Pavement tamping device for highway engineering construction

The road surface compaction device addresses vibration and dust issues by using a motor-driven transmission system and a dustproof sleeve, improving operator comfort and equipment longevity.

CN222294620UInactive Publication Date: 2025-01-03内蒙古自治区交通运输科学发展研究院
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Patent Information

Application Number
CN202421024281.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing road surface compacting devices in highway engineering construction suffer from vibration-induced hand numbness in operators and dust dispersion that reduces equipment lifespan and causes operational issues.

Method used

A road surface compaction device with a transmission structure driven by a slow motor, incorporating a balance wheel, eccentric wheel, and connecting rods for smooth compaction, and a dustproof sleeve with a corrugated bellows structure to prevent dust ingress.

Benefits of technology

The device minimizes operator discomfort by reducing vibration and ensures effective dust prevention, enhancing equipment durability and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The road surface tamping device for highway engineering construction comprises a machine body, a low-speed motor, a fixing clamping plate and a tamping seat, a mounting support for connecting and mounting a construction vehicle is fastened to the top of the upper end of the machine body through bolts, and the low-speed motor is erected on one side of the upper end of the machine body; a fixed clamping plate is fastened to the outer wall of the lower end of the machine body through bolts, a dustproof sheath is fixed to the lower end of the dustproof sheath, guide rails are welded to the two sides of the inner wall of the machine body, sliding blocks are slidably connected to the inner walls of the guide rails, and connecting bases are fixed to the ends, away from the guide rails, of the sliding blocks. When the road surface tamping device for highway engineering construction is used, the whole transmission structure serves as an up-down pulling part of the tamping seat, and through transmission of the low-speed motor, the connecting seat is driven to ascend and descend, so that the up-down moving requirement of the tamping seat is met, and the purpose that the tamping seat conducts tamping processing treatment on the highway ground is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of highway engineering construction equipment, in particular to a road surface compacting device for highway engineering construction. Background Art

[0002] The task of building or reconstructing a highway is determined according to the highway network planning. During the ground construction process, the ground needs to be compacted by a compactor. The working parts of the compactor are the hammer head and the hammer rod. A pair of working groove wheels, driven by the transmission system, can clamp the hammer rod and lift the hammer head to a certain height. Then, the hammer rod is released to allow the hammer head to fall freely to complete the compaction operation. A good compaction device can speed up the ground compaction efficiency and bring good economic benefits to the construction party.

[0003] The utility model relates to the technical field of highway engineering construction equipment, specifically a compacting machine (CN208762840U), which solves the problem that the compacting machine needs to compact the road surface through vibration of a vibration plate during operation, so vibration will occur. When the operator operates the compacting machine, the arm will vibrate along with the handrail, and long-term operation will cause the operator's hand numbness. The key points of its technical solution are: both ends of the handrail are provided with a protective cover, and the protective cover is provided with a shock-absorbing cover for shock absorption, and the shock-absorbing cover is also provided with a buffer sheet; a plurality of clamping rings are integrally provided on the inner side wall of the protective cover, and a clamping groove for clamping the clamping ring is provided on the handrail; a plurality of dovetail blocks are integrally provided at one end of the buffer sheet, and a dovetail groove for clamping the dovetail block is provided at the other end of the buffer sheet. The compacting machine of the utility model buffers the vibration force transmitted to the arm when the compacting machine is working, and the operator is not prone to hand numbness after long-term operation, thereby improving the use efficiency of the compacting machine. However, during use, a large amount of dust is generated when compacting the road surface, and the dust diffuses into the entire working environment. Since the compacting device is a mechanical equipment, the dispersed dust may enter the body of the machine, causing a large amount of dust to be distributed in the inner wall cavity of the machine, resulting in transmission obstruction, and then reducing the service life of the equipment, causing trouble to the user.

[0004] For this reason, we propose a road surface compacting device for highway engineering construction. Utility Model Content

[0005] The purpose of the utility model is to provide a road surface compacting device for highway engineering construction to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a road surface compaction device for highway engineering construction, comprising a machine body, a slow-speed motor, a fixed splint and a compaction seat, the upper top of the machine body is bolted with a mounting bracket for connecting and installing a construction vehicle, and a slow-speed motor is mounted on one side of the upper end of the machine body, the lower outer wall of the machine body is bolted with a fixed splint, and the lower end of the dust cover is fixed with a dust cover, guide rails are welded on both sides of the inner wall of the machine body, and the inner wall of the guide rail is slidably connected with a slider, the end of the slider away from the guide rail is fixed with a connecting seat, the middle part of the lower end of the connecting seat is fixedly connected with an upper flange, and the lower end of the upper flange is connected to a connecting frame through a flange, and the lower end of the connecting frame is fixed with a lower flange.

[0007] Furthermore, the output shaft of the slow motor is connected to a balance wheel via a key, and one side of the balance wheel is connected to an eccentric wheel along the eccentric axis.

[0008] Furthermore, the output end shaft of the eccentric wheel is connected to a connecting rod, and the end shaft of the connecting rod away from the eccentric wheel is connected to a movable shaft, and the movable shaft and the connecting rod are movably connected.

[0009] Furthermore, the lower end of the movable shaft is fixed to the upper end of the connecting seat through a shaft frame.

[0010] Furthermore, the connecting seat moves up and down along the inner wall of the guide rail through a slider, and the connecting seat forms a transmission structure through a movable shaft, a connecting rod, an eccentric wheel, a balance wheel and a slow motor.

[0011] Furthermore, the lower end of the lower flange is connected to a tamping seat for tamping the highway pavement via a flange, and a dustproof sleeve wraps the connecting frame and the lower flange for dustproof protection.

[0012] Furthermore, the end of the dustproof sleeve away from the fixed clamping plate is fastened with bolts to the top of the tamping seat, and the dustproof sleeve is a corrugated retractable structure. The dustproof sleeve is fastened with bolts to the machine body through the fixed clamping plate.

[0013] Furthermore, a hole is provided at the connection between the machine body and the connecting frame, and the hole is provided for the connecting frame to pass through.

[0014] Compared with the prior art, the beneficial effect of the utility model is that when the road surface compaction device for highway engineering construction is used, the entire transmission structure serves as the up and down pulling component of the compaction seat, which is driven by the slow motor to rise and fall, thereby meeting the up and down movement requirements of the compaction seat, so that the compaction seat can compact the highway ground.

[0015] The lower flange and the upper flange are used as connecting parts, which are convenient for users to disassemble and repair the tamping seat and the connecting frame at any time according to their own needs, bringing convenience to users' maintenance. At the same time, the flange connection as a connecting means has good seismic resistance and a certain connection strength, ensuring that the entire equipment is not prone to bolt detachment during long-term operation.

[0016] The entire dustproof sleeve serves as a dustproof component of the compaction device and adopts a dustproof sleeve bellows structure to meet the needs of long-term continuous telescopic movement. At the same time, the dustproof sleeve also completely blocks the space for up and down movement, ensuring that in a dusty environment, there is no possibility of dust diffusing into the machine body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the machine body of the utility model;

[0019] Figure 3 It is a schematic diagram of the internal enlarged structure of the body of the utility model.

[0020] In the figure: 1. body; 11. opening hole; 2. mounting bracket; 3. slow motor; 31. balance wheel; 32. eccentric wheel; 33. connecting rod; 34. movable shaft; 4. fixed splint; 41. dustproof cover; 5. tamping seat; 6. guide rail; 61. slider; 62. connecting seat; 63. upper flange; 64. connecting frame; 65. lower flange. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] See also Figure 1-3The utility model provides a technical solution: a road surface compacting device for highway engineering construction, comprising a machine body 1, a slow motor 3, a fixed splint 4 and a compacting seat 5, the upper top of the machine body 1 is bolted with a mounting bracket 2 for connecting and installing a construction vehicle, and a slow motor 3 is mounted on one side of the upper end of the machine body 1, the lower outer wall of the machine body 1 is bolted with a fixed splint 4, and the lower end of the dust cover 41 is fixed with a dust cover 41, guide rails 6 are welded on both sides of the inner wall of the machine body 1, and a slider 61 is slidably connected to the inner wall of the guide rail 6, a connecting seat 62 is fixed to the end of the slider 61 away from the guide rail 6, an upper flange 63 is fixedly connected to the middle part of the lower end of the connecting seat 62, and the lower end of the upper flange 63 is connected to a connecting frame 64 through a flange, and a lower flange 65 is fixed to the lower end of the connecting frame 64, the output shaft of the slow motor 3 is connected to a balance wheel 31 through a key, and one side of the balance wheel 31 is connected to an eccentric wheel 32 along the eccentric axis, and the eccentric wheel The output end shaft of 32 is connected with a connecting rod 33, and the end shaft of the connecting rod 33 away from the eccentric wheel 32 is connected with a movable shaft 34. The movable shaft 34 and the connecting rod 33 are movably connected. The lower end of the movable shaft 34 is fixed to the upper end of the connecting seat 62 through an axle frame. The connecting seat 62 moves up and down along the inner wall of the guide rail 6 through the slider 61, and the connecting seat 62 is composed of a transmission structure through the movable shaft 34, the connecting rod 33, the eccentric wheel 32, the balance wheel 31 and the slow motor 3. The entire transmission structure serves as the up and down pulling component of the tamping seat 5, and drives the balance wheel 31 to rotate through the transmission of the slow motor 3, and drives the eccentric wheel 32 to rotate at the same time. Since the balance wheel 31 operates in a circle, the eccentric wheel 32 rotates in a circle along the center of the balance wheel 31, thereby pulling the connecting rod 33 to move up and down, and then driving the connecting seat 62 to rise and fall, thereby meeting the up and down movement requirements of the tamping seat 5, so that the tamping seat 5 can perform tamping processing on the highway ground.

[0024] Example 2

[0025] See also Figure 1-3 The utility model provides a technical solution: a road surface compacting device for highway engineering construction, wherein a hole 11 is provided at the connection between the machine body 1 and the connecting frame 64, and the hole 11 is provided for the connecting frame 64 to penetrate therein, and the lower end of the lower flange 65 is flange-connected with a compacting seat 5 for compacting the highway road surface, and a dustproof cover 41 wraps the connecting frame 64 and the lower flange 65 for dustproof protection, and the lower flange 65 and the upper flange 63 are used as connecting parts, which are convenient for users to disassemble and overhaul the compacting seat 5 and the connecting frame 64 at any time according to their own needs, bringing convenience to users' overhaul, and at the same time, the flange connection as a connecting means has good seismic resistance and a certain connection strength, ensuring that the entire equipment is not prone to bolt detachment during long-term operation.

[0026] Example 3

[0027] See also Figure 1-3The utility model provides a technical solution: a road surface compacting device for highway engineering construction, wherein the end of the dustproof sleeve 41 away from the fixed clamping plate 4 is bolted to the top of the compacting seat 5, and the dustproof sleeve 41 is a corrugated retractable structure, and the dustproof sleeve 41 is bolted to the body 1 through the fixed clamping plate 4. The entire dustproof sleeve 41 serves as a dustproof component of the compacting device, and adopts a dustproof sleeve bellows structure to meet the needs of long-term continuous telescopic movement. At the same time, the dustproof sleeve 41 also completely blocks the space for up and down movement, ensuring that in a dusty environment, there is no possibility of dust diffusing into the body 1, and the two ends of the dustproof sleeve 41 are provided with fixed clamping plates 4 and cushion seats for bolt tightening. When the dustproof sleeve 41 is damaged, it can be quickly replaced through its detachable fixed clamping plate 4 and cushion seat, which brings convenience to maintenance personnel.

[0028] Working principle: For this type of road compaction device for highway engineering construction, first start the slow motor 3. The transmission of the slow motor 3 drives the balance wheel 31 to rotate, and at the same time drives the eccentric wheel 32 to rotate. Since the balance wheel 31 operates in a circle, the eccentric wheel 32 rotates in a circle along the center of the balance wheel 31, thereby pulling the connecting rod 33 to move up and down, and then driving the connecting seat 62 to rise and fall. At this time, the connecting seat 62 drives the slider 61 to slide up and down along the inner wall of the guide rail 6. At the same time, the connecting seat 62 pulls the connecting frame 64 to rise and fall, and the compaction seat 5 rises and falls with the connecting frame 64. When the compaction seat 5 descends, the ground is compacted. The dustproof cover 41 blocks the dust generated when compacting the ground. When the dustproof cover 41 is damaged, it can be quickly replaced through its detachable fixed splint 4 and cushion seat.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A road surface compacting device for highway engineering construction, comprising a body (1), a slow motor (3), a fixed clamping plate (4) and a compacting seat (5), characterized in that: The upper top of the machine body (1) is bolted with a mounting bracket (2) for connecting and mounting a construction vehicle, and a slow motor (3) is mounted on one side of the upper end of the machine body (1). The lower outer wall of the machine body (1) is bolted with a fixing clamp (4), and the lower end of the dust cover (41) is fixed with a dust cover (41). Guide rails (6) are welded on both sides of the inner wall of the machine body (1), and the inner wall of the guide rail (6) is slidably connected with a slider (61), and a connecting seat (62) is fixed to the end of the slider (61) away from the guide rail (6), and an upper flange (63) is fixedly connected to the middle part of the lower end of the connecting seat (62), and the lower end of the upper flange (63) is flange-connected to a connecting frame (64), and the lower end of the connecting frame (64) is fixed with a lower flange (65).

2. A road surface compacting device for highway engineering construction according to claim 1, characterized in that: The output shaft of the slow motor (3) is connected to a balance wheel (31) via a key, and one side of the balance wheel (31) is connected to an eccentric wheel (32) along an eccentric axis.

3. A road surface compacting device for highway engineering construction according to claim 2, characterized in that: The output end of the eccentric wheel (32) is axially connected to a connecting rod (33), and one end of the connecting rod (33) away from the eccentric wheel (32) is axially connected to a movable shaft (34), and the movable shaft (34) and the connecting rod (33) are movably connected.

4. A road surface compacting device for highway engineering construction according to claim 3, characterized in that: The lower end of the movable shaft (34) is fixed to the upper end of the connecting seat (62) via a shaft frame.

5. A road surface compacting device for highway engineering construction according to claim 4, characterized in that: The connecting seat (62) moves up and down along the inner wall of the guide rail (6) through the slider (61), and the connecting seat (62) forms a transmission structure through the movable shaft (34), the connecting rod (33), the eccentric wheel (32), the balance wheel (31) and the slow motor (3).

6. A road surface compacting device for highway engineering construction according to claim 1, characterized in that: The lower end of the lower flange (65) is connected to a tamping seat (5) for tamping the road surface via a flange, and a dustproof cover (41) wraps the connecting frame (64) and the lower flange (65) to provide dustproof protection.

7. A road surface compacting device for highway engineering construction according to claim 1, characterized in that: The end of the dustproof sleeve (41) away from the fixed clamping plate (4) is fastened with bolts to the top of the tamping seat (5), and the dustproof sleeve (41) is a corrugated retractable structure. The dustproof sleeve (41) is fastened with bolts to the machine body (1) via the fixed clamping plate (4).

8. A road surface compacting device for highway engineering construction according to claim 1, characterized in that: An opening hole (11) is provided at the connection point between the machine body (1) and the connecting frame (64), and the opening hole (11) is used for the connecting frame (64) to pass through.