Auxiliary tensioning mechanism for winding drum coil pipe

By using a drum, non-powered roller, and support frame structure, combined with a power mechanism and a triangular rotating shaft, the wear problem of high-pressure hoses during the drum winding process is solved, achieving smooth winding and unwinding of high-pressure hoses, extending service life, and reducing costs.

CN222312401UActive Publication Date: 2025-01-07TIANJIN HAIWEI SITE HIGH PRESSURE PUMP MFG
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Patent Information

Application Number
CN202421203602.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-07
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

In existing technologies, high-pressure hoses are prone to jumping off or getting tangled during the winding process, leading to wear and shortened service life, and posing safety hazards, especially under high-pressure environments.

Method used

It adopts a structure of drum, non-powered roller and support frame. The drum is driven to rotate by the power mechanism. Combined with the triangular rotating shaft and fixed nut, the high-pressure hose can be smoothly wound and unwound. The outer layer of the hose drives the roller to rotate, achieving a damping effect and reducing wear.

Benefits of technology

This achieves stable operation of high-pressure hoses within the drum, reducing wear, extending service life, lowering costs, and ensuring equipment and personnel safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of winding drum coil pipes, in particular to a winding drum coil pipe auxiliary tensioning mechanism which comprises a supporting frame, a winding drum is installed at the upper end of the supporting frame, a high-pressure rubber pipe is wound on the winding drum, an unpowered roller is installed on one side of the upper end of the supporting frame, and the high-pressure rubber pipe penetrates through the unpowered roller. A power mechanism is installed on the supporting frame and connected with the supporting frame. The high-pressure rubber hose winding and unwinding device is composed of the winding drum, the unpowered roller and the supporting frame, the winding drum shaft drives the winding drum to rotate through driving, winding and unwinding of a high-pressure rubber hose are completed, when the high-pressure rubber hose passes through the unpowered roller, the high-pressure rubber hose can be bent by about 10 degrees, the outer layer of the rubber hose drives the unpowered roller to rotate, and the damping effect of winding and unwinding of the rubber hose is achieved. Therefore, the rubber pipe is tightly attached and coiled in the coiling block, and stable reciprocating operation of the rubber pipe is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reel coils, in particular to a reel coil auxiliary tensioning mechanism. Background Art

[0002] The existing publication number is CN215478914U, which is a traction winding device, comprising a frame, a turntable is rotatably connected to the frame, a reel is coaxially fixed to the turntable, a driving member for driving the turntable to rotate is arranged on the frame, a pressing member is adjustable along the radial direction of the reel on the turntable, and a pressing gap for pressing the PE pipe is formed between the pressing member and the reel. The present application helps to fix the PE pipe more firmly and stably, and the fixation is more convenient.

[0003] However, in actual production and use, when the cleaning area is changed, the high-pressure hose needs to move with the nozzle and be coiled and moved in a reel. During the coiling process, the hose has its own reinforcement layer woven with steel wire and the tube body has a certain degree of bending resistance. It is inevitable that the high-pressure hose will escape the restriction of the reel and cause entanglement, resulting in friction damage to the outer layer of the hose, and the tube body is sharply bent, tightened, twisted, squeezed, etc., causing damage to the tube body and affecting its service life. Frequent replacement increases costs and may also cause equipment and personnel accidents. The higher the pressure-bearing capacity of the high-pressure hose, the more steel wire layers it has, and the cleaning medium contained inside, which is more likely to occur this phenomenon, so it needs to be improved. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a reel coil auxiliary tensioning mechanism.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A mechanism for auxiliary tensioning of a reel coil comprises a support frame, a reel is mounted on the upper end of the support frame, a high-pressure hose is wound on the reel, a non-powered roller is mounted on one side of the upper end of the support frame, the high-pressure hose passes through the non-powered roller, a power mechanism is mounted on the support frame, and the power mechanism is connected to the support frame;

[0007] Two fixing frames are fixed on one side of the upper end of the support frame, and triangular plates are fixed on the opposite sides of the two fixing frames. Three rotating shafts are connected and rotated together between the two triangular plates. The three rotating shafts are arranged in a triangle. The high-pressure hose runs through two adjacent rotating shafts. A fixing nut is screwed on one end of the rotating shaft extending to the triangular plate.

[0008] Compared with the prior art, the utility model is composed of a reel, an unpowered roller, and a support frame. The reel shaft is driven to rotate the reel to complete the reeling and releasing of the high-pressure hose. When the high-pressure hose passes through the unpowered roller, it will bend by about 10°. The outer layer of the hose drives the unpowered roller to rotate to achieve the damping effect of the hose reeling and releasing, so that the hose can be tightly coiled in the reel and the hose can be smoothly reciprocated.

[0009] Preferably, the support frame includes a base frame, bearing assemblies are fixed on both sides of the upper end of the base frame, a transmission shaft is commonly provided between the two bearing assemblies, the reel is provided on the bearing assembly, and a contact plate and a connecting plate are respectively provided on both sides of the bearing assembly, the reel is located between the contact plate and the connecting plate, and the connecting plate is connected to the power mechanism.

[0010] Furthermore, the bearing assembly can ensure stable rotation of the transmission shaft, and the position of the reel can be effectively limited by the abutment disk and the connection disk, and synchronous rotation of the reel and the transmission shaft can be effectively ensured.

[0011] Preferably, the power mechanism includes a motor assembly mounted on a base frame, the output shaft of the motor assembly extends into the base frame, a first gear is fixed on the output shaft of the motor assembly, a second gear is passed through the transmission shaft, the second gear and the connecting plate are detachably connected, and the first gear and the second gear are meshed.

[0012] Furthermore, the motor assembly can enable the first gear to drive the second gear to stably rotate the transmission shaft, and the winding of the high-pressure hose can be achieved by controlling the rotation direction of the motor assembly.

[0013] Preferably, two of the rotating shafts are located on one side of the high-pressure hose, and another rotating shaft is arranged on the other side of the high-pressure hose.

[0014] Furthermore, the movement of the high-pressure hose can be stably limited.

[0015] Preferably, the diameter of the second gear is larger than that of the first gear.

[0016] Furthermore, the rotation speed of the transmission shaft can be reduced so as to stably reel up the high-pressure hose.

[0017] The beneficial effects of the utility model are:

[0018] 1. The reel rotates to complete the winding and releasing of the high-pressure hose. When the high-pressure hose passes through the unpowered roller, it will bend about 10 degrees. The outer layer of the high-pressure hose drives the unpowered roller to rotate, achieving the damping effect of winding and releasing the high-pressure hose, so that the high-pressure hose can be tightly coiled in the unpowered roller, and the high-pressure hose can run smoothly back and forth;

[0019] 22. By using the reel to assist in tightening, the high-pressure hose can be smoothly and steadily retracted and released. This structure reduces the wear of the high-pressure hose, extends its service life and reduces costs, and more effectively ensures the normal operation of the cleaning mechanism and the safety of personnel. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front view of the utility model;

[0021] Figure 2 It is a top view of the utility model;

[0022] Figure 3 It is a side view of the utility model;

[0023] Figure 4 This is a structural diagram of the rotating shaft and triangular plate of the utility model;

[0024] In the figure: 1. reel; 2. high-pressure hose; 3. unpowered roller; 31. rotating shaft; 32. triangular plate; 33. fixing nut; 34. fixing frame; 4. supporting frame; 41. base frame; 42. bearing assembly; 43. transmission shaft; 44. resistance plate; 45. connecting plate; 5. motor assembly; 6. first gear; 7. second gear. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0026] Reference Figure 1-4 A mechanism for auxiliary tightening of a reel coil includes a support frame 4, a reel 1 is installed on the upper end of the support frame 4, a high-pressure hose 2 is wound on the reel 1, a non-powered roller 3 is installed on one side of the upper end of the support frame 4, the high-pressure hose 2 passes through the non-powered roller 3, a power mechanism is installed on the support frame 4, the power mechanism and the support frame 4 are connected, the reel 1 rotates to complete the retraction and release of the high-pressure hose 2, and the high-pressure hose 2 will bend about 10º when passing through the non-powered roller 3. The outer layer of the high-pressure hose 2 drives the non-powered roller 3 to rotate, so as to achieve the damping effect of the retraction and release of the high-pressure hose 2, so that the high-pressure hose 2 can be tightly coiled in the non-powered roller 3, and the high-pressure hose 2 can run smoothly back and forth.

[0027] Reference Figure 1-2Two fixing frames 34 are fixed to one side of the upper end of the support frame 4, and triangular plates 32 are fixed to the opposite sides of the two fixing frames 34. Three rotating shafts 31 are rotatably sleeved between the two triangular plates 32. The three rotating shafts 31 are arranged in a triangle. The high-pressure hose 2 runs through two adjacent rotating shafts 31. The rotating shaft 31 extends to one end of the triangular plate 32 and a fixing nut 33 is screwed on it, which can stably limit the rotating shaft 31 and ensure the rotation of the rotating shaft 31. The high-pressure hose 2 can be rolled up through the rotating shaft 31.

[0028] Reference Figure 1-3 The support frame 4 includes a base frame 41, and bearing assemblies 42 are fixed on both sides of the upper end of the base frame 41. A transmission shaft 43 is commonly provided between the two bearing assemblies 42. The rotation stability of the transmission shaft 43 can be fully guaranteed through the action of the bearing assembly 42. The reel 1 is arranged on the bearing assembly 42, and a resistance plate 44 and a connecting plate 45 are respectively provided on both sides of the bearing assembly 42. The reel 1 is located between the resistance plate 44 and the connecting plate 45. The connecting plate 45 is connected to the power mechanism, and the connecting plate 45 can be driven to rotate stably through the power mechanism. When the connecting plate 45 rotates, the transmission shaft 43 can be driven to rotate, so that the reel 1 rotates stably.

[0029] Reference Figure 1-2 The power mechanism includes a motor assembly 5 installed on the base frame 41. The motor assembly 5 is connected to an external control device to facilitate operation by the staff. The output shaft of the motor assembly 5 extends into the base frame 41. A first gear 6 is fixed on the output shaft of the motor assembly 5. A second gear 7 is penetrated through the transmission shaft 43. The motor assembly 5 can drive the first gear 6 to rotate the second gear 7. The second gear 7 and the connecting disk 45 are detachably connected. The second gear 7 can drive the connecting disk 45 to rotate, so that the connecting disk 45 drives the transmission shaft 43 to rotate stably. The first gear 6 and the second gear 7 are meshed with each other. The diameter of the second gear 7 is larger than that of the first gear 6, which can reduce the rotation of the second gear 7 to reduce the rotation speed of the transmission shaft 43. At the same time, the transmission shaft 43 can drive the reel 1 to rotate so as to reel and unwind the high-pressure hose 2.

[0030] Reference Figure 1 , 4 Two rotating shafts 31 are located on one side of the high-pressure hose 2 , and another rotating shaft 31 is arranged on the other side of the high-pressure hose 2 , which can effectively resist the high-pressure hose 2 to fully limit the movement of the high-pressure hose 2 .

[0031] In the utility model, the motor assembly 5 drives the second gear 7 to rotate through the first gear 6, so that the second gear 7 drives the connecting plate 45 and the transmission shaft 43 to rotate, and the transmission shaft 43 can drive the reel 1 to rotate. When the reel 1 rotates, the high-pressure hose 2 can be wound on the reel 1, two of which are located on one side of the high-pressure hose 2, and the other rotating shaft 31 is arranged on the other side of the high-pressure hose 2, which can effectively clamp the high-pressure hose 2 to realize the winding and unwinding operation of the high-pressure hose 2.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mechanism for auxiliary tensioning of a reel coil, comprising a support frame (4), characterized in that: A reel (1) is mounted on the upper end of the support frame (4), a high-pressure hose (2) is wound around the reel (1), a non-powered roller (3) is mounted on one side of the upper end of the support frame (4), the high-pressure hose (2) passes through the non-powered roller (3), a power mechanism is mounted on the support frame (4), and the power mechanism and the support frame (4) are connected; Two fixing frames (34) are fixed to one side of the upper end of the support frame (4), and triangular plates (32) are fixed to the opposite sides of the two fixing frames (34). Three rotating shafts (31) are rotatably sleeved between the two triangular plates (32), and the three rotating shafts (31) are arranged in a triangular shape. The high-pressure rubber hose (2) passes through two adjacent rotating shafts (31), and a fixing nut (33) is screwed on one end of the rotating shaft (31) extending to the triangular plate (32).

2. The mechanism for auxiliary tensioning of a reel coil according to claim 1, characterized in that: The support frame (4) comprises a base frame (41), bearing assemblies (42) are fixed on both sides of the upper end of the base frame (41), a transmission shaft (43) is provided between the two bearing assemblies (42), the reel (1) is provided on the bearing assemblies (42), a contact disk (44) and a connecting disk (45) are provided on both sides of the bearing assemblies (42), the reel (1) is located between the contact disk (44) and the connecting disk (45), and the connecting disk (45) is connected to a power mechanism.

3. The mechanism for auxiliary tensioning of a reel coil according to claim 2, characterized in that: The power mechanism comprises a motor assembly (5) mounted on a base frame (41), an output shaft of the motor assembly (5) extending into the base frame (41), a first gear (6) being fixed on the output shaft of the motor assembly (5), a second gear (7) penetrating the transmission shaft (43), the second gear (7) and the connecting plate (45) being detachably connected, and the first gear (6) and the second gear (7) being meshed.

4. The mechanism for auxiliary tensioning of a reel coil according to claim 3, characterized in that: Two of the rotating shafts (31) are located on one side of the high-pressure rubber hose (2), and another rotating shaft (31) is arranged on the other side of the high-pressure rubber hose (2).

5. The mechanism for auxiliary tensioning of a reel coil according to claim 4, characterized in that: The diameter of the second gear (7) is larger than that of the first gear (6).

Citation Information

Patent Citations

  • Traction winding device

    CN215478914U