Filling equipment with adjusting function

Abstract

The utility model relates to the technical field of zanthoxylum oil processing, in particular to filling equipment with an adjusting function, which comprises a storage tank, an oil well pump is mounted at the top of the storage tank and connected with a filling head through a pipeline, a clamping component is arranged below the filling head, and the filling head is connected with the oil well pump through a pipeline. The clamping assembly is connected to the surface of the erecting bottom plate through bolts, an air cylinder is installed at the bottom of the erecting bottom plate, lifting columns are welded to the two ends of the bottom of the erecting bottom plate respectively, and the air cylinder is located between the lifting columns. According to the improved filling equipment, the effect that the clamping assembly has the fixing and clamping effects on bottle bodies of different specifications is achieved through the adjusting structure of the fixed side plate, and stable force is provided for the outside during filling of some containers which are made of plastic materials and provided with light bottle bodies; and the air cylinder drives the frame bottom plate to drive the frame bottom plate to ascend so as to shorten the distance between the frame bottom plate and the filling head, and the problem that oil overflows and spills due to the fact that the filling distance is too long is greatly solved.

Description

Technical Field

[0001] The utility model relates to the technical field of pepper oil processing, in particular to filling equipment with an adjusting function. Background Art

[0002] Sichuan peppercorns are mainly used as food seasoning and spice in China. The traditional production process is to put the Sichuan peppercorns directly into hot edible vegetable oil and seal it with a lid, or to put the Sichuan peppercorns into a container with a hole diameter smaller than the diameter of the Sichuan peppercorns, slowly pour hot edible vegetable oil into the container, fry out its aroma, and dissolve the effective ingredients in the oil to obtain Sichuan peppercorn oil.

[0003] After the pepper oil is made, it needs to be filtered to remove residue, sterilized at high temperature, etc., and then packaged into individual glass bottles according to certain amounts, so filling equipment is required.

[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. The existing filling method is usually manual filling, which is inefficient and may cause uneven quantity; 2. Because the bottle specifications of pepper oil will be diverse when it is produced, and general filling equipment lacks adjustment function in this regard, the position of the bottle mouth is too low, which may easily cause oil leakage during filling, and the bottle body lacks a limiting structure during filling, resulting in instability of the bottle body during the filling process. Utility Model Content

[0005] The purpose of the utility model is to provide a filling device with an adjustment function, so as to solve the problems of slow manual filling efficiency, easy oil overflow due to the inability to adjust the filling device and lack of a limiting structure on the bottle body during the filling process proposed in the above background technology. To achieve the above purpose, the utility model provides the following technical solutions: a filling device with an adjustment function comprises a storage tank, an oil pump is installed on the top of the storage tank, the oil pump is connected to a filling head through a pipeline, a clamping assembly is provided below the filling head, the clamping assembly is connected to the surface of the mounting base plate through bolts, a cylinder is installed at the bottom of the mounting base plate, and lifting columns are welded at both ends of the bottom of the mounting base plate, the cylinder is located in the middle of the lifting column, the lifting column is slidably connected to the inside of the fixed column through a limiting slider provided on its outer wall, a transmission gear is provided at one end of the outer wall of the fixed column, and the transmission gear is rotatably connected to the outer wall of the fixed column through a mounting frame, and the storage tank and the fixed column are welded as a whole through a frame.

[0006] A servo motor is installed on the outside of the clamping assembly housing by bolts, and a driving gear is installed on the inside of the clamping assembly by a mounting frame. The driving gears are connected to each other by a rotating shaft, one end of the driving gear is meshed with a driven gear, and a reverse screw is penetrated through the inner wall of the axis of the driven gear, and the reverse screws are respectively threadedly connected with reverse nuts, and one end of the reverse nut is glued to a fixed side plate.

[0007] Further preferably, the filling heads are distributed at equal distances, and flow meters are respectively provided above the filling heads, and the filling heads are mounted on the top of the frame through mounting frames, and control valves are provided at the connection between the filling heads and the oil pump pipelines.

[0008] Further preferably, the driving gear is installed and connected to the output end of the servo motor through a rotating shaft, and the driving gear and the driven gear are rotatably connected to the inside of the clamping assembly through the servo motor, and the reverse screws form a rotating structure through the driven gears respectively, and at the same time, the reverse nuts form a relatively horizontal transmission structure through the reverse screws.

[0009] Further preferably, the fixed side plates are arc-shaped and equidistantly distributed, and an opening and closing structure is formed between each two groups of fixed side plates by reverse nuts, and a horizontal transmission limit groove for sliding connection of the reverse nut is provided on the surface of the clamping component shell.

[0010] Further preferably, a plurality of circular grooves are provided on the surface of the mounting base plate, and the diameter of the grooves is consistent with the maximum running distance between the fixed side plates, and the mounting base plate forms a lifting structure through a cylinder.

[0011] Further preferably, the surface of the lifting column is provided with a serrated surface for meshing with the transmission gear, and the lifting column forms a lifting structure inside the fixed column through the mounting base plate and the cylinder, and a through hole for rotatably connecting the transmission gear is penetrated through the surface of the fixed column, and at the same time, a rotating structure is formed between the transmission gears through the lifting column.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] In the utility model, the filling flow rate can be accurately controlled by the flow meter provided on the filling head. Compared with manual filling, it is more accurate and adopts array multi-tasking simultaneous operation to improve the filling efficiency. In addition, each gear transmission inside the clamping component drives the transmission structure of the reverse lead screw and the reverse nut to realize the relative movement of the front fixed side plate for adjustment. The adjustment structure of the fixed side plate is utilized to realize the clamping component to have the effect of fixing and clamping bottles of different specifications, thereby providing external stabilizing force for some plastic bottles with lighter bodies during filling.

[0014] In the utility model, the mounting base plate is driven by the cylinder to rise and shorten the distance between it and the filling head, which greatly avoids the problem of oil spillage caused by the filling distance being too far. The shape of the surface of the lifting column and the transmission gear constitute a transmission structure, and the transmission structure of the rack and the gear is used to provide auxiliary power output for the lifting of the lifting column and maintain its balance during the lifting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the storage tank and the filling head of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the clamping assembly of the utility model;

[0018] Figure 4 This is a schematic diagram of the bottom structure of the mounting base plate of the utility model;

[0019] Figure 5 It is a schematic diagram of the internal structure of the lifting column and the fixed column of the utility model.

[0020] In the figure: 1. Storage tank; 2. Oil pump; 3. Filling head; 4. Clamping assembly; 401. Servo motor; 402. Driving gear; 403. Driven gear; 404. Reverse screw; 405. Reverse nut; 406. Fixed side plate; 407. Horizontal transmission limit groove; 5. Mounting base plate; 6. Cylinder; 7. Lifting column; 8. Limiting slider; 9. Fixed column; 10. Transmission gear. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figures 1 to 5The utility model provides a technical solution: a filling device with an adjustment function, comprising a storage tank 1, an oil pump 2 is installed on the top of the storage tank 1, the oil pump 2 is connected to a filling head 3 through a pipeline, a clamping assembly 4 is provided below the filling head 3, the clamping assembly 4 is connected to the surface of a mounting base plate 5 by bolts, a cylinder 6 is installed at the bottom of the mounting base plate 5, lifting columns 7 are welded at both ends of the bottom of the mounting base plate 5, the cylinder 6 is located in the middle of the lifting column 7, the lifting column 7 is slidably connected to the inside of a fixed column 9 through a limit slider 8 opened on its outer wall, a transmission gear 10 is opened at one end of the outer wall of the fixed column 9, the transmission gear 10 is rotatably connected to the outer wall of the fixed column 9 through a mounting frame, and the storage tank 1 and the fixed column 9 are welded as a whole through a frame.

[0023] A servo motor 401 is installed on the outside of the housing of the clamping component 4 by bolts, and a driving gear 402 is installed on the inside of the clamping component 4 by a mounting frame. The driving gears 402 are connected to each other by a rotating shaft, and one end of the driving gear 402 is meshedly connected to a driven gear 403. A reverse screw 404 is penetrated through the inner wall of the axis of the driven gear 403, and the reverse screw 404 is respectively threadedly connected to a reverse nut 405, and one end of the reverse nut 405 is glued to a fixed side plate 406.

[0024] In this embodiment, Figure 1 and Figure 2 As shown, the filling heads 3 are distributed at equal distances, and flow meters are respectively provided above the filling heads 3, and the filling heads 3 are installed on the top of the frame through a mounting frame, and a control valve is provided at the connection between the filling head 3 and the oil pump 2 pipeline; the flow meter (SG-NZ-KD1 model) above the filling head 3 is equipped with a solenoid valve (JL-V0830 model). After the corresponding filling parameters are pre-set according to the bottle specifications, the internal solenoid valve will control the output of the oil in the pipeline, which is more accurate than manual filling. Before each operation, the oil output channel is operated by opening and closing the control valve between the filling head 3 and the oil pump 2. The filling head 3 adopts an array of multiple working operations to operate simultaneously, thereby improving the filling efficiency.

[0025] In this embodiment, Figure 3As shown, the driving gear 402 is installed and connected with the output end of the servo motor 401 through the rotating shaft, and the driving gear 402 and the driven gear 403 are rotatably connected to the inside of the clamping assembly 4 through the servo motor 401, and the reverse screw 404 respectively forms a rotating structure through the driven gear 403, and at the same time, the reverse nuts 405 form a relatively horizontal transmission structure through the reverse screw 404; in the filling process of general filling equipment, due to the lack of external fixing equipment for the bottle body, and the bottle body loaded with oil is not made of glass, some plastic bottles are made of light material, which will As a result, the bottle body is shaken or even topples due to the impact of the falling oil from the upper filling head 3 during filling. The stability of the bottle body during the filling process is ensured by adding a clamping assembly 4. At the same time, the clamping assembly 4 is driven by a servo motor 401 to rotate the array driving gear 402 and drive the driven gear 403 to rotate, so that the transmission structure of the reverse screw 404 and the reverse nut 405 drives the fixed side plate 406 at the front end to move relative to each other for adjustment. The adjustment structure of the fixed side plate 406 enables the clamping assembly 4 to have a fixed clamping effect on bottles of different specifications.

[0026] In this embodiment, Figure 3 As shown, the fixed side plates 406 are arc-shaped and equidistantly distributed, and an opening and closing structure is formed between each two groups of fixed side plates 406 through reverse nuts 405, and a horizontal transmission limit groove 407 for slidingly connecting the reverse nuts 405 is provided on the shell surface of the clamping component 4; the shape of the fixed side plates 406 can better fit the bottle body used to load oil.

[0027] In this embodiment, Figure 1 and Figure 3 As shown, the surface of the mounting bottom plate 5 is provided with several circular grooves, and the diameter of the grooves is consistent with the maximum running distance between the fixed side plates 406, and the mounting bottom plate 5 forms a lifting structure through the cylinder 6; the mounting bottom plate 5 enables the bottle body to be embedded and placed at the bottom thereof through the staggered distribution structure of the concave and convex surfaces on its surface. When the bottle body is too small, the bottle bottom located inside the mounting bottom plate 5 can still maintain a stable effect after being fixed by the fixed side plate 406 above the bottle body.

[0028] In this embodiment, Figure 4 and Figure 5As shown, the surface of the lifting column 7 is provided with a serrated surface meshing with the transmission gear 10, and the lifting column 7 forms a lifting structure inside the fixed column 9 through the mounting bottom plate 5 and the cylinder 6, and the surface of the fixed column 9 is penetrated with a through hole for rotating the transmission gear 10, and the transmission gears 10 respectively form a rotating structure through the lifting column 7; the specification of the bottle body is not limited to the size of the bottle diameter, and its height also varies. In the case that the height of the bottle mouth is too far from the filling head 3, the mounting bottom plate 5 is driven by the cylinder 6 to drive it to rise and pull it closer to the filling head 3. The distance between the mounting base plate 5 and the filling head 3 greatly avoids the problem of oil spillage caused by the filling distance being too far, and the mounting base plate 5 rises together with the lifting column 7 connected thereto during the rising process. Due to the serrated structure on the surface of the lifting column 7, the transmission gear 10 meshing with it rotates during the rising process. The transmission structure of the rack and the gear is used to provide auxiliary power output for the lifting of the lifting column 7 and maintain its balance during the lifting process. The sliding groove inside the fixed column 9 ensures the sliding trajectory of the limit slider 8, providing a limiting effect for the operation of the lifting column 7.

[0029] The use method and advantages of the utility model: When the filling device with adjustment function is used, the working process is as follows:

[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, firstly, the bottle containers are placed inside the mounting base plate 5 respectively, and the amount to be poured is determined according to the specifications of the containers. The parameters are preset through the flow meter above the filling head 3, and at the same time, the range of the fixed side plates 406 clamped at both ends is determined according to the bottle loaded with oil. The servo motor 401 drives the array driving gear 402 to rotate and drives the driven gear 403 to rotate, so that the transmission structure of the reverse screw 404 and the reverse nut 405 drives the fixed side plate 406 at the front end to move relative to each other for adjustment until they are respectively attached to the two ends of the bottle body. The operating height of the mounting base plate 5 is determined according to the distance between the bottle mouth and the upper filling head 3. If the distance is too far, the mounting base plate 5 is driven to rise by the cylinder 6, and the mounting base plate 5 and the lifting column 7 connected to it rise together during the rising process. When the lifting column 7 slides and rises inside the fixed column 9, the limit slides at both ends thereof The block 8 slides in the slide grooves at both ends of the fixed column 9, and due to the serrated structure on the surface of the lifting column 7, the transmission gear 10 meshing with it rotates during the rising process, and the transmission structure of the rack and gear is used to provide auxiliary power output for the lifting of the lifting column 7 and maintain its balance during the lifting process. After adjusting to the corresponding working height, the oil output channel is operated by opening and closing the control valve between the filling head 3 and the oil pump 2. The filling head 3 outputs oil through the pipeline for filling. When the flow meter senses the rotation generated when the fluid flows through the pipeline to measure the flow parameters, the solenoid valve inside it will close the transmission channel under the drive of the control body, and the storage tank 1 adopts an open and close structure, and a sewage outlet is opened at the bottom. After each use, the top cover on the top of the storage tank 1 can be opened for cleaning, and then the sewage can be pumped out from the bottom sewage outlet using a water pump, providing sanitary protection for subsequent use.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A filling device with an adjustment function, comprising a storage tank (1), characterized in that: A pump (2) is installed on the top of the storage tank (1), and the pump (2) is connected to a filling head (3) through a pipeline. A clamping assembly (4) is provided below the filling head (3), and the clamping assembly (4) is connected to the surface of a mounting base plate (5) through bolts. A cylinder (6) is installed at the bottom of the mounting base plate (5). Lifting columns (7) are welded at both ends of the bottom of the mounting base plate (5). The cylinder (6) is located in the middle of the lifting column (7). The lifting column (7) is slidably connected to the inside of a fixed column (9) through a limiting slider (8) provided on its outer wall. A transmission gear (10) is provided at one end of the outer wall of the fixed column (9). The transmission gear (10) is rotatably connected to the outer wall of the fixed column (9) through a mounting frame. The storage tank (1) and the fixed column (9) are welded as a whole through a frame. A servo motor (401) is installed on the outside of the housing of the clamping assembly (4) by means of bolts, and a driving gear (402) is installed on the inside of the clamping assembly (4) by means of a mounting frame. The driving gears (402) are connected to each other by means of a rotating shaft, one end of the driving gear (402) is meshingly connected to a driven gear (403), and a reverse lead screw (404) is penetrated through the inner wall of the axis of the driven gear (403), and the reverse lead screw (404) is respectively threadedly connected to a reverse nut (405), and one end of the reverse nut (405) is glued to a fixed side plate (406).

2. The filling device with regulating function according to claim 1, characterized in that: The filling heads (3) are distributed at equal distances, and flow meters are respectively provided above the filling heads (3). The filling heads (3) are mounted on the top of the frame via mounting brackets, and control valves are provided at the connection points between the filling heads (3) and the oil pump (2) pipelines.

3. The filling device with regulating function according to claim 1, characterized in that: The driving gear (402) is installed and connected to the output end of the servo motor (401) via a rotating shaft, and the driving gear (402) and the driven gear (403) are rotationally connected to the inside of the clamping assembly (4) via the servo motor (401), and the reverse lead screw (404) respectively forms a rotating structure through the driven gear (403), and the reverse nuts (405) form a relatively horizontal transmission structure through the reverse lead screw (404).

4. The filling device with regulating function according to claim 1, characterized in that: The fixed side plates (406) are arc-shaped and equidistantly distributed, and an opening and closing structure is formed between each two groups of fixed side plates (406) through a reverse nut (405), and a horizontal transmission limit groove (407) for slidingly connecting the reverse nut (405) is provided on the shell surface of the clamping component (4).

5. The filling device with regulating function according to claim 1, characterized in that: The surface of the mounting base plate (5) is provided with a plurality of circular grooves, and the diameter of the grooves is consistent with the maximum running distance between the fixed side plates (406), and the mounting base plate (5) forms a lifting structure through a cylinder (6).

6. The filling device with regulating function according to claim 1, characterized in that: The surface of the lifting column (7) is provided with a serrated surface for meshing with the transmission gear (10), and the lifting column (7) forms a lifting structure inside the fixed column (9) through the mounting base plate (5) and the cylinder (6), and a through hole for rotatably connecting the transmission gear (10) is formed through the surface of the fixed column (9), and the transmission gears (10) respectively form a rotating structure through the lifting column (7).

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