Ilmenite reduction device capable of automatically adding reducing agent
Through the automated reducing agent addition device, the design of the stirring rod and rotating plate, the labor-consuming problem of manual addition of reducing agent is solved, and efficient automation of the ilmenite reduction process is achieved, and work efficiency and addition accuracy are improved.
Patent Information
- Application Number
- CN202420550078.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing ilmenite reduction devices require manual quantitative addition of reducing agents, which consumes labor and is inefficient in work.
A ilmenite reduction device with automatic addition of reducing agent was designed, using a stirring rod and axle rod to drive the cam to intermittently extrude the gaseous reducing agent, and the discharge volume of the solid reducing agent is controlled through the rotating plate and docking hole, combined with the temperature control mechanism Implement automated addition.
The automatic addition of reducing agent is achieved, the working efficiency is improved, labor consumption is reduced, and the amount of reducing agent is accurately controlled by adjusting the speed of the stirring rod and the rotation amplitude of the rotating plate.
Smart Images

Figure CN222313254U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ilmenite reduction, in particular to an ilmenite reduction device capable of automatically adding a reducing agent. Background Art
[0002] There are two methods for smelting ilmenite: sulfuric acid method and chlorination method. The two methods differ only in the treatment of titanium ore: sulfuric acid method can use lower-grade ilmenite ore, and can also make the cost of producing ferrous sulfate low, but it is too polluting, the by-products are difficult to handle, and it consumes a lot of sulfuric acid; the chlorination method uses higher-grade ore and higher costs, but it is less polluting, has fewer by-products, and chlorine can be recycled. However, both methods convert titanium ore into pure titanium dioxide, and then react pure titanium dioxide with pure chlorine and coke at high temperature to generate titanium tetrachloride and carbon monoxide, which are reduced to sponge-like titanium metal with metal calcium, magnesium or sodium.
[0003] Existing ilmenite reduction devices usually require workers to quantify the reducing agent and then add it to the ilmenite, which is labor-intensive and has low work efficiency. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an ilmenite reduction device which automatically adds a reducing agent.
[0005] The technical solution of the utility model is: an ilmenite reduction device with automatic addition of reducing agent, comprising a shell and a temperature control mechanism arranged on the side wall of the shell, a feed pipe is arranged on the side wall of the shell, an exhaust pipe and a first storage tank for storing gaseous reducing agent are arranged on the top of the shell;
[0006] A stirring rod is vertically arranged inside the shell, one end of the stirring rod passes through the top of the shell and is provided with a first gear, and the other end of the stirring rod passes through the bottom of the shell and is fixedly connected to the motor output shaft arranged on the bottom of the shell;
[0007] The top of the first storage tank is provided with an airbag rod for pressing and squeezing out the reducing agent, the liquid outlet of the airbag rod is connected to the inside of the shell through a release tube, and the liquid inlet of the airbag rod is connected to the inside of the first storage tank;
[0008] A shaft is laterally arranged on the top of the shell, and a second gear is sleeved on the shaft and is perpendicular to and meshes with the first gear. A support for supporting the shaft to rotate is provided on the shell. One end of the shaft extends above the first storage tank and is provided with a cam for intermittently squeezing the airbag rod during rotation.
[0009] Furthermore, a second storage tank for storing solid-state reducing agent is provided on the top of the shell, a plurality of discharge holes connected to the interior of the shell are provided at the bottom of the second storage tank, and a rotating plate is provided at the bottom of the second storage tank, the rotating plate is provided with docking holes that are rotatably docked with the plurality of discharge holes one by one, and a driving mechanism for driving the rotating plate to rotate is provided on the shell.
[0010] Note: The discharge amount of the solid reducing agent can be controlled by adjusting the docking between the rotating plate and the docking hole.
[0011] Furthermore, the driving mechanism comprises a central shaft arranged at the center of the rotating plate and passing through the top of the second storage tank, a sleeve fixedly sleeved on the central shaft, a hinged rod hinged to the sleeve at one end, and a driving rod sleeved to the other end of the hinged rod, wherein the driving rod is fixedly connected to the other end of the shaft rod;
[0012] The driving rod is provided with a slide rail, the other end of the hinged rod is sleeved with the slide rail through a screw rod, and the screw rod is provided with a nut for adjusting the sleeved position of the screw rod and the slide rail.
[0013] Description: The rotation of the rotating plate is achieved by the rotation of the shaft. On the one hand, there is no need to use an additional motor, and on the other hand, the gaseous reducing agent and the solid reducing agent can be added through automatic proportioning; by setting the slide rail, the sleeve position of the screw rod and the slide rod can be adjusted, so that the rotation amplitude of the rotating plate can be adjusted due to the different positions of the screw rod on the slide rail, thereby adjusting the single docking degree of the docking hole and the discharge hole, and then adjusting the single discharge amount.
[0014] Furthermore, a plurality of support columns are provided at the bottom of the shell.
[0015] Note: The support column further assists the motor in strengthening the support of the housing.
[0016] Furthermore, the support member is a support rod that is sleeved with the shaft rod for limited rotation.
[0017] Note: The support rod and the shaft rod are rotatably connected to provide support force on the one hand, and prevent the shaft rod from moving left and right during rotation on the other hand.
[0018] Furthermore, the temperature control mechanism includes a temperature sensor arranged on the inner wall of the shell, an electric heating plate arranged inside the side wall of the shell, and a controller electrically connected to the temperature sensor and the electric heating plate through wires.
[0019] Description: The temperature inside the shell is sensed by the temperature sensor, and the temperature of the electric heating plate is controlled by the controller. The structure is simple and the temperature control is fast and accurate.
[0020] The beneficial effects of the utility model are:
[0021] The ilmenite reduction device of the utility model converts the rotation of the stirring rod into the rotation of the shaft rod, thereby driving the cam to intermittently squeeze the airbag rod, so that the reducing agent in the first storage tank can be intermittently and automatically added into the shell, and the amount of reducing agent added can be controlled by adjusting the rotation speed of the stirring rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is the overall appearance diagram of the ilmenite reduction device embodiment 1 of the utility model;
[0023] Figure 2 This is an internal structure diagram of Example 1 of the ilmenite reduction device of the utility model;
[0024] Figure 3 This is a partial appearance diagram of Example 2 of the ilmenite reduction device of the utility model;
[0025] Figure 4 This is a structural diagram of a rotating plate of an ilmenite reduction device of the utility model;
[0026] Figure 5 This is a structural diagram of a rotating plate of an ilmenite reduction device of the utility model;
[0027] Figure 6 This is the internal structure diagram of the second storage tank of the ilmenite reduction device of the utility model;
[0028] Among them, 1-shell, 11-feeding pipe, 12-support column, 13-stirring rod, 131-motor, 132-first gear, 14-exhaust pipe, 15-first storage tank, 151-airbag rod, 152-release tube, 153-axis rod, 154-second gear, 155-cam, 156-support rod, 16-second storage tank, 161-rotating plate, 162-center axis, 163-discharging hole, 164-hinge rod, 165-driving rod, 166-screw, 167-nut, 168-slide rail, 169-docking hole. DETAILED DESCRIPTION
[0029] The present invention will be further described in detail below in conjunction with specific implementation methods to better reflect the advantages of the present invention.
[0030] Example 1
[0031] An ilmenite reduction device with automatic addition of reducing agent, such as Figure 1 As shown, it comprises a shell 1 and a temperature control mechanism arranged on the side wall of the shell 1, a feed pipe 11 is arranged on the side wall of the shell 1, an exhaust pipe 14 and a first storage tank 15 for storing a gaseous reducing agent, i.e., hydrogen, are arranged on the top of the shell 1, and two support columns 12 are arranged at the bottom of the shell 1; both the feed pipe 11 and the exhaust pipe 14 are provided with switch valves, and the switch valves are commercially available equipment;
[0032] like Figure 2 As shown, the temperature control mechanism includes a temperature sensor 17 arranged on the inner wall of the shell 1, an electric heating plate 172 arranged inside the side wall of the shell 1, and a controller 171 electrically connected to the temperature sensor 17 and the electric heating plate 172 through wires; the temperature sensor 17, the electric heating plate 172 and the controller 171 are all commercially available supporting equipment;
[0033] like Figure 1 As shown, a stirring rod 13 is provided inside the housing 1, one end of the stirring rod 13 passes through the top of the housing 1 and is provided with a first gear 132, and the other end of the stirring rod 13 passes through the bottom of the housing 1 and is fixedly connected to the output shaft of a motor 131 provided on the bottom of the housing 1; the motor 131 is a commercially available rotary motor;
[0034] like Figure 1 As shown, the top of the first storage tank 15 is provided with an airbag rod 151 for pressing and squeezing the reducing agent, the liquid outlet of the airbag rod 151 is connected to the inside of the housing 1 through a release tube 152, and the liquid inlet of the airbag rod 151 is connected to the inside of the first storage tank 15;
[0035] like Figure 1 As shown, a shaft rod 153 is transversely provided on the top of the shell 1, and a second gear 154 is sleeved on the shaft rod 153 which is perpendicular to and meshes with the first gear 132. A support member for supporting the rotation of the shaft rod 153 is provided on the shell 1, and the support member is a support rod 156 which is sleeved with the shaft rod 153 for limited rotation. One end of the shaft rod 153 extends to above the first storage tank 15 and is provided with a cam 155 for intermittently squeezing the airbag rod 151 during rotation.
[0036] The working principle of the above-mentioned ilmenite reduction device with automatic addition of reducing agent is as follows: ilmenite powder is added into the housing 1 through the feed pipe 11. After the addition is completed, the motor 131 is turned on to make the stirring rod 13 stir the ilmenite powder at a uniform speed, and the first gear 132 on the stirring rod 13 drives the second gear 154 to rotate, so that the shaft rod 153 drives the cam 155 to rotate, and the cam 155 squeezes the airbag rod 151 every time it rotates one circle to quantitatively pass the reduced hydrogen in the first storage tank 15 into the housing 1;
[0037] Furthermore, according to the quality of the introduced ilmenite powder and the degree of reduction, the rotation speed of the motor 131 can be adjusted to control the number of squeezing times of the airbag rod 151, that is, to control the amount of reduced hydrogen introduced.
[0038] Example 2
[0039] This embodiment is different from Embodiment 1 in that Figure 3 to Figure 6As shown, the top of the shell 1 is provided with a second storage tank 16 for storing a solid reducing agent, i.e., coke, and the bottom of the second storage tank 16 is provided with six discharge holes 163 communicating with the inside of the shell 1, and the bottom of the second storage tank 16 is provided with a rotating plate 161, and the rotating plate 161 is provided with docking holes 169 that are rotatably docked with the six discharge holes 163 one by one, and the shell 1 is provided with a driving mechanism for driving the rotating plate 161 to rotate;
[0040] like Figure 3 As shown, the driving mechanism includes a central shaft 162 arranged at the center of the rotating plate 161 and passing through the top of the second storage tank 16, a sleeve fixedly sleeved on the central shaft 162, a hinged rod 164 hinged to the sleeve at one end, and a driving rod 165 sleeved to the other end of the hinged rod 164, and the driving rod 165 is fixedly connected to the other end of the shaft rod 153; it can be understood that in order to meet the requirements of effective transmission, the hinge point of the hinged rod 164 and the sleeve is located on the same axis as the center point of the shaft rod 153, and the arc trajectory of the hinged rod 164 swinging around the hinge point is consistent with the arc of the driving rod 165, that is, it is consistent with the arc trajectory of the driving rod 165 swinging around the shaft rod 153;
[0041] like Figure 3 As shown, the driving rod 165 is provided with a slide rail 168 , and the other end of the hinge rod 164 is sleeved with the slide rail 168 through a screw rod 166 , and the screw rod 166 is provided with a nut 167 for adjusting the sleeve position of the screw rod 166 and the slide rail 168 .
[0042] The working principle of this embodiment is different from that of the first embodiment in that when solid reducing agent needs to be added, the shaft rod 153 drives the driving rod 165 to rotate, thereby driving the hinge rod 164 to rotate, and then controlling the central axis 162 to reciprocate forward and reverse, so that the docking hole 169 and the discharge hole 163 are intermittently docked, so that the solid reducing agent falls into the shell 1 and is combined with hydrogen for reduction;
[0043] And according to the quality and reduction degree of the ilmenite introduced, the nut 167 can be loosened to adjust the socket position of the screw 166 and the slide rail 168, and then the nut 167 can be tightened to fix the screw 166 and adjust the rotation amplitude of the central axis 162, thereby adjusting the docking degree between the docking hole 169 and the discharge hole 163, thereby controlling the amount of solid reducing agent added.
Claims
1. An ilmenite reduction device with automatic addition of reducing agent, characterized in that: It comprises a shell (1) and a temperature control mechanism arranged on the side wall of the shell (1), a feed pipe (11) is arranged on the side wall of the shell (1), and an exhaust pipe (14) and a first storage tank (15) for storing a gaseous reducing agent are arranged on the top of the shell (1); A stirring rod (13) is vertically arranged inside the shell (1), one end of the stirring rod (13) passes through the top of the shell (1) and is provided with a first gear (132), and the other end of the stirring rod (13) passes through the bottom of the shell (1) and is fixedly connected to the output shaft of the motor (131) arranged on the bottom of the shell (1); The top of the first storage tank (15) is provided with an airbag rod (151) for pressing and squeezing out the reducing agent, the liquid outlet of the airbag rod (151) is connected to the interior of the housing (1) through a release tube (152), and the liquid inlet of the airbag rod (151) is connected to the interior of the first storage tank (15); A shaft (153) is transversely arranged on the top of the housing (1), and a second gear (154) is sleeved on the shaft (153) and is perpendicular to and meshes with the first gear (132). A support member for supporting the shaft (153) to rotate is arranged on the housing (1), and one end of the shaft (153) extends above the first storage tank (15) and is provided with a cam (155) for intermittently squeezing the airbag rod (151) during rotation.
2. The ilmenite reduction device with automatic addition of reducing agent according to claim 1, characterized in that: A second storage tank (16) for storing a solid reducing agent is provided on the top of the shell (1), a plurality of discharge holes (163) communicating with the interior of the shell (1) are provided on the bottom of the second storage tank (16), and a rotating plate (161) is provided on the bottom of the second storage tank (16), and docking holes (169) are provided on the rotating plate (161) for rotatably docking with the plurality of discharge holes (163) one by one, and a driving mechanism for driving the rotating plate (161) to rotate is provided on the shell (1).
3. The ilmenite reduction device with automatic addition of reducing agent according to claim 2, characterized in that: The driving mechanism comprises a central shaft (162) arranged at the center of the rotating plate (161) and passing through the top of the second storage tank (16), a sleeve fixedly sleeved on the central shaft (162), a hinged rod (164) with one end hinged to the sleeve, and a driving rod (165) sleeved to the other end of the hinged rod (164), wherein the driving rod (165) is fixedly connected to the other end of the shaft rod (153); The driving rod (165) is provided with a slide rail (168), the other end of the hinge rod (164) is sleeved with the slide rail (168) via a screw rod (166), and the screw rod (166) is provided with a nut (167) for adjusting the sleeved position of the screw rod (166) and the slide rail (168).
4. The ilmenite reduction device with automatic addition of reducing agent according to claim 1, characterized in that: A plurality of support columns (12) are provided at the bottom of the housing (1).
5. The ilmenite reduction device with automatic addition of reducing agent according to claim 1, characterized in that: The support member is a support rod (156) sleeved with the shaft rod (153) for limited rotation.
6. The ilmenite reduction device with automatic addition of reducing agent according to claim 1, characterized in that: The temperature control mechanism comprises a temperature sensor (17) arranged on the inner wall of the shell (1), an electric heating plate (172) arranged inside the side wall of the shell (1), and a controller (171) electrically connected to the temperature sensor (17) and the electric heating plate (172) via a wire.