Vehicle relay detection testboard

By integrating the flame alarm and sand storage chamber on the automotive relay detection table, the problem of overheating, spontaneous combustion and fire risks of relays during the detection process is solved, efficient fire extinguishing and data recording is achieved, and resource waste and detection risks are reduced.

CN222319087UActive Publication Date: 2025-01-07SUZHOU ERDONG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420808981.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-01-07
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing automotive relay detection tables cause unstable power supply voltage during the switching detection process, resulting in unstable working state of the relay, which may cause overheating and spontaneous combustion, and lack of fire extinguishing equipment, which increases the risk of fire.

Method used

A test bench for automotive relays is designed, including a flame alarm, an electric push rod and a sand storage chamber. When the flame alarm detects a flame, the relay is driven upward and the power is disconnected through the electric push rod, and the electric push rod drives the load. The plate rotates and leaks out sand to extinguish the flames, and combines the reciprocating pressing mechanism to realize the stable switch test and data recording of the relay.

Benefits of technology

It improves the fire extinguishing efficiency of relays during spontaneous combustion, reduces resource waste, and records test data through counters, reducing detection risks.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222319087U_ABST
    Figure CN222319087U_ABST
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Abstract

The utility model discloses a vehicle relay detection testboard, which comprises a testboard main body, a relay sample arranged in the testboard main body, a power switch connected to the relay sample through a lead, and a counter arranged on the power switch. A cover plate is clamped on the test board main body, a sandy soil storage cavity is formed in the cover plate, two bearing plates are rotationally connected into the cover plate, and a driving mechanism for driving the bearing plates to rotate is arranged on the cover plate. According to the vehicle relay detection testboard, when flames generated by spontaneous combustion of a relay sample are detected through a flame alarm, the relay sample is driven to move upwards through a second electric push rod, meanwhile, a wire is separated from the relay sample, and a first electric push rod drives a bearing plate to rotate; and therefore, the fire extinguishing efficiency during spontaneous combustion of the relay sample is improved, meanwhile, the sandy soil can be repeatedly utilized, and resource waste is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle relay detection, in particular to a vehicle relay detection test bench. Background Art

[0002] The relay in a vehicle is a wear component. As the number of times it is used increases, its performance may deteriorate or fail. By detecting the number of times the relay is switched on and off, the factory can perform data analysis and optimization on the relay. Therefore, the factory needs to place samples on a test bench for switch testing before the relay is put into mass production.

[0003] During the switch detection of the relay on the existing test bench, the power supply voltage is unstable and fluctuates greatly due to the continuous switching, which makes the working state of the relay unstable, the current unstable, and the relay overheats and spontaneously combusts. In addition, the test bench is not equipped with fire extinguishing equipment, and the fire cannot be extinguished in time, which can easily cause a fire and increase the risk of relay detection. Utility Model Content

[0004] The purpose of the utility model is to provide a vehicle relay detection test bench to solve the problem that in the process of switching detection of the relay by the existing detection bench proposed in the above background technology, due to continuous switching, the power supply voltage is unstable and fluctuates greatly, thereby making the working state of the relay unstable, making the current unstable, and then causing the relay to overheat and self-ignite. In addition, the detection bench is not equipped with fire extinguishing equipment, and the fire cannot be extinguished in time, which can easily cause a fire and increase the risk of relay detection.

[0005] To achieve the above object, the utility model provides the following technical solution: a vehicle relay detection test bench, comprising a test bench body, a relay sample arranged inside the test bench body, the relay sample being connected to a power switch via a wire, and a counter being arranged on the power switch;

[0006] A cover plate is clamped on the test bench body, a sand storage cavity is arranged inside the cover plate, two supporting plates are rotatably connected inside the cover plate, a driving mechanism for driving the supporting plates to rotate is arranged on the cover plate, a flame alarm is arranged inside the cover plate, a lifting mechanism for driving the relay sample to rise and fall is arranged inside the test bench body, and a reciprocating pressing mechanism is arranged on the power switch.

[0007] Preferably, the driving mechanism comprises an electric push rod and a connecting rod;

[0008] Two electric push rods are connected to the cover plate, each set of the electric push rods is rotatably connected to a connecting rod, and the other end of each connecting rod is rotatably connected to the bottom end of the bearing plate.

[0009] Preferably, the lifting mechanism comprises an electric push rod 2 and a storage frame;

[0010] The inside of the test bench body is connected to an electric push rod 2, and the output end of the electric push rod 2 is connected to a storage frame. The inner wall of the storage frame fits the outer wall of the relay sample, and the wires on the relay sample are slidably connected to the storage frame.

[0011] Preferably, the reciprocating pressing mechanism comprises a pressing rod, a pressing plate, a spring, a cam and a motor;

[0012] The test bench body is connected to an inverted U-plate, a pressing rod is slidably connected to the inverted U-plate, the top of the pressing rod is connected to a pressing plate, the bottom of the pressing plate is connected to a spring, the other end of the spring is connected to the inverted U-plate, the inverted U-plate is connected to a fixing block, the fixing block is connected to a motor, and a cam is sleeved on the output end of the motor.

[0013] Preferably, a slide groove is provided inside the test bench body, and the inner wall of the slide groove is in contact with the outer wall of the storage frame.

[0014] Preferably, the top opening of the storage frame is arc-shaped.

[0015] Preferably, a transparent acrylic plate is connected to the cover plate, and a plug is connected to the top entrance of the sand storage chamber.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. When the flame alarm detects the flame generated by the spontaneous combustion of the relay sample, the electric push rod 2 drives the relay sample to move up while separating the wire from the relay sample. The electric push rod 1 drives the bearing plate to rotate, so that the sand inside the sand storage chamber is discharged to extinguish the flame generated by the relay sample, thereby improving the fire extinguishing efficiency when the relay sample spontaneously combusts. At the same time, the sand can be reused to reduce resource waste;

[0018] 2. Through the reciprocating pressing mechanism, under the action of the cam and the spring, the pressing rod can move back and forth, so that the power switch can be pressed continuously, thereby powering on and off the relay sample, thereby testing the relay sample. With the help of the counter, the number of presses can be recorded, so as to compare the test data of the relay sample. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is a partial schematic diagram of the three-dimensional structure section of the test bench body of the utility model;

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the cover plate of the utility model in active state;

[0022] Figure 4 It is a three-dimensional structural schematic diagram of the relay sample, power switch, counter and storage frame of the utility model;

[0023] Figure 5 For this utility model Figure 1 A schematic diagram of the enlarged structure at point A in the middle.

[0024] In the figure: 1. test bench body; 2. relay sample; 201. power switch; 202. counter; 3. pressing rod; 301. pressure plate; 302. spring; 303. cam; 4. cover plate; 401. sand storage chamber; 402. bearing plate; 403. connecting rod; 404. storage frame; 405. slide slot; 5. flame alarm. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The utility model provides a technical solution: a vehicle relay detection test bench, comprising a test bench body 1, a relay sample 2 arranged inside the test bench body 1, a power switch 201 connected to the relay sample 2 through a wire, and a counter 202 arranged on the power switch 201;

[0027] A cover plate 4 is clamped on the test bench body 1, and a sand storage chamber 401 is arranged inside the cover plate 4. Two supporting plates 402 are rotatably connected inside the cover plate 4. A driving mechanism for driving the supporting plates 402 to rotate is arranged on the cover plate 4. A flame alarm 5 is arranged inside the cover plate 4. A lifting mechanism for driving the relay sample 2 to rise and fall is arranged inside the test bench body 1. A reciprocating pressing mechanism is arranged on the power switch 201. When the flame alarm 5 detects the flame generated by the spontaneous combustion of the relay sample 2, the relay sample 2 is driven to move upward by the second electric push rod, and the wire is separated from the relay sample 2. The first electric push rod drives the supporting plate 402 to rotate, so that the sand inside the sand storage chamber 401 is leaked to extinguish the flame generated by the relay sample 2, thereby improving the fire extinguishing efficiency when the relay sample 2 spontaneously combusts. At the same time, the sand can be reused to reduce resource waste.

[0028] The driving mechanism includes an electric push rod 1 and a connecting rod 403;

[0029] Two electric push rods are connected to the cover plate 4, and each set of electric push rods is rotatably connected to a connecting rod 403. The other end of each connecting rod 403 is rotatably connected to the bottom end of the supporting plate 402. By providing a driving mechanism, the two supporting plates 402 can be flipped over, and the sand inside the sand storage chamber 401 can be discharged in time for fire extinguishing.

[0030] The lifting mechanism includes an electric push rod 2 and a storage frame 404;

[0031] An electric push rod 2 is connected inside the test bench body 1, and the output end of the electric push rod 2 is connected to a storage frame 404. The inner wall of the storage frame 404 fits the outer wall of the relay sample 2, and the wires on the relay sample 2 are slidably connected to the storage frame 404. By providing a lifting mechanism, the self-igniting relay sample 2 can quickly come into contact with the sand, and the wires connected inside the relay sample 2 can also be separated from the relay sample 2.

[0032] The reciprocating pressing mechanism includes a pressing rod 3, a pressing plate 301, a spring 302, a cam 303 and a motor;

[0033] An inverted U-plate is connected to the test bench body 1, and a pressing rod 3 is slidably connected to the inverted U-plate. A pressing plate 301 is connected to the top of the pressing rod 3, and a spring 302 is connected to the bottom of the pressing plate 301. The other end of the spring 302 is connected to the inverted U-plate. A fixed block is connected to the inverted U-plate, and a motor is connected to the fixed block. A cam 303 is sleeved on the output end of the motor. Through the reciprocating pressing mechanism, under the action of the cam 303 and the spring 302, the pressing rod 3 can move back and forth, so that the power switch 201 can be pressed continuously, and then the relay sample 2 can be powered on and off, thereby testing the relay sample 2. With the action of the counter 202, the number of presses can be recorded.

[0034] A slide groove 405 is provided inside the test bench body 1 , and the inner wall of the slide groove 405 fits with the outer wall of the storage frame 404 . Under the action of the slide groove 405 , the movement of the storage frame 404 can be limited.

[0035] The top opening of the storage frame 404 is arranged in an arc shape, which guides the sand and reduces the sand from overflowing into the interior of the test bench body 1 .

[0036] A transparent acrylic plate is connected to the cover plate 4, so that the amount of sand inside the sand storage chamber 401 can be understood. A plug is connected to the top entrance of the sand storage chamber 401, so that workers can fill the sand into the sand storage chamber 401 easily.

[0037] Working principle: First, a worker opens the cover plate 4 and puts the relay sample 2 into the storage frame 404. Then, after plugging the wire connected to the power switch 201 into the relay sample 2, the cover plate 4 can be inserted into the test bench body 1 to form a closed space between the test bench body 1 and the cover plate 4, thereby simulating the actual use environment of the relay. Then, the motor is started to drive the cam 303 to rotate, so that the cam 303 squeezes the pressing plate 301, and the pressing rod 3 slides inside the inverted U plate, thereby causing the bottom end of the pressing rod 3 to press against the pressing plate 301. When the switch of the power switch 201 is pressed, the pressing plate 301 connected to the pressing rod 3 is quickly restored to its original position under the action of the spring 302, so that the outer wall of the cam 303 is always in contact with the top of the pressing plate 301. Under the action of the cam 303 and the spring 302, the pressing rod 3 can move back and forth, so that the power switch 201 can be pressed continuously, thereby powering on and off the relay sample 2, thereby testing the relay sample 2, and the number of presses can be recorded under the action of the counter 202;

[0038] When relay sample 2 is repeatedly switched on and off, resulting in unstable current, overheating and spontaneous combustion, relay sample 2 will automatically cut off the power, and the flame alarm 5 can detect the flame generated by the spontaneous combustion of relay sample 2, thereby starting electric push rod 2, so that the output end of electric push rod 2 drives the storage frame 404 to move upward, so that the side wall of the storage frame 404 slides on the inner wall of the slide groove 405, and the storage frame 404 moves, so that the wire connected to relay sample 2 is disconnected, and the wire is detached from the inside of relay sample 2, and the output end of electric push rod 1 drives connecting rod 403 to move, so that the supporting plate 402 rotates inside the sand storage chamber 401, so that the sand inside the sand storage chamber 401 enters the storage frame 404, thereby extinguishing the flame.

[0039] The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vehicle relay detection test bench, comprising a test bench body (1), a relay sample (2) arranged inside the test bench body (1), the relay sample (2) being connected to a power switch (201) via a wire, and a counter (202) being arranged on the power switch (201); characterized in that: The test bench body (1) is engaged with a cover plate (4), a sand storage chamber (401) is arranged inside the cover plate (4), two bearing plates (402) are rotatably connected inside the cover plate (4), a driving mechanism for driving the bearing plates (402) to rotate is arranged on the cover plate (4), a flame alarm (5) is arranged inside the cover plate (4), a lifting mechanism for driving the relay sample (2) to rise and fall is arranged inside the test bench body (1), and a reciprocating pressing mechanism is arranged on the power switch (201).

2. The vehicle relay detection test bench according to claim 1, characterized in that: The driving mechanism comprises an electric push rod and a connecting rod (403); The cover plate (4) is connected to two electric push rods, each set of the electric push rods is rotatably connected to a connecting rod (403), and the other end of each connecting rod (403) is rotatably connected to the bottom end of the bearing plate (402).

3. The vehicle relay detection test bench according to claim 1, characterized in that: The lifting mechanism comprises an electric push rod 2 and a storage frame (404); The test bench body (1) is internally connected to an electric push rod 2, the output end of the electric push rod 2 is connected to a storage frame (404), the inner wall of the storage frame (404) fits the outer wall of the relay sample (2), and the wire on the relay sample (2) is slidably connected to the storage frame (404).

4. The vehicle relay detection test bench according to claim 3, characterized in that: The reciprocating pressing mechanism comprises a pressing rod (3), a pressing plate (301), a spring (302), a cam (303) and a motor; The test bench body (1) is connected to an inverted U-plate, a pressing rod (3) is slidably connected to the inverted U-plate, the top end of the pressing rod (3) is connected to a pressing plate (301), the bottom end of the pressing plate (301) is connected to a spring (302), the other end of the spring (302) is connected to the inverted U-plate, the inverted U-plate is connected to a fixing block, the fixing block is connected to a motor, and the output end of the motor is sleeved with a cam (303).

5. The vehicle relay detection test bench according to claim 3, characterized in that: A slide groove (405) is provided inside the test bench body (1), and the inner wall of the slide groove (405) is in contact with the outer wall of the storage frame (404).

6. The vehicle relay detection test bench according to claim 3, characterized in that: The top opening of the storage frame (404) is arranged in an arc shape.

7. The vehicle relay detection test bench according to claim 1, characterized in that: A transparent acrylic plate is connected to the cover plate (4), and a plug is connected to the top entrance of the sand storage chamber (401).