Material flattening mechanism for fermented grain compacting device

Abstract

The utility model relates to a material flattening mechanism for a fermented grain compaction device, and belongs to the field of white spirit production, and the material flattening mechanism comprises a rack which is located in front of a movable plate in the material moving direction; the pressing roller is rotationally connected with the rack, is erected above the fermentation container and can abut against the side wall, deviating from the ground, of the fermentation container; the material stirring plate is connected with the rack and located on the side, away from the movable plate, of the pressing roller, and the side, close to the ground, of the material stirring plate extends to the position above the fermentation container so that redundant materials can be stirred away. And the arrangement of a pressing roller and a shifting plate is convenient for a worker to control the material quantity in the fermentation container, so that the condition of poor quality of fermented grains is not easy to occur.

Description

Technical Field

[0001] The present application relates to the field of liquor production, and in particular to a material leveling mechanism for a mash compacting device. Background Art

[0002] Fermented mash refers to the fermented material after steaming and cooking.

[0003] In the related art, a Chinese patent with the announcement number CN215757222U proposes a fermented grains compacting device, which includes a workbench, a fermentation container is placed on the workbench, a compacting mechanism is arranged above the fermentation container, the compacting mechanism includes a compacting plate, the size of the compacting plate matches the size inside the fermentation container, the compacting plate is fixed on a movable plate that can be moved longitudinally, the compacting plate is detachably fixedly connected to the movable plate, a driving cylinder is arranged on the upper surface of the movable plate, the driving cylinder controls the up and down movement of the movable plate, a control shaft is arranged at both ends of the movable plate, a gear is arranged on the outer peripheral sleeve of the control shaft, a tooth column that matches the gear is fixedly arranged on the outer side of the axis of the gear, and the tooth column is symmetrically distributed on the front and rear sides of the workbench. In order to improve work efficiency, the fermentation container is generally fixed on a transmission belt, so as to realize continuous feeding of the compacting device, and the material in the fermentation container is also transported by a conveyor belt.

[0004] With respect to the above-mentioned related technologies, the inventors found the following defects: when the material on the conveyor belt falls from the conveyor belt into the fermentation container, the material in the fermentation container is prone to excess or insufficient. When the material is too little, the mash is not dense enough and is prone to spread, resulting in poor quality of the mash. Utility Model Content

[0005] In order to prevent the quality of the fermented mash from being easily affected, the present application provides a material leveling mechanism for a fermented mash compacting device.

[0006] The present application provides a material leveling mechanism for a fermented grains compacting device, which involves the following technical solutions:

[0007] A material leveling mechanism for a fermented grains compacting device, comprising:

[0008] The rack is located in front of the movable plate along the material moving direction;

[0009] A pressing roller is rotatably connected to the frame, and the pressing roller is mounted above the fermentation container and can contact the side wall of the fermentation container away from the ground;

[0010] The material-push plate is connected to the frame and is located on the side of the pressing roller away from the movable plate, and the side of the material-push plate close to the ground extends to above the fermentation container to push away excess materials.

[0011] By adopting the above technical solution, the arrangement of the pressing roller and the material-diverting plate makes it easier for the staff to control the amount of material in the fermentation container, thereby making it less likely that the quality of the mash will be poor.

[0012] Optionally, the material shifting plate includes a connecting sub-plate and a material shifting sub-plate, the connecting sub-plate is connected to the frame, and the material shifting sub-plate is rotatably connected to the connecting sub-plate so that the free end of the shifting plate rotates away from or close to the clamping roller, and a rotating component for driving the material shifting sub-plate to rotate is provided on the frame.

[0013] By adopting the above technical solution, the material-diverting sub-plate and the connecting sub-plate are rotatably connected, so that the material is not easily gathered on the side of the material-diverting plate away from the pressing roller.

[0014] Optionally, the rotating assembly includes a rotating rod, one end of which is fixedly connected to the material-moving sub-plate, and the other end of which extends to the moving track of the movable plate.

[0015] By adopting the above technical solution, when the movable plate is in operation, the rotating rod is driven to rotate, thereby driving the material-moving sub-plate to rotate to scrape off excess material.

[0016] Optionally, the rotating assembly further includes a rotating spring, one end of which is connected to the frame, and the other end of which is connected to the rotating rod.

[0017] By adopting the above technical solution, the setting of the rotating spring facilitates the resetting of the material-moving sub-plate.

[0018] Optionally, a water supply pipe for supplying water to the pressing roller is provided on the frame, and a plurality of water supply holes facing the pressing roller are opened on the water supply pipe.

[0019] By adopting the above technical solution, the arrangement of the water supply pipe makes it difficult for materials to adhere to the pressing roller.

[0020] Optionally, a baffle is provided on the frame, and the baffle is located on a side of the material-diverting plate close to the clamping roller, and the material-diverting sub-plate can contact the side surface of the baffle.

[0021] By adopting the above technical solution, the setting of the baffle plate makes it difficult for the material-shifting sub-plate to come into contact with and wear the pressing roller due to excessive rotation.

[0022] Optionally, two sliding blocks are provided on the frame, and the two sliding blocks are slidingly connected to the frame in a direction close to or away from the ground. Both ends of the clamping roller are rotatably connected to a sliding block, and a driving component for driving the sliding block to slide is provided on the frame.

[0023] By adopting the above technical solution, the setting of the sliding block makes it easier for the staff to control the driving assembly to adjust the compacting roller to be suitable for compacting materials in fermentation containers of different sizes.

[0024] Optionally, the driving assembly includes a driving screw and a driving nut, one end of the driving screw is fixedly connected to the sliding block, and the other end of the driving screw is passed through the frame and threadedly connected to the driving nut.

[0025] By adopting the above technical solution, the driving nut is rotated so that the driving screw drives the sliding block to slide, thereby realizing the adjustment of the position of the clamping roller.

[0026] In summary, the present application includes at least one of the following beneficial technical effects:

[0027] 1. The setting of the pressing roller and the material-diverting plate makes it easier for the staff to control the amount of material in the fermentation container, so that the quality of the mash is not likely to be poor;

[0028] 2. The rotating connection between the material-shifting sub-plate and the connecting sub-plate makes it difficult for materials to gather on the side of the material-shifting plate away from the pressing roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the working state structure of an embodiment of the present application;

[0030] Figure 2 yes Figure 1 A magnified schematic diagram of part A;

[0031] Figure 3 yes Figure 1 Schematic diagram of the enlarged portion B.

[0032] Explanation of the reference numerals: 100, fixed frame; 110, transmission belt; 120, fermentation container; 130, movable plate; 200, frame; 210, support frame; 211, vertical column; 212, horizontal plate; 213, sliding block; 214, slide groove; 215, slide rail; 220, rotating frame; 221, connecting bolt; 222, connecting nut; 223, connecting hole; 230, baffle; 300, pressing roller; 400, material removal plate; 410, connecting sub-plate; 420, material removal sub-plate; 500, driving assembly; 510, driving screw; 520, driving nut; 600, water adding pipe; 700, rotating assembly; 710, rotating rod; 720, rotating spring. DETAILED DESCRIPTION

[0033] The following is combined with Figure 1-3 This application is described in further detail.

[0034] The working table of the compacting device includes a fixed frame 100 and a transmission belt 110. The transmission belt 110 is transmission-mounted on the fixed frame 100. The fermentation container 120 is fixedly connected to the transmission belt 110 so that the transmission belt 110 can drive the fermentation container 120 to move. The movable plate 130 is located above the moving track of the fermentation container 120 to compact the fermented grains in the fermentation container 120.

[0035] The present application embodiment discloses a material leveling mechanism for a fermented grains compacting device. Figure 1 The material leveling mechanism includes a frame 200 , a pressing roller 300 and a material shifting plate 400 .

[0036] The frame 200 is mounted on the fixed frame 100, and the frame 200 includes two sets of support frames 210, and the two sets of support frames 210 are respectively arranged on both sides of the transmission belt 110. The two sets of support frames 210 each include two vertical columns 211 and a horizontal plate 212, the two vertical columns 211 are fixedly connected to the fixed frame 100, and the two vertical columns 211 are arranged in parallel and spaced apart, the horizontal plate 212 is mounted on the two vertical columns 211, and the horizontal plate 212 and the two vertical columns 211 are fixedly connected by bolts.

[0037] Reference Figure 1 and Figure 2 , the pressure roller 300 is erected between the two groups of support frames 210 and is located above the fermentation container 120 to flatten the material in the fermentation container 120. Specifically, the two groups of support frames 210 are provided with sliding blocks 213, and both ends of the pressure roller 300 are rotatably connected to the sliding blocks 213 on the corresponding side. The sliding block 213 is located between the two vertical columns 211, and both sides of the sliding block 213 are slidingly connected to the vertical columns 211 on the corresponding side, so that the sliding block 213 moves toward or away from the side of the fixed frame 100 away from the ground. In this embodiment, the sliding connection method of the sliding block 213 and the vertical column 211 is that a slide rail 215 is fixedly connected to the vertical column 211, and a slide groove 214 adapted to the slide rail 215 is provided on the sliding block 213, thereby realizing the sliding connection between the sliding block 213 and the slide rail 215.

[0038] The transverse plate 212 is provided with a driving assembly 500 for driving the sliding block 213 to slide. The driving assembly 500 includes a driving screw 510 and a driving nut 520. One end of the driving screw 510 is fixedly connected to the side of the sliding block 213 away from the ground, and the other end of the driving screw 510 passes through the transverse plate 212 and is threadedly connected to the driving nut 520. The staff rotates the driving nut 520 so that the driving screw 510 drives the sliding block 213 to slide along the length direction of the slide rail 215.

[0039] In order to prevent the material from sticking to the pressing roller 300, a water supply pipe 600 is installed between the two support frames 210, and one end of the water supply pipe 600 is used to connect to a water source. The portion of the water supply pipe 600 located between the two support frames 210 is provided with a plurality of water supply holes facing the pressing roller 300, and the plurality of water supply holes are sequentially arranged along the length direction of the water supply pipe 600.

[0040] Reference Figure 1 and Figure 3 The frame 200 also includes a rotating frame 220, which is located on the side of the pressure roller 300 away from the movable plate 130. The rotating frame 220 is an arched frame. The rotating frame 220 is mounted above the transmission belt 110. The material removal plate 400 is connected to the rotating frame 220, and the free end of the rotating frame 220 can contact the side of the fermentation container 120 away from the ground to scrape off excess material in the fermentation container 120.

[0041] Since there are different models of fermentation containers 120, a connecting hole 223 is opened on the rotating frame 220. The connecting hole 223 is a strip hole, and the length direction of the connecting hole 223 is arranged along the direction close to the ground. A connecting bolt 221 passes through the material tapping plate 400 and the connecting hole 223 and is threadedly connected with a connecting nut 222, thereby realizing the connection between the material tapping plate 400 and the rotating frame 220, and at the same time achieving the purpose of facilitating the staff to adjust the position of the material tapping plate 400 according to the size of the fermentation container 120.

[0042] When the material-dividing plate 400 continuously scrapes off the excess material, more material will be accumulated on the side of the material-dividing plate 400 away from the pressing roller 300. When there is too much material, it is easy for the material to overflow and cause material waste. At the same time, some of the material will clump, affecting the amount of material in the fermentation container 120. Therefore, the material-dividing plate 400 includes a connecting sub-plate 410 and a material-dividing sub-plate 420. The connecting sub-plate 410 is connected to the rotating frame 220. The material-dividing sub-plate 420 is rotatably connected to the side of the connecting sub-plate 410 close to the ground, so that the free end of the material-dividing sub-plate 420 can rotate in a direction close to or away from the fermentation container 120, so that the material-dividing sub-plate 420 can break up the accumulated material, thereby making it less likely for the material to overflow. A rotating assembly 700 for driving the material-dividing sub-plate 420 to rotate is provided on the connecting sub-plate 410.

[0043] The rotating assembly 700 includes a rotating rod 710 and a rotating spring 720. One end of the rotating rod 710 is fixedly connected to the material-digging sub-plate 420, and the connection position between the rotating rod 710 and the material-digging sub-plate 420 is spaced apart from the connection position between the material-digging sub-plate 420 and the rotating frame 220. The other end of the rotating rod 710 extends to the moving track of the movable plate. One end of the rotating spring 720 is connected to the rotating rod 710, and the other end is connected to the rotating frame 220.

[0044] When the movable plate moves toward the ground, the movable plate 130 presses the rotating rod 710, and the rotating spring 720 is stretched, so that the material-pickup plate 420 rotates to push away the accumulated materials; when the movable plate 130 moves away from the ground, the rotating rod 710 rotates to its original position under the action of the restoring deformation force of the rotating spring 720 to achieve the reset of the material-pickup plate 420.

[0045] In order to prevent the material-shifting plate 420 from rotating excessively, a baffle 230 is fixedly connected to the rotating frame 220. The baffle 230 is located on the side of the material-shifting plate 420 close to the clamping roller 300 and on the rotation trajectory of the material-shifting plate 420, and can contact the side of the material-shifting plate 420.

[0046] The implementation principle of the embodiment of the present application is: the transmission belt 110 drives the fermentation container 120 to pass through the material stripping plate 400, so that the material stripping plate 400 scrapes off the excess material in the fermentation container 120 and scrapes the excess material to a position with less material, and then the fermentation container 120 passes through the clamping roller 300 so that the clamping roller 300 performs preliminary compression and flattening on the material in the fermentation container 120, and finally the fermentation container 120 passes under the movable plate 130, and the material in the fermentation container 120 is compacted under the action of the compacting plate, thereby completing the compaction of the mash.

[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A material leveling mechanism for a fermented grains compacting device, characterized in that: include: A frame (200), wherein the frame (200) is located in front of the movable plate (130) along the material moving direction; A pressing roller (300) is rotatably connected to the frame (200), wherein the pressing roller (300) is mounted above the fermentation container (120) and is capable of contacting a side wall of the fermentation container (120) facing away from the ground; The material-diverting plate (400) is connected to the frame (200) and is located on the side of the pressing roller (300) away from the movable plate, and the side of the material-diverting plate (400) close to the ground extends to above the fermentation container (120) to dig out excess material.

2. The material leveling mechanism for a fermented grains compacting device according to claim 1, characterized in that: The material shifting plate (400) comprises a connecting sub-plate (410) and a material shifting sub-plate (420); the connecting sub-plate (410) is connected to the frame (200); the material shifting sub-plate (420) is rotatably connected to the connecting sub-plate (410) so that the free end of the material shifting sub-plate (420) rotates in a direction away from or towards the pressing roller (300); and a rotating assembly (700) for driving the material shifting sub-plate (420) to rotate is provided on the frame (200).

3. The material leveling mechanism for a fermented grains compacting device according to claim 2, characterized in that: The rotating assembly (700) comprises a rotating rod (710), one end of which is fixedly connected to the material shifting sub-plate (420), and the other end of which extends to the moving track of the movable plate (130).

4. The material leveling mechanism for a fermented grains compacting device according to claim 3, characterized in that: The rotating assembly (700) further comprises a rotating spring (720), one end of the rotating spring (720) being connected to the frame (200) and the other end being connected to the rotating rod (710).

5. The material leveling mechanism for a fermented grains compacting device according to claim 4, characterized in that: The frame (200) is provided with a water supply pipe (600) for supplying water to the pressing roller (300), and the water supply pipe (600) is provided with a plurality of water supply holes facing the pressing roller (300).

6. The material leveling mechanism for a fermented grains compacting device according to claim 2, characterized in that: The frame (200) is provided with a baffle (230), the baffle (230) is located on a side of the material shifting plate (400) close to the pressing roller (300), and the material shifting sub-plate (420) can abut against the side of the baffle (230).

7. The material leveling mechanism for a fermented grains compacting device according to claim 6, characterized in that: Two sliding blocks (213) are arranged on the frame (200), and the two sliding blocks (213) are slidingly connected to the frame (200) in a direction approaching or moving away from the ground. Both ends of the pressing roller (300) are rotationally connected to a sliding block (213). A driving assembly (500) for driving the sliding blocks (213) to slide is arranged on the frame (200).

8. The material leveling mechanism for a fermented grains compacting device according to claim 7, characterized in that: The driving assembly (500) comprises a driving screw rod (510) and a driving nut (520); one end of the driving screw rod (510) is fixedly connected to the sliding block (213); the other end of the driving screw rod (510) is passed through the frame (200) and is threadedly connected to the driving nut (520).

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