Metal fiber and common fiber blending device

By adopting structures such as rotating shaft, rotating rod, limiting cylinder and electric telescopic rod in the blending device of metal fiber and ordinary fiber, combined with tension sensors and control systems, the process of feeding cylinder replacement is simplified, and the problem of cumbersome replacement of traditional devices is solved, and the problem of cumbersome replacement of traditional devices is improved. The practicality and efficiency of the equipment.

CN222313431UActive Publication Date: 2025-01-07JIANGSU TAIZHOU CITY HUARUN TEXTILES CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421014890.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-07
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The traditional metal fiber and ordinary fiber blending device is complicated during the replacement of the feeding barrel, requiring disassembly of multiple components, which consumes a lot of time and manpower.

Method used

A metal fiber blending device is designed, using a rotating shaft, rotating rod, limiting cylinder, electric telescopic rod and tension cylinder structure, to transport fibers by driving motors, and use tension sensors to monitor and adjust fiber tension to ensure stability of the blending , winding into yarn, the control system adjusts the status of each component according to feedback, simplifying the process of feeding barrel replacement.

Benefits of technology

It realizes rapid replacement of feed barrels, reduces manpower and time consumption, and improves the practicality and efficiency of the overall equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222313431U_ABST
    Figure CN222313431U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of blending devices, in particular to a metal fiber and common fiber blending device which comprises a workbench, fixing seats are symmetrically arranged at the top end of the workbench, rotating shafts are arranged in the fixing seats, a limiting cylinder is arranged at one end of each rotating shaft, a rotating rod is arranged in each limiting cylinder, and a feeding cylinder is arranged outside each rotating shaft. A driving motor is arranged at one end of the rotating shaft, a base is arranged on one side of the fixing seat, an electric telescopic rod is arranged at the top end of the base, a supporting frame is arranged at the output end of the electric telescopic rod, a fixing shaft is arranged in the supporting frame, a tension cylinder is arranged outside the fixing shaft, a blending roller device is arranged on one side of the base, and a twisting device is arranged on one side of the blending roller device. The winding device is arranged on one side of the twisting device, and by means of the structure of the rotating shaft, the rotating rod, the feeding barrel, the limiting barrel, the electric telescopic rod and the tension barrel, the problems that the replacement process of a traditional feeding barrel is usually tedious, a plurality of components need to be disassembled, and a large amount of time and manpower are consumed are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of blending devices, in particular to a blending device for metal fibers and common fibers. Background Art

[0002] The metal fiber and ordinary fiber blending device is a special equipment specially used for blending metal fibers and ordinary fibers. The blending device usually includes multiple components such as a feeding system, a blending system, a twisting system and a winding system. The feeding system conveys the metal fiber and the ordinary fiber to the blending system respectively through a feeding cylinder. The blending system adopts rollers, combing and other mechanisms to evenly mix the two fibers to ensure the quality and uniformity of the blended fiber bundles. The twisting system twists the blended fiber bundles to enhance their structural stability and mechanical properties. Finally, the winding system winds the twisted fiber bundles into yarns of a certain shape and specification for subsequent textile processing.

[0003] In traditional blending devices, the process of replacing the feed barrel is usually cumbersome, requiring the disassembly of multiple parts, consuming a lot of time and manpower.

[0004] Therefore, it is particularly important to design a metal fiber and ordinary fiber blending device to change the above technical defects and improve the overall practicality. Utility Model Content

[0005] The purpose of the utility model is to provide a device for blending metal fibers and common fibers to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A device for blending metal fibers and ordinary fibers comprises a workbench, a fixed seat is symmetrically provided at the top of the workbench, a rotating shaft is provided inside the fixed seat, a limiting cylinder is provided at one end of the rotating shaft, a rotating rod is provided inside the limiting cylinder, a feeding cylinder is provided outside the rotating shaft, a driving motor is provided at one end of the rotating shaft, fibers are provided outside the feeding cylinder, a base is provided at one side of the fixed seat, an electric telescopic rod is provided at the top of the base, a supporting frame is provided at the output end of the electric telescopic rod, a fixed shaft is provided inside the supporting frame, a tension cylinder is provided outside the fixed shaft, a blending roller device is provided at one side of the base, a twisting device is provided at one side of the blending roller device, and a winding device is provided at one side of the twisting device.

[0008] As a preferred solution of the utility model, tension sensors are respectively provided at both ends of the fiber for detecting the tension generated by the fiber.

[0009] As a preferred solution of the utility model, a groove is provided at one end of the limit cylinder close to the rotating rod, a thread is provided on the outside of the rotating rod, a threaded column is provided at one end of the limit cylinder close to the rotating shaft, and the limit cylinder is connected to the rotating rod and the rotating shaft by bolts.

[0010] As a preferred solution of the utility model, the limiting cylinder and the external part of the rotating shaft are fixedly connected with a positioning ring for limiting the position of the feeding cylinder to prevent displacement, and one end of the rotating rod is connected to the fixed seat through a bearing seat.

[0011] As a preferred solution of the utility model, a groove is provided on the outside of the tension cylinder to limit the fiber and prevent it from shifting.

[0012] As a preferred solution of the utility model, the support frame is U-shaped, and the output end of the electric telescopic rod is fixedly connected to the support frame.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] In the utility model, a metal fiber and ordinary fiber blending device is set up, and the structure of a rotating shaft, a rotating rod, a feeding cylinder, a limiting cylinder, an electric telescopic rod, and a tension cylinder is utilized. Through two feeding cylinders, the metal and ordinary fibers are driven by a driving motor to be conveyed, and a tension sensor monitors the fiber tension in real time. After the tension of the fiber is stabilized by the tension cylinder adjusted by the electric telescopic rod, the fiber enters the blending roller device for blending, and the blended fiber bundle is twisted by a twisting device to enhance the structural stability, and then is wound into yarn by a winding device. During the process, the control system adjusts the status of each component according to the tension feedback to ensure the blending stability and yarn quality. When the feeding cylinder needs to be replaced, the limiting cylinder is rotated to disengage from the rotating rod and the rotating shaft, and the limiting cylinder is restored after the new feeding cylinder is replaced. This solves the problem that the traditional feeding cylinder replacement process is usually cumbersome, requires the disassembly of multiple components, and consumes a lot of time and manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a planar structural diagram of the utility model as a whole;

[0016] Figure 2 This is a schematic diagram of replacing the feed barrel assembly of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the tension cylinder assembly of the utility model.

[0018] In the figure: 1. workbench; 101. fixed seat; 2. rotating shaft; 201. limiting cylinder; 202. rotating rod; 203. feeding cylinder; 204. driving motor; 3. fiber; 4. base; 401. electric telescopic rod; 402. supporting frame; 403. fixed shaft; 404. tension cylinder; 5. blending roller device; 6. twisting device; 7. winding device. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively with reference to the relevant drawings below. Several embodiments of the utility model are given. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0023] For examples, see Figure 1-3 , the utility model provides a technical solution:

[0024] A device for blending metal fiber and ordinary fiber, comprising a workbench 1, a fixed seat 101 is symmetrically arranged at the top of the workbench 1, a rotating shaft 2 is arranged inside the fixed seat 101, a limiting cylinder 201 is arranged at one end of the rotating shaft 2, a rotating rod 202 is arranged inside the limiting cylinder 201, a feeding cylinder 203 is arranged outside the rotating shaft 2, a driving motor 204 is arranged at one end of the rotating shaft 2, a fiber 3 is arranged outside the feeding cylinder 203, a base 4 is arranged at one side of the fixed seat 101, an electric telescopic rod 401 is arranged at the top of the base 4, a supporting frame 402 is arranged at the output end of the electric telescopic rod 401, a fixed shaft 403 is arranged inside the supporting frame 402, a tension cylinder 404 is arranged outside the fixed shaft 403, a blending roller device 5 is arranged at one side of the base 4, a twisting device 6 is arranged at one side of the blending roller device 5, and a winding device 7 is arranged at one side of the twisting device 6, metal and ordinary two kinds of fibers 3 are passed through the feeding cylinder 203 on the driving motor The conveying starts under the drive of the motor 204, and the tension sensor monitors the tension of the fiber 3 in real time. Then the fiber 3 passes through the tension cylinder 404 adjusted by the electric telescopic rod 401 to ensure that the tension is stable and then enters the blending roller device 5 for blending. The blended fiber bundle enters the twisting device 6 for twisting treatment to enhance its structural stability. Finally, the twisted fiber 3 bundles are wound into yarn by the winding device 7, and the winding speed and tension are adjusted according to demand during the process. During the whole process, the control system adjusts the working state of each component in real time according to the feedback of the tension sensor to ensure the stability of the blending process and the quality of the yarn. After the work is completed, the equipment is cleaned and maintained to prepare for the next round of blending. At the same time, when replacing the feeding cylinder 203, the limiting cylinder 201 is rotated to disengage it from the rotating rod 202 and the rotating shaft 2, the empty feeding cylinder 203 is removed and replaced with a new one, and then the limiting cylinder 203 is restored.

[0025] Wherein, tension sensors are respectively provided at both ends of the fiber 3 for detecting the tension generated by the fiber 3, a slot is provided at one end of the limit cylinder 201 close to the rotating rod 202, a thread is provided on the outside of the rotating rod 202, a threaded column is provided at one end of the limit cylinder 201 close to the rotating shaft 2, the limit cylinder 201 is connected to the rotating rod 202 and the rotating shaft 2 by bolts, which is convenient for replacing a new feeding cylinder, a positioning ring is fixedly connected to the outside of the limit cylinder 201 and the rotating shaft 2, which is used to limit the position of the feeding cylinder 203 to prevent displacement, one end of the rotating rod 202 is connected to the fixed seat 101 by a bearing seat, which is convenient for assisting the rotation of the feeding cylinder 203, a groove is provided on the outside of the tension cylinder 404, which is used to limit the fiber 3 to prevent it from shifting, the support frame 402 is U-shaped, and the output end of the electric telescopic rod 401 is fixedly connected to the support frame 402, which is convenient for adjusting the tension.

[0026] The working process of the utility model is as follows: when using the metal fiber and ordinary fiber blending device, firstly, the metal and ordinary fibers 3 are conveyed through two feeding cylinders 203 driven by the driving motor 204, and at the same time, the tension sensor monitors the tension of the fiber 3 in real time, and then the fiber 3 passes through the tension cylinder 404 adjusted by the electric telescopic rod 401 to ensure that the tension is stable before entering the blending roller device 5 for blending, and the blended fiber bundles enter the twisting device 6 for twisting treatment to enhance their structural stability, and finally, the twisted fiber bundles 3 are wound into yarns by the winding device 7, and in this process, according to the needs Adjust the winding speed and tension. During the whole process, the control system adjusts the working status of each component in real time according to the feedback of the tension sensor to ensure the stability of the blending process and the quality of the yarn. After the work is completed, the equipment is cleaned and maintained to prepare for the next round of blending. At the same time, when replacing the feed cylinder 203, rotate the limit cylinder 201 to disengage it from the rotating rod 202 and the rotating shaft 2, remove the empty feed cylinder 203 and replace it with a new one, and then restore the limit cylinder 203. In the present application scheme, the blending roller device 5, the twisting device 6, and the winding device 7 are existing mature technologies, so their principles are not elaborated in detail.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for blending metal fibers and ordinary fibers, comprising a workbench (1), characterized in that: A fixed seat (101) is symmetrically arranged at the top of the workbench (1), a rotating shaft (2) is arranged inside the fixed seat (101), a limiting cylinder (201) is arranged at one end of the rotating shaft (2), a rotating rod (202) is arranged inside the limiting cylinder (201), a feeding cylinder (203) is arranged outside the rotating shaft (2), a driving motor (204) is arranged at one end of the rotating shaft (2), a fiber (3) is arranged outside the feeding cylinder (203), and a bottom is arranged on one side of the fixed seat (101). A base (4) is provided with an electric telescopic rod (401) at the top of the base (4), a support frame (402) is provided at the output end of the electric telescopic rod (401), a fixed shaft (403) is provided inside the support frame (402), a tension cylinder (404) is provided outside the fixed shaft (403), a blending roller device (5) is provided on one side of the base (4), a twisting device (6) is provided on one side of the blending roller device (5), and a winding device (7) is provided on one side of the twisting device (6).

2. The device for blending metal fibers and ordinary fibers according to claim 1, characterized in that: Tension sensors are respectively provided at both ends of the fiber (3) for detecting the tension generated by the fiber (3).

3. The device for blending metal fibers and ordinary fibers according to claim 1, characterized in that: An end of the limiting cylinder (201) close to the rotating rod (202) is provided with a slot, the rotating rod (202) is provided with a thread on its exterior, an end of the limiting cylinder (201) close to the rotating shaft (2) is provided with a threaded column, and the limiting cylinder (201) is connected to the rotating rod (202) and the rotating shaft (2) via bolts.

4. The device for blending metal fibers and ordinary fibers according to claim 1, characterized in that: The limiting cylinder (201) and the rotating shaft (2) are fixedly connected to the outside with a positioning ring for limiting the position of the feeding cylinder (203) to prevent displacement. One end of the rotating rod (202) is connected to the fixed seat (101) via a bearing seat.

5. The device for blending metal fibers and ordinary fibers according to claim 1, characterized in that: The tension cylinder (404) is provided with a groove on the outside thereof, which is used to limit the position of the fiber (3) and prevent it from deflecting.

6. The device for blending metal fibers and ordinary fibers according to claim 1, characterized in that: The support frame (402) is U-shaped, and the output end of the electric telescopic rod (401) and the support frame (402) are fixedly connected.