Vegetable protein meat raw material pretreatment device

By designing a pretreatment device for plant protein meat raw materials, the rapid opening of the pipe cylinder and the cleaning of the hollow screw is achieved by using the combination of the cartridge and the cylinder, the pollution problem caused by the difficulty of opening the sleeve in the prior art is solved, and the product is improved quality.

CN222516130UActive Publication Date: 2025-02-25HUZHOU ZHIRAN FOOD TECH CO LTD
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Patent Information

Application Number
CN202421356584.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-25
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

In the existing plant protein meat raw material processing system, the sleeve is difficult to open, which makes it difficult to clean the residue in the hollow screw, contaminating the raw materials and affecting the quality of the product.

Method used

Design a pretreatment device for plant protein meat raw materials. By pulling the clamping column in turn, it drives the cylinder fixed at the bottom rod to escape from the clamping ball, so that the clamping ball can slide to the similar position between the cylinder and the cylinder two, so as to quickly open the tube. Clean the external residue of the hollow screw.

Benefits of technology

It realizes rapid cleaning in the tube, preventing the residue of plant protein and meat raw materials and ensuring the taste and texture of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of vegetable protein meat manufacturing, and discloses a vegetable protein meat raw material pretreatment device which comprises two pipe barrels and two hollow screw rods, a plurality of hinges are fixedly connected to the sides, close to each other, of the rear ends of the two pipe barrels, a plurality of heaters are fixedly connected to the rear ends of the two pipe barrels, and the hollow screw rods are fixedly connected to the two pipe barrels. A blocking strip is fixedly connected to the front side of the pipe barrel at the bottom end, a plurality of clamping grooves are formed in the top end of the blocking strip, an auxiliary strip is fixedly connected to the front side of the pipe barrel at the top end, a plurality of top barrels are fixedly connected to the top end of the auxiliary strip, inserting pipes are fixedly connected to the bottom ends of the top barrels, and grooves are formed in the bottom ends of the inserting pipes. And the top end of the top cylinder is fixedly connected with a hopper block. According to the utility model, the pipe barrel can be quickly opened, the outer part of the hollow screw rod rotating in the pipe barrel can be cleaned, and the addition amount of water can be accurately controlled in the processing process of the vegetable protein meat, so that the taste, the texture and the taste of the product can meet the standard and the expectation of consumers.
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Description

Technical Field

[0001] The utility model relates to the field of vegetable protein meat manufacturing, in particular to a vegetable protein meat raw material pretreatment device. Background Art

[0002] With the rapid development of plant protein meat, the demand for machines for processing plant protein meat is increasing. Therefore, machines for processing plant protein raw materials are needed.

[0003] Chinese patent CN216363525U discloses a raw material processing system for producing high-moisture plant protein artificial meat, including a sleeve, a hollow screw and a heating component; the plant protein raw material after premixing and tempering is conveyed and extruded by the hollow screw in the sleeve before being fed into the extrusion equipment, and at the same time, by arranging a heating component inside the hollow screw, heat is transferred from the inside to the outside to heat the plant protein raw material, and the heat utilization rate is higher; the plant protein raw material is fully extruded and heated during the conveying process from the feeding port to the discharging port, and the rotating screw also has the effect of stirring the raw material, so that the plant protein raw material is fully preheated, the viscosity is reduced, the heating is uniform, and it is not easy to agglomerate, thereby effectively solving the problem of unbalanced raw material distribution and uneven heating caused by directly feeding the raw material into the extrusion equipment, which is conducive to making the quality of the final product more stable.

[0004] However, the working principle of the technical solution mentions that "before feeding into the extrusion equipment, the raw materials are fully extruded, sheared and heated in the sleeve, especially the shearing process, so that the raw materials are crushed and then reshaped. The stirring action of the rotating screw is more conducive to fully preheating the plant protein raw materials, reducing the viscosity, heating evenly, and not easy to agglomerate, which is conducive to the final product The quality becomes more stable. However, in the above-mentioned document, since the sleeve is a whole and difficult to open, and after the screw stirs the plant protein, a small amount of raw material residue will be hidden outside, the screw in the sleeve will accumulate after long-term use and mix with the subsequent protein meat raw materials, resulting in contamination of the plant protein raw materials and poor taste of the extruded products. In view of the above problems, a plant protein meat raw material pretreatment device is proposed to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings of the prior art and provide a plant protein meat raw material pretreatment device, which can realize the rapid opening of the tube by pulling the clamping column in sequence to drive the cylinder 1 fixed by the bottom round rod to break away from the squeezing of the clamping ball, so that the clamping ball slides to the position close to the cylinder 1 and the cylinder 2, and solves the problem that the tube is difficult to clean.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a plant protein meat raw material preprocessing device, comprising two tubes and two hollow screws, a plurality of hinges are fixedly connected to the side close to the rear ends of the two tubes, a plurality of heaters are fixedly connected to the rear ends of the two tubes, a baffle is fixedly connected to the front side of the bottom tube, a plurality of slots are provided at the top of the baffle, an auxiliary strip is fixedly connected to the front side of the top tube, a plurality of top tubes are fixedly connected to the top of the auxiliary strip, the bottom end of the top tube is fixedly connected to an insert tube, a groove is provided at the bottom end of the insert tube, a bucket is fixedly connected to the top end of the top tube, a clamping column is slidably connected to the inner wall of the insert tube, a disc is fixedly connected to the middle part of the outer part of the clamping column, a spring is provided on the outer sleeve of the clamping column, a limiting assembly is fixedly connected to the bottom end of the clamping column, and a clamping ball is movably connected to the left and right sides of the inner part of the groove at the bottom end of the clamping column;

[0007] As a further description of the above technical solution:

[0008] The limit assembly includes a round rod, a first cylinder and a second cylinder, the bottom end of the clamping column is fixedly connected to the bottom end of the round rod, the middle part of the first cylinder is fixedly connected to the middle of the outside of the round rod, the top end of the second cylinder is fixedly connected to the bottom end of the round rod, the outside of the first cylinder is slidably connected to the outside of the two clamping balls, the outside of the first cylinder is slidably connected to the inner wall of the insert tube, and the outside of the second cylinder is slidably connected to the inner wall of the insert tube;

[0009] As a further description of the above technical solution:

[0010] A temperature-resistant water tank is fixedly connected to the middle of the top of the tube at the top, a humidity sensor is fixedly connected to the middle of the top of the tube at the top, a receiver is arranged on the left side of the top of the temperature-resistant water tank, a water pump is fixedly connected to the middle of the front side of the temperature-resistant water tank, a driving end of the water pump is fixedly connected to a temperature-resistant tube 1, a motor is fixedly connected to the bottom of the rear side of the temperature-resistant tube 1, a coupling is fixedly connected to the driving end of the motor, a rotating disk is fixedly connected to the outside of the coupling, a filter is fixedly connected to the middle of the rear side of the temperature-resistant tube 1, and a temperature-resistant tube 2 is fixedly connected to the front side of the top of the temperature-resistant tube 1;

[0011] As a further description of the above technical solution:

[0012] The outside of the insert tube is fixedly connected to the inside of the auxiliary strip, and the outside of the insert tube is slidably connected to the inner wall of the slot;

[0013] As a further description of the above technical solution:

[0014] The outer portion of the clamping column is slidably connected to the middle portion of the top tube, and the outer portion of the clamping column is slidably connected to the middle portion of the bucket block;

[0015] As a further description of the above technical solution:

[0016] The two hollow screws are rotatably connected to the inner walls of the two tubes on the adjacent side, one end of the spring is fixedly connected to the top of the disc, and the other end of the spring is fixedly connected to the top of the inner wall of the top tube;

[0017] As a further description of the above technical solution:

[0018] The outer portion of the coupling shaft is slidably connected to the inner wall of the rear end of the heat-resistant tube 1, and the outer portion of the coupling shaft is rotatably connected to the inner wall of the rear end of the heat-resistant tube 1;

[0019] As a further description of the above technical solution:

[0020] The front end of the top of the heat-resistant tube 1 is externally fixedly connected to the middle of the tube at the top, and the left and right ends of the heat-resistant tube 2 are externally fixedly connected to the middle of the left and right sides of the tube at the top.

[0021] The beneficial effects of the utility model are:

[0022] (1) In the utility model, by pulling the clamping column in sequence, the cylinder 1 fixed to the bottom round rod is driven to break away from the squeeze of the clamping ball, and the clamping ball is allowed to slide to a position close to the cylinder 1 and the cylinder 2, thereby realizing the rapid opening of the tube and cleaning the outside of the hollow screw rotating in the tube to prevent the residue of the plant protein meat raw material from remaining.

[0023] (2) In the present invention, the moisture sensor detects and transmits a signal to a receiver, which cooperates with the receiver to control a water pump to pump water into a temperature-resistant pipe and a motor, thereby ensuring that the amount of water added to the plant protein meat during the processing is accurately controlled, thereby ensuring that the taste, texture and flavor of the product meet the standards and consumer expectations.

[0024] In summary, the utility model has the advantages of being easy to clean and adding water in real time. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a stereoscopic diagram of a plant protein meat raw material pretreatment device proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the hollow screw structure of a plant protein meat raw material pretreatment device proposed by the utility model;

[0027] Figure 3 This is a schematic diagram of the heater structure of a plant protein meat raw material pretreatment device proposed by the utility model;

[0028] Figure 4 This is a schematic diagram of the intubation structure of a plant protein meat raw material pretreatment device proposed by the utility model;

[0029] Figure 5 This is a schematic diagram of the structure of a second heat-resistant tube of a plant protein meat raw material pretreatment device proposed by the utility model;

[0030] Figure 6 for Figure 5 Enlarged view of point A in the middle.

[0031] Legend:

[0032] 1. Tube; 2. Hinge; 3. Heater; 4. Hollow screw; 5. Stop bar; 6. Slot; 7. Auxiliary bar; 8. Top tube; 9. Insert tube; 10. Groove; 11. Bucket block; 12. Column; 13. Disc; 14. Spring; 15. Round rod; 16. Cylinder 1; 17. Cylinder 2; 18. Sphere; 19. Temperature-resistant water tank; 20. Moisture sensor; 21. Receiver; 22. Water pump; 23. Temperature-resistant tube 1; 24. Motor; 25. Coupling; 26. Turntable; 27. Filter; 28. Temperature-resistant tube 2. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0035] Embodiment 1

[0036] like Figure 1-Figure 3As shown, the present embodiment provides a plant protein meat raw material pretreatment device, comprising two tubes 1 and two hollow screws 4, a plurality of hinges 2 are fixedly connected to the side proximal to the rear end of the two tubes 1, the top tube 1 is rotated and opened with the rear hinge 2 as the center, a plurality of heaters 3 are fixedly connected to the rear end of the two tubes 1, the heater 3 controls the uniform heating of the two tubes 1, the two hollow screws 4 are rotatably connected to the inner wall of the side proximal to the two tubes 1, the rotating hollow screws 4 are hollow inside, and an external heating tube is provided inside, so that the hollow screws 4 can be evenly heated, and combined with the stirring effect of the hollow screws 4, it is more conducive to fully preheating the plant protein raw material, reducing the viscosity, heating evenly, and not easy to agglomerate, which is conducive to the quality of the final product becoming more stable.

[0037] A baffle 5 is fixedly connected to the front side of the bottom tube 1, and a plurality of grooves 6 are provided at the top of the baffle 5. The baffle 5 is fixed at the edge where the front side of the bottom tube 1 contacts the top tube 1, and the grooves 6 are provided so that the two tubes 1 can be tightly fixed. An auxiliary bar 7 is fixedly connected to the front side of the top tube 1, and the auxiliary bar 7 is fixed at the edge where the top tube 1 contacts the bottom tube 1. A plurality of top tubes 8 are fixedly connected to the top of the auxiliary bar 7, and the top tubes 8 correspond to the positions of the grooves 6 of the bottom baffle 5 and are evenly distributed and fixed on the baffle 5.

[0038] Embodiment 2

[0039] like Figure 1 and Figure 4 As shown, the components identical or corresponding to those in the first embodiment are marked with the corresponding reference numerals in the first embodiment. For the sake of simplicity, only the differences from the first embodiment are described below. The second embodiment is different from the first embodiment in that: the bottom end of the top tube 8 is fixedly connected with an insert tube 9, the bottom end of the insert tube 9 is provided with a groove 10, the outside of the insert tube 9 is slidably connected to the inner wall of the card slot 6, the insert tube 9 passes through the middle of the blocking bar 5 and is inserted into the card slot 6, the top end of the top tube 8 is fixedly connected with a bucket block 11, the inner wall of the insert tube 9 is slidably connected with a card column 12, and the style design of the bucket block 11 is to facilitate the user to pull the card column 12.

[0040] A disc 13 is fixedly connected to the middle part of the outer part of the clamping column 12, and a spring 14 is sleeved on the outer part of the clamping column 12. One end of the spring 14 is fixedly connected to the top of the disc 13, and the other end of the spring 14 is fixedly connected to the top of the inner wall of the top tube 8. The spring 14 uses the top position of the top tube 8 as a support to cooperate with the disc 13 to limit the position of the clamping column 12. The bottom end of the clamping column 12 is fixedly connected to a limiting component, and the left and right sides of the inner part of the bottom end groove 10 of the clamping column 12 are movably connected with a card ball 18. The limiting component engages the position of the card ball 18. The outside of the insert tube 9 is fixedly connected to the inside of the auxiliary strip 7, and the auxiliary strip 7 protects the outside of the insert tube 9.

[0041] The limiting assembly includes a round rod 15, a cylinder 16 and a cylinder 2 17. The bottom end of the clamping column 12 is fixedly connected to the bottom end of the round rod 15, the outside of the clamping column 12 is slidably connected to the middle part of the top tube 8, the outside of the clamping column 12 is slidably connected to the middle part of the bucket block 11, the middle part of the cylinder 16 is fixedly connected to the middle of the outside of the round rod 15, the top of the cylinder 2 17 is fixedly connected to the bottom end of the round rod 15, the clamping column 12 slides on the inner wall of the insert tube 9 and the top tube 8 to drive the cylinder 16 and the cylinder 2 17 fixed to the round rod 15 to move synchronously, the outside of the cylinder 16 is slidably connected to the outside of the two locking balls 18, the outside of the cylinder 16 is slidably connected to the inner wall of the insert tube 9, and the outside of the cylinder 2 17 is slidably connected to the inner wall of the insert tube 9, so as to ensure that both the cylinder 16 and the cylinder 2 17 can be in close contact with the locking ball 18, resist the locking ball 18 or drive the locking ball 18 to retract into the groove 10.

[0042] Embodiment 3

[0043] like Figure 5 and Figure 6 As shown, a temperature-resistant water tank 19 is fixedly connected to the middle of the top of the top tube 1, a humidity sensor 20 is fixedly connected to the middle of the top of the top tube 1, a receiver 21 is arranged on the left side of the top of the temperature-resistant water tank 19, a water pump 22 is fixedly connected to the middle of the front side of the temperature-resistant water tank 19, a driving end of the water pump 22 is fixedly connected to a temperature-resistant tube 23, the front end of the top of the temperature-resistant tube 23 is fixedly connected to the middle of the top tube 1, the humidity sensor 20 can detect the humidity of the heated and stirred vegetable protein meat in the tube 1 in real time, and connect the receiver 21 on the temperature-resistant water tank 19 through telecommunication, so that the receiver 21 signal controls the water pump 22 to extract the water in the temperature-resistant water tank 19 into the temperature-resistant tube 23 and then flow into the tube 1.

[0044] A motor 24 is fixedly connected to the bottom end of the rear side of the heat-resistant tube 23, and a coupling 25 is fixedly connected to the driving end of the motor 24. The outer part of the coupling 25 is slidably connected to the inner wall of the rear end of the heat-resistant tube 23, and a turntable 26 is fixedly connected to the outer part of the coupling 25. After the motor 24 drives the coupling 25 to drive the turntable 26 to rotate, the flow rate and flow rate of the water flow in the pipeline of the heat-resistant tube 23 can be controlled. A filter screen 27 is fixedly connected to the middle part of the rear side of the heat-resistant tube 23. The filter screen 27 filters the water flow to ensure that the added water is clean and hygienic. A heat-resistant tube 28 is fixedly connected to the front side of the top end of the heat-resistant tube 23, and the left and right ends of the heat-resistant tube 28 are fixedly connected to the middle part of the left and right sides of the top tube 1, so as to ensure that the water flowing in the heat-resistant tube 23 can flow into the heat-resistant tube 28 and then flow to the left and right sides of the tube 1 through the heat-resistant tube 28.

[0045] Working steps

[0046] Step 1. During use, if it is necessary to clean the hollow screw 4 in the tube 1, the clamping column 12 can be pulled to drive the cylinder 1 16 fixed to the bottom round rod 15 to disengage from the squeezing of the clamping ball 18, and the clamping ball 18 can be allowed to slide to a position close to the cylinder 16 and the cylinder 2 17. At this time, the clamping ball 18 retracts into the groove 10 and no longer contacts the inner wall of the clamping groove 6, so that the user can pry open the top tube 1 to expose the position of the hollow screw 4, and clean the plant protein meat raw material residue outside the hollow screw 4.

[0047] After the cleaning is completed, the position of the top bucket block 11 of the top tube 8 can be pressed in sequence, and the top of the card column 12 can be pressed, so that the cylinder 2 17 fixed at the bottom of the card column 12 will preferentially squeeze the card ball 18 to expand outward on the inner wall of the groove 10, and then be resisted by the outside of the cylinder 16. When the outside of the cylinder 16 resists the card ball 18, the disk 13 at the middle position of the card column 12 will apply pressure to the card column 12 under the elastic force of the spring 14 to increase the force of the cylinder 16 against the card ball 18, so that the card ball 18 and the card groove 6 of the baffle 5 can quickly fix the two tubes 1.

[0048] Step 2. When the tube 1 and the hollow screw 4 are working, the moisture sensor 20 will detect the humidity of the heated and stirred vegetable protein meat in the tube 1 in real time, and connect the receiver 21 on the temperature-resistant water tank 19 through telecommunication, so that the receiver 21 signals to control the water pump 22 to extract water from the temperature-resistant water tank 19 into the temperature-resistant tube 1 23. The turntable 26 driven by the pre-controlled motor 24 rotates, and the flow rate is controlled by the rotation angle of the turntable 26. The water is then filtered by the filter 27 and then flows from the temperature-resistant tube 2 28 connected to the temperature-resistant tube 1 23 into the tube 1, adding water to the heated vegetable protein meat in the tube 1, so that it can be better heated and mixed.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A plant protein meat raw material pretreatment device, comprising two tubes and two hollow screws, characterized in that: A plurality of hinges are fixedly connected to one side near the rear ends of the two tubes, a plurality of heaters are fixedly connected to the rear ends of the two tubes, a baffle is fixedly connected to the front side of the tube at the bottom end, a plurality of slots are provided at the top end of the baffle, an auxiliary strip is fixedly connected to the front side of the tube at the top end, a plurality of top tubes are fixedly connected to the top end of the auxiliary strip, a plug is fixedly connected to the bottom end of the plug, a groove is provided at the bottom end of the plug, a bucket is fixedly connected to the top end of the top tube, a clamping column is slidably connected to the inner wall of the plug, a disc is fixedly connected to the middle part of the outer part of the clamping column, a spring is provided on the outer sleeve of the clamping column, a limiting assembly is fixedly connected to the bottom end of the clamping column, and clamping balls are movably connected to the left and right sides of the inner part of the groove at the bottom end of the clamping column.

2. A plant protein meat raw material pretreatment device according to claim 1, characterized in that: The limiting assembly includes a round rod, a cylinder one and a cylinder two, the bottom end of the clamping column is fixedly connected to the bottom end of the round rod, the middle part of the cylinder one is fixedly connected to the middle of the outside of the round rod, the top end of the cylinder two is fixedly connected to the bottom end of the round rod, the outside of the cylinder one is slidably connected to the outside of the two clamping balls, the outside of the cylinder one is slidably connected to the inner wall of the insert tube, and the outside of the cylinder two is slidably connected to the inner wall of the insert tube.

3. A plant protein meat raw material pretreatment device according to claim 1, characterized in that: A temperature-resistant water tank is fixedly connected to the middle of the top of the tube at the top, a humidity sensor is fixedly connected to the middle of the top of the tube at the top, a receiver is arranged on the left side of the top of the temperature-resistant water tank, a water pump is fixedly connected to the middle of the front side of the temperature-resistant water tank, a driving end of the water pump is fixedly connected to a temperature-resistant tube 1, a motor is fixedly connected to the bottom end of the rear side of the temperature-resistant tube 1, a coupling is fixedly connected to the driving end of the motor, a turntable is fixedly connected to the outside of the coupling, a filter is fixedly connected to the middle of the rear side of the temperature-resistant tube 1, and a temperature-resistant tube 2 is fixedly connected to the front side of the top of the temperature-resistant tube 1.

4. A plant protein meat raw material pretreatment device according to claim 1, characterized in that: The outside of the insert tube is fixedly connected to the inside of the auxiliary strip, and the outside of the insert tube is slidably connected to the inner wall of the slot.

5. The plant protein meat raw material pretreatment device according to claim 1, characterized in that: The outside of the clamping column is slidably connected to the middle part of the top tube, and the outside of the clamping column is slidably connected to the middle part of the bucket block.

6. The plant protein meat raw material pretreatment device according to claim 1, characterized in that: The two hollow screws are rotatably connected to the inner walls of the two tubes on the adjacent side, one end of the spring is fixedly connected to the top of the disc, and the other end of the spring is fixedly connected to the top of the inner wall of the top tube.

7. The plant protein meat raw material pretreatment device according to claim 3, characterized in that: The outer portion of the coupling is slidably connected to the inner wall of the rear end of the heat-resistant tube one, and the outer portion of the coupling is rotationally connected to the inner wall of the rear end of the heat-resistant tube one.

8. The plant protein meat raw material pretreatment device according to claim 3, characterized in that: The front end of the top of the heat-resistant tube 1 is externally fixedly connected to the middle of the tube at the top, and the left and right ends of the heat-resistant tube 2 are externally fixedly connected to the middle of the left and right sides of the tube at the top.

Citation Information

Patent Citations

  • Raw material processing system for producing high-moisture vegetable protein artificial meat

    CN216363525U