprises a push plate and a push plate cylinder. The push plate and the push plate cylinder are movably connected. The push plate is movably connected to the push frame through the two slide rails.
