Sludge storage hopper easy to clean
By designing sewage discharge valve components in the mud storage bucket, using the combination of rubber seals and sealing pieces, combined with gears and drive motors, we can automatically clean the residual stains after sewage discharge of the mud storage bucket, which solves the difficulty in cleaning the residual stains at the sewage discharge outlet of the mud storage bucket. The problem of this has achieved automatic cleaning and rapid discharge of sewage outlets.
Patent Information
- Application Number
- CN202421184609.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-28
AI Technical Summary
After the existing mud storage bucket is discharged, stains often remain on the sewage outlets or sewage valves, which are difficult to clean and affect hygiene.
A mud storage bucket is designed, including sewage discharge valve components, including incomplete cylindrical rubber seal and sealing plate. The synchronous reverse rotation of the rubber seal and the flip of the sealing plate are realized through gears and driving motors, and the material guide is used to achieve Rod and crushed rod automatically cleans up stains from sewage outlets to prevent clogging.
Automatic cleaning of sewage discharge openings of mud storage buckets is achieved, the problem of stain residue is solved, and the cleaning and rapid sewage discharge of sewage outlets is ensured.
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Figure CN222311504U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mud storage buckets, in particular to a mud storage bucket which is easy to clean. Background Art
[0002] A mud storage hopper is a device used to store and process mud, sludge or solid waste. It is widely used in construction sites, sewage treatment plants, industrial production processes and other places where solid waste needs to be processed and temporarily stored. The Chinese utility model patent with announcement number CN220519087U in the prior art book provides a sludge storage hopper device, which mainly includes a storage hopper, and a motor push rod is arranged on the outside of the storage hopper. The advantage is that it can effectively prevent leakage during sludge storage and avoid sludge remaining in the device during unloading. However, the device only cleans the internal residue and does not involve cleaning the dirt residue at the sewage outlet. Therefore, after the storage hopper discharges the dirt, some stains often remain at the sewage valve, which is not easy to clean, causing the stains to drip and affect hygiene. Utility Model Content
[0003] The utility model aims to provide an easy-to-clean mud storage hopper, which can automatically clean the dirt at the sewage outlet.
[0004] The utility model is realized through the following technical scheme: an easy-to-clean mud storage hopper comprises a base, a fixed bracket is movably mounted on the base, the fixed bracket is fixedly connected to the mud storage hopper, the mud storage hopper is funnel-shaped, a feed port is arranged at one end of the mud storage hopper away from the base, a discharge port is arranged at the other end, a sewage valve component is arranged on the mud storage hopper, and the sewage valve component is used to control the opening and closing of the discharge port; the sewage valve component comprises a group of sewage brackets distributed on both sides of the mud storage hopper, the sewage brackets are fixedly connected to the mud storage hopper, two rotating shafts I are rotatably connected to the sewage brackets, a rubber seal is fixedly connected to the rotating shaft I, the rubber seal is in an incomplete cylindrical shape, a baffle is fixedly connected to each of the two ends of the rubber seal, the baffle is fixedly connected to the rotating shaft I, the sewage bracket is rotatably connected to the rotating shaft II, a sealing piece is fixedly connected to the rotating shaft II, and the sealing piece cooperates with the two rubber seals. By arranging a blocking piece to cooperate with two rubber seals, the problem of residual stains on the sewage outlet or sewage valve of the mud storage bucket after sewage discharge that are difficult to clean is solved, and automatic cleaning of the sewage outlet is achieved.
[0005] In order to better realize the utility model, further, one end of the rotating shaft I is fixedly connected to a gear I, and the two gears I are meshed, one of the rotating shafts I is fixedly connected to an incomplete gear I, and one of the rotating shafts I that is not connected to the incomplete gear I is fixedly connected to a driving motor, and the driving motor is fixedly connected to the sewage discharge bracket, and one end of the rotating shaft II is fixedly connected to an incomplete gear II, and the incomplete gear II is matched with the incomplete gear I. Through the above arrangement, the synchronous reverse rotation of the two rubber seals is ensured, and at the same time, the plugging piece is ensured to be turned over at the appropriate time, thereby improving the linkage and stability of the device.
[0006] In order to better realize the utility model, further, the blocking piece is fixedly connected to multiple groups of guide rods, the multiple groups of guide rods are equidistantly arranged linearly, and one group of guide rods includes multiple guide rod units in the same plane. Through the above arrangement, when the sludge passes through the blocking piece, the guide rods can further break up the sludge to prevent it from being blocked.
[0007] In order to better implement the utility model, further, the end of the guide rod unit away from the blocking piece points to the bisector of the blocking piece. Through the above arrangement, after the guide rod unit crushes the sludge, it exerts a force to disperse the sludge to both sides of the blocking piece, and quickly guides the sludge to the gaps of the two rubber seals for discharge.
[0008] In order to better realize the utility model, further, a plurality of crushing rods are fixedly connected to the rubber seal, and the plurality of crushing rods are linearly arranged at equal distances. Through the above arrangement, the sludge passing through the guide rod unit is further dispersed by the crushing rods to prevent clogging.
[0009] In order to better realize the utility model, further, a group of guide plates and a limit plate are fixedly connected to the base, wherein the guide plates are used for guiding and the limit plate is used for limiting. Through the above arrangement, when personnel transport waste, the transport device can accurately load the waste and prevent the waste from splashing out of the transport device.
[0010] In order to better realize the utility model, further, a plurality of adjusting cylinders are fixedly connected to the base, and the output ends of the adjusting cylinders are fixedly connected to the fixed bracket. Through the above arrangement, the height of the mud storage bucket can be easily adjusted, which is convenient for personnel to put the transfer device in place.
[0011] Compared with the prior art, the utility model has the following advantages and beneficial effects:
[0012] (1) The utility model solves the problem that it is difficult to clean the residual stains on the sewage outlet or sewage valve after the mud storage bucket discharges sewage by arranging a blocking piece and cooperating with two rubber sealing parts, thereby achieving the automatic cleaning effect of the sewage outlet;
[0013] (2) The utility model solves the problem of clogging the sewage outlet with sludge at the bottom of the sludge storage hopper when discharging sewage by providing a crushing rod and a guide rod, thereby achieving the technical effect of rapid sewage discharge. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention is further described in conjunction with the following drawings and embodiments. All the concepts and innovations of the present invention should be regarded as the disclosed contents and the protection scope of the present invention.
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model from a rear view angle.
[0017] Figure 3 It is a schematic diagram of the overall structure of the utility model from a left angle.
[0018] Figure 4 Schematic diagram of the structure of the sewage valve components.
[0019] Figure 5 Schematic diagram of the breaking rod structure.
[0020] Figure 6 Schematic diagram of the guide rod unit structure.
[0021] Figure 7 A cross-sectional view of the local structure of the dirt state is collected for this application.
[0022] Figure 8 This is a cross-sectional view of the local structure of the waste discharge state of this application.
[0023] Among them: 2-sewage valve components; 101-base; 102-guide plate; 103-adjusting cylinder; 104-fixed bracket; 105-mud storage bucket; 106-limiting plate; 201-blocking plate; 202-gear I; 203-incomplete gear I; 204-driving motor; 205-rubber seal; 206-sewage bracket; 207-sealing plate; 208-guide rod unit; 209-breaking rod; 210-rotating shaft I; 211-incomplete gear II; 212-rotating shaft II. DETAILED DESCRIPTION
[0024] Example 1: Figure 1-Figure 8As shown, a fixed bracket 104 is movably mounted on the base 101, and a mud storage hopper 105 is fixedly connected to the fixed bracket 104. The mud storage hopper 105 is funnel-shaped, and a feed port is arranged at one end of the mud storage hopper 105 away from the base 101, and a discharge port is arranged at the other end. A sewage discharge valve component 2 is arranged on the mud storage hopper 105, and the sewage discharge valve component 2 is used to control the opening and closing of the discharge port; the sewage discharge valve component 2 includes a group of sewage discharge brackets 206 distributed on both sides of the mud storage hopper 105, and the sewage discharge brackets 206 are fixedly connected to the mud storage hopper 105. On the bucket 105, the sewage discharge bracket 206 is rotatably connected to two rotating shafts I 210, the rotating shaft I 210 is fixedly connected to a rubber seal 205, the rubber seal 205 is in an incomplete cylindrical shape, and a baffle 201 is fixedly connected to both ends of the rubber seal 205, the baffle 201 is fixedly connected to the rotating shaft I 210, the sewage discharge bracket 206 is rotatably connected to a rotating shaft II 212, the rotating shaft II 212 is fixedly connected to a blocking piece 207, and the blocking piece 207 cooperates with the two rubber seals 205.
[0025] When the device is in the collecting state, the sewage outlet of the mud storage hopper 105 is blocked by two rubber seals 205 and a blocking piece 207. Figure 7 At this time, the mud storage hopper 105 will continuously collect dirt. When the dirt collection is completed and needs to be discharged, the two rubber seals 205 are rotated synchronously and the shaft Ⅰ210 is rotated in time, so that the positional relationship between the two rubber seals 205 and the blocking piece 207 is Figure 7 Convert to Figure 8 As shown, Figure 7 For example, when the conversion starts, the left rubber seal 205 rotates counterclockwise, the right rubber seal 205 rotates clockwise, and the blocking piece 207 rotates clockwise. Thereafter, the blocking piece 207 and the two rubber seals 205 no longer block the discharge port on the mud storage bucket 105, and the sludge at the bottom of the mud storage bucket 105 is first discharged through the discharge port. When the sludge is discharged, it will be divided into two by the blocking piece 207 to prevent it from being blocked, and then discharged through the gaps of the two rubber seals 205. After the bottom sludge is discharged, the liquid on the top layer of the mud storage bucket 105 begins to be discharged, and the liquid will also flush the gaps between the blocking piece 207 and the rubber seal 205. When the dirt in the mud storage bucket 105 is completely discharged, due to the effect of gravity, a lot of stains will remain on the cylindrical surface of the rubber seal 205. At this time, the two rubber seals 205 and the blocking piece 207 continue to rotate synchronously, and then the positional relationship between the rubber seal 205 and the blocking piece 207 will be changed to Figure 8 The state transitions to Figure 7When the blocking piece 207 contacts the cylindrical surface of the rubber seal 205, the blocking piece 207 will scrape off the dirt on the cylindrical surface of the rubber seal 205 to keep the rubber seal 205 clean. By arranging the blocking piece 207 to cooperate with the two rubber seals 205, the problem of the inconvenience of cleaning the dirt remaining on the sewage outlet or sewage valve of the mud storage hopper 105 after sewage discharge is solved, and the automatic cleaning of the sewage outlet is realized.
[0026] Example 2: Figure 4-Figure 5 As shown, one end of the rotating shaft Ⅰ210 is fixedly connected to a gear Ⅰ202, and the two gears Ⅰ202 are meshed, one of the rotating shafts Ⅰ210 is fixedly connected to an incomplete gear Ⅰ203, and one of the rotating shafts Ⅰ210 not connected to the incomplete gear Ⅰ203 is fixedly connected to a drive motor 204, and the drive motor 204 is fixedly connected to the sewage discharge bracket 206, and one end of the rotating shaft Ⅱ212 is fixedly connected to an incomplete gear Ⅱ211, and the incomplete gear Ⅱ211 cooperates with the incomplete gear Ⅰ203. When the driving motor 204 is started, the driving motor 204 drives the rotating shaft I 210 connected thereto to rotate, and the rotating shaft I 210 causes the gear I 202 connected thereto to rotate, and the gear I 202 causes another gear I 202 meshing therewith to rotate, so the incomplete gear I 203 also starts to rotate, and when the two rubber seals 205 limit the blocking piece 207, that is, the cylindrical surface of the rubber seal 205 contacts the blocking piece 207, at this time, the incomplete gear I 203 rotates, and the incomplete gear II 211 does not rotate, and when the rubber seal 205 no longer limits the blocking piece 207, that is, the cylindrical surface of the rubber seal 205 does not contact the blocking piece 207, at this time, the incomplete gear I 203 drives the incomplete gear II 211 to rotate, and the incomplete gear II 211 causes the blocking piece 207 to rotate. Through the above arrangement, the synchronous reverse rotation of the two rubber seals 205 is ensured, and at the same time, the blocking piece 207 is ensured to be turned over at an appropriate time, thereby improving the linkage and stability of the device.
[0027] like Figure 6 As shown, the blocking piece 207 is fixedly connected to multiple groups of guide rods, which are arranged equidistantly and linearly, and one group of guide rods includes multiple guide rod units 208 in the same plane. Through the above arrangement, when the sludge passes through the blocking piece 207, the guide rods can further break up the sludge to prevent it from being blocked.
[0028] like Figure 7-Figure 8 As shown, the end of the guide rod unit 208 away from the blocking piece 207 points to the bisector of the blocking piece 207. Through the above arrangement, after the guide rod unit 208 crushes the sludge, it exerts a force to disperse the sludge to both sides of the blocking piece 207, and quickly guides the sludge to the gaps of the two rubber seals 205 for discharge.
[0029] like Figure 5 As shown, the rubber seal 205 is fixedly connected with a plurality of crushing rods 209, and the plurality of crushing rods 209 are arranged linearly and equidistantly. Through the above arrangement, the sludge passing through the guide rod unit 208 is further dispersed by the crushing rods 209 to prevent clogging.
[0030] like Figure 1 As shown, a group of guide pieces 102 and a limiting piece 106 are fixedly connected to the base 101, wherein the guide piece 102 is used for guiding and the limiting piece 106 is used for limiting. Through the above arrangement, when personnel transport waste, the transport device can accurately load the waste and prevent the waste from splashing out of the transport device.
[0031] like Figure 1 As shown, a plurality of adjusting cylinders 103 are fixedly connected to the base 101, and the output ends of the adjusting cylinders 103 are fixedly connected to the fixed bracket 104. Through the above arrangement, the height of the mud storage bucket 105 can be easily adjusted, so that the personnel can put the transfer device in place.
[0032] Working principle: When it is necessary to discharge the dirt in the mud bucket 105, the personnel put the transfer device on the base 101, the guide plate 102 is used for guidance, and the limit plate 106 is used for limiting, to ensure that the transfer device is directly below the discharge port of the mud bucket 105, and then start the drive motor 204. At this time, the two rubber seals 205 and the blocking plate 207 start to rotate. Figure 8 The driving motor 204 stops, and the sludge in the sludge storage hopper 105 begins to be discharged through the sewage outlet of the sludge storage hopper 105. In this process, the sludge is firstly divided into two by the blocking piece 207, and then the guide rod unit 208 initially crushes it and guides it to the crushing rod 209. The crushing rod 209 crushes the sludge for the second time and then discharges it for collection. When the dirt in the sludge storage hopper 105 is completely emptied, the driving motor 204 is started again. At this time, the rubber seal 205 and the blocking piece 207 start to rotate again, passing through Figure 7 In this state, the blocking piece 207 will scrape off the stains on the rubber seal 205, and the stains will drip into the transfer device and be collected, thereby ensuring the cleanliness of the sewage discharge area.
[0033] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.
Claims
1. An easy-to-clean mud storage hopper, characterized in that: The invention comprises a base (101), a fixed bracket (104) being movably mounted on the base (101), a mud storage hopper (105) being fixedly connected to the fixed bracket (104), the mud storage hopper (105) being funnel-shaped, a feed inlet being arranged at one end of the mud storage hopper (105) away from the base (101), and a discharge outlet being arranged at the other end, a sewage discharge valve component (2) being arranged on the mud storage hopper (105), the sewage discharge valve component (2) being used for controlling the opening and closing of the discharge outlet; the sewage discharge valve component (2) comprising a group of sewage discharge brackets (206) distributed on both sides of the mud storage hopper (105), the sewage discharge brackets (206) being fixedly connected to the mud storage hopper (105), and a plurality of sewage discharge brackets (206) being provided on the mud storage hopper (105). On the mud storage hopper (105), the sewage discharge bracket (206) is rotatably connected to two rotating shafts I (210), the rotating shaft I (210) is fixedly connected to a rubber seal (205), the rubber seal (205) is in an incomplete cylindrical shape, and a baffle (201) is fixedly connected to each of the two ends of the rubber seal (205), the baffle (201) is fixedly connected to the rotating shaft I (210), the sewage discharge bracket (206) is rotatably connected to a rotating shaft II (212), the rotating shaft II (212) is fixedly connected to a blocking piece (207), and the blocking piece (207) cooperates with the two rubber seals (205).
2. The easy-to-clean mud storage hopper according to claim 1, characterized in that: One end of the rotating shaft I (210) is fixedly connected to a gear I (202), and the two gears I (202) are meshed, one of the rotating shafts I (210) is fixedly connected to an incomplete gear I (203), and the other rotating shaft I (210) not connected to the incomplete gear I (203) is fixedly connected to a drive motor (204), and the drive motor (204) is fixedly connected to the sewage discharge bracket (206), and one end of the rotating shaft II (212) is fixedly connected to an incomplete gear II (211), and the incomplete gear II (211) is matched with the incomplete gear I (203).
3. The easy-to-clean mud storage hopper according to claim 1, characterized in that: The blocking piece (207) is fixedly connected to a plurality of groups of guide rods, the plurality of groups of guide rods being linearly arranged at equal distances, and a group of guide rods comprises a plurality of guide rod units (208) located in the same plane.
4. The easy-to-clean mud storage hopper according to claim 3, characterized in that: One end of the material guide rod unit (208) away from the blocking piece (207) points to the bisector of the blocking piece (207).
5. The easy-to-clean mud storage hopper according to claim 4, characterized in that: A plurality of crushing rods (209) are fixedly connected to the rubber seal (205), and the plurality of crushing rods (209) are linearly arranged at equal distances.
6. The easy-to-clean mud storage hopper according to claim 1, characterized in that: A group of guide plates (102) and a limiting plate (106) are fixedly connected to the base (101), wherein the guide plates (102) are used for guiding, and the limiting plate (106) is used for limiting.
7. The easy-to-clean mud storage hopper according to claim 1, characterized in that: A plurality of regulating cylinders (103) are fixedly connected to the base (101), and output ends of the regulating cylinders (103) are fixedly connected to a fixed bracket (104).
Citation Information
Patent Citations
Sludge storage hopper device
CN220519087U