Electronic transformer pin shaping mold
By designing the electronic transformer whole foot mold, including whole foot processing and grinding functions, and collection units, the problems of uneven foot cuts and inconvenient waste collection in the prior art are solved, which improves productivity and reduces costs.
Patent Information
- Application Number
- CN202420874904.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The cutouts of existing electronic transformers are uneven during the cutting of the lead-out foot, which is difficult to detect and process, and the waste is inconvenient to collect, resulting in low productivity and high cost.
An electronic transformer whole foot mold is designed, including a whole foot base, a whole foot mold, a first whole foot unit, a second whole foot unit and a detection unit. The cut is leveled through whole foot processing and grinding, and is equipped with a collection unit for Waste collection.
It realizes the smooth removal and detection of the lead-out pin of the electronic transformer, which improves productivity, reduces costs, and has good market application value.
Smart Images
Figure CN222319967U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic transformers, and more specifically, to an electronic transformer foot-forming mold. Background Art
[0002] Electronic transformer is a new type of electric energy conversion equipment. It not only has the basic functions of traditional power transformers such as voltage conversion, electrical isolation and energy transfer, but also can realize other additional functions such as power quality regulation, system flow control and reactive power compensation. In the production process of electronic transformer, a pin cutting machine is needed to cut off the redundant lead pins.
[0003] After the lead pins of the existing electronic transformer are cut, the lead pins may have uneven cuts, which makes it inconvenient to detect and process the cut portions of the lead pins. In addition, the existing lead pin cutting machine is not convenient for collecting and processing the waste after cutting, resulting in low productivity and high cost.
[0004] The existing technology has defects and needs to be improved. Utility Model Content
[0005] In order to solve the defects of the existing technology, the utility model provides an electronic transformer foot whole mold.
[0006] The utility model provides a technical document, an electronic transformer whole foot mold, including a whole foot base, a whole foot mold, a first whole foot unit, a second whole foot unit and a detection unit, the whole foot mold, the first whole foot unit, the second whole foot unit and the detection unit are all arranged on the whole foot base, the whole foot mold is arranged in the middle of the whole foot base, the first whole foot unit and the second whole foot unit are respectively arranged on both sides of the whole foot mold, and the detection unit is arranged on the rear side of the whole foot mold; an electronic transformer is arranged in the whole foot mold, the electronic transformer includes a magnetic core, the outer periphery of the magnetic core is wrapped with tape, and the side of the magnetic core is also wrapped with tape.
[0007] Preferably, the whole foot mold includes a mold base and a mold limit seat, a limit slot for installing the mold limit seat is arranged in the middle of the mold base, and a first whole foot telescopic slot and a second whole foot telescopic slot are respectively arranged on both sides of the limit slot.
[0008] Preferably, the first foot-wrap unit comprises a foot-wrap cylinder, a foot-wrap push rod, a foot-wrap protective block, a foot-wrap push block and a foot-wrap knife; the bottom end of the foot-wrap cylinder is arranged in a cylinder limiting groove on the foot-wrap base; the output end of the foot-wrap cylinder is connected to one end of the foot-wrap push rod; the other end of the foot-wrap push rod is connected to one end of the foot-wrap push block; the foot-wrap knife is installed on the other end of the foot-wrap push block; and the foot-wrap protective block is installed on the upper end of the foot-wrap push block.
[0009] Preferably, a frosting block is embedded in the middle of the top end of the whole foot pushing block, located on one side of the whole foot protection block.
[0010] Preferably, an anti-collision block is fixedly provided on a side of the top end of the whole foot knife away from the whole foot protection block, and an anti-collision pad is installed on the anti-collision block.
[0011] Preferably, the detection unit includes a detection base, a detection detector and a detection light source, the detection base is arranged on the whole foot base, the detection detector and the detection light source are both arranged on the detection base, and the detection light source is arranged above the detection detector.
[0012] Preferably, the magnetic core is wrapped with tape on the side near the pins, and the tape on the periphery and side of the magnetic core is provided with one or more layers, and the thickness of the tape on the periphery and side of the magnetic core is set to 0.015 mm.
[0013] Preferably, a collecting unit is further provided on the whole foot base, and the collecting unit comprises a collecting box, one end of the collecting box is in contact with the outer side surface of the whole foot mold, and a handle is provided in the middle of the other end of the collecting box.
[0014] Preferably, a plurality of collectable collection areas are provided in the collection box, and the plurality of collection areas are separated by collection baffles.
[0015] Compared with the beneficial effects of the prior art, the utility model is provided with a whole foot mold, a first whole foot unit, a second whole foot unit and a detection unit, which can achieve a smooth lead-out foot cut when cutting the electronic transformer, and can also be polished and inspected, and the waste after cutting can be collected at the same time, with high productivity, low cost and good market application value. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the whole foot mold of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the first whole foot unit of the utility model;
[0019] Figure 4 It is a schematic diagram of the local structure of the magnetic core of the electronic transformer of the utility model.
[0020] Markings: whole foot base 1, whole foot mold 2, first whole foot unit 3, second whole foot unit 4, detection unit 5, mold base 21, mold limit seat 22, limit slot 23, first whole foot telescopic slot 24, second whole foot telescopic slot 25, positioning block 26, whole foot cylinder 31, whole foot push rod 32, whole foot protection block 33, whole foot push block 34, whole foot knife 35, frosting block 36, magnetic core 10, tape 20. DETAILED DESCRIPTION
[0021] It should be noted that the above-mentioned technical features are further combined with each other to form various embodiments not listed above, which are all deemed to be within the scope of the present utility model specification; and, for ordinary technicians in this field, they can be improved or transformed according to the above description, and all these improvements and transformations should fall within the scope of protection of the claims attached to the present utility model.
[0022] In order to facilitate the understanding of the present invention, the present invention is described in more detail below in conjunction with the accompanying drawings and specific embodiments. The accompanying drawings provide preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this specification are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used in this specification have the same meanings as those commonly understood by technicians in the technical field of the utility model. The terms used in this specification are only for the purpose of describing specific embodiments and are not used to limit the utility model.
[0025] The utility model is described in detail below in conjunction with the accompanying drawings.
[0026] like Figure 1-Figure 4An embodiment shown: an electronic transformer whole foot mold, comprising a whole foot base 1, a whole foot mold 2, a first whole foot unit 3, a second whole foot unit 4 and a detection unit 5, wherein the whole foot mold 2, the first whole foot unit 3, the second whole foot unit 4 and the detection unit 5 are all arranged on the whole foot base 1, the whole foot mold 2 is arranged in the upper middle part of the whole foot base 1, the first whole foot unit 3 and the second whole foot unit 4 are respectively arranged on both sides of the whole foot mold 2, and the detection unit 5 is arranged on the rear side of the whole foot mold 2; an electronic transformer is arranged in the whole foot mold 2, and the electronic transformer includes a magnetic core 10, the outer periphery of the magnetic core 10 is wrapped with tape 20, and the side of the magnetic core 10 is also wrapped with tape 20.
[0027] It should be noted that the whole foot mold 2 fixes the electronic transformer, and then the first whole foot unit 3 and the second whole foot unit 4 perform whole foot processing on the fixed electronic transformer. After the processing is completed, it is tested by the detection unit 5 to see if it is qualified. The qualified ones are collected and entered into the next process, and the unqualified ones are discarded.
[0028] like Figure 2 As shown: the whole foot mold 2 includes a mold base 21 and a mold limit seat 22, a limit slot 23 for installing the mold limit seat 22 is set in the middle of the mold base 21, and a first whole foot telescopic slot 24 and a second whole foot telescopic slot 25 are respectively set on both sides of the limit slot 23.
[0029] It should be noted that the mold limit seat 22 is used to limit and fix the electronic transformer, waiting for the whole foot units on both sides to perform whole foot processing, and the first whole foot expansion slot 24 and the second whole foot expansion slot 25 are used to assist the whole foot units on both sides to expand and contract to perform whole foot processing on the electronic transformer;
[0030] Furthermore, a raised positioning block 26 is provided in the first and second foot expansion and contraction slots 24 and 25. The positioning block 26 is adjusted by a limiting slide slot or a spacing bolt. Its function is to place the foot adjustment unit so that the foot of the electronic transformer can be adjusted accurately when adjusting the foot, so that the foot of the electronic transformer can be adjusted neatly.
[0031] like Figure 3 As shown: the first foot-wrap unit 3 includes a foot-wrap cylinder 31, a foot-wrap push rod 32, a foot-wrap protective block 33, a foot-wrap push block 34 and a foot-wrap knife 35. The bottom end of the foot-wrap cylinder 31 is arranged in the cylinder limit groove on the foot-wrap base 1, the output end of the foot-wrap cylinder 31 is connected to one end of the foot-wrap push rod 32, the other end of the foot-wrap push rod 32 is connected to one end of the foot-wrap push block 34, the foot-wrap knife 35 is installed on the other end of the foot-wrap push block 34, and the foot-wrap protective block 33 is installed on the upper end of the foot-wrap push block 34.
[0032] It should be noted that the whole foot cylinder 31 drives the whole foot push rod 32 to perform telescopic movement. While the whole foot push rod 32 is telescopically moving, it drives the whole foot push block 34 to telescopically slide in the whole foot telescopic groove. While the whole foot push block 34 is telescopically sliding, it drives the whole foot knife 35 to cut the electronic transformer in the mold limit seat 22 for the whole foot.
[0033] Furthermore, the whole foot protection block 33 is used to shake or shift the whole foot pushing block 34 when the whole foot is extended and retracted in the whole foot extension groove.
[0034] Preferably, a frosting block 36 is embedded in the middle of the top of the whole foot pushing block 34 and located on one side of the whole foot protection block 33 .
[0035] It should be noted that the sanding block 36 is used to grind the cut made by the trimming knife 35 to make the cut smooth;
[0036] Furthermore, the whole foot protection block 33 can also prevent the sanding block 36 from over-expanding and breaking the cut lead-out foot during the sanding process.
[0037] Preferably, an anti-collision block is fixedly provided on one side of the top end of the whole foot knife 35 away from the whole foot protection block 33, and an anti-collision pad is installed on the anti-collision block.
[0038] It should be noted that the anti-collision pad is used to prevent the trimming knife 35 from colliding when trimming the electronic transformer, thereby causing damage to the electronic transformer.
[0039] Preferably, the detection unit 5 includes a detection base, a detection detector and a detection light source, the detection base is arranged on the whole foot base 1, the detection detector and the detection light source are both arranged on the detection base, and the detection light source is arranged above the detection detector.
[0040] It should be noted that after being irradiated by the detection light source, the detection detector can better detect whether the product after the whole foot is qualified;
[0041] Furthermore, a slide groove is provided at the bottom of the detection base for the detection unit 5 to slide horizontally, and the detection unit 5 can perform sliding detection on the whole foot base 1.
[0042] Preferably, the magnetic core 10 is wrapped with tape 20 on the side near the pins, and the tape 20 on the periphery and side of the magnetic core 10 is provided with one or more layers, and the thickness of the tape 20 on the periphery and side of the magnetic core 10 is set to 0.015 mm.
[0043] It should be noted that the wrapping tape 20 can effectively isolate the transformer pins, thereby increasing the creepage distance between the transformer core 10 and the pins, thereby improving the safety performance of the transformer.
[0044] Preferably, a collecting unit is further provided on the whole foot base 1, and the collecting unit includes a collecting box, one end of the collecting box is in contact with the outer side surface of the whole foot mold 2, and a handle is provided in the middle of the other end of the collecting box.
[0045] It should be noted that the collection box is used to collect waste or finished products, and the handle can be easily taken.
[0046] Preferably, a plurality of collectable collection areas are provided in the collection box, and the plurality of collection areas are separated by collection baffles.
[0047] It should be noted that the collecting baffle is detachable.
[0048] It should be noted that the above-mentioned technical features are further combined with each other to form various embodiments not listed above, which are all deemed to be within the scope of the present utility model specification; and, for ordinary technicians in this field, they can be improved or transformed according to the above description, and all these improvements and transformations should fall within the scope of protection of the claims attached to the present utility model.
Claims
1. An electronic transformer foot mold, characterized in that: It includes a whole foot base, a whole foot mold, a first whole foot unit, a second whole foot unit and a detection unit. The whole foot mold, the first whole foot unit, the second whole foot unit and the detection unit are all arranged on the whole foot base. The whole foot mold is arranged in the middle of the whole foot base. The first whole foot unit and the second whole foot unit are respectively arranged on both sides of the whole foot mold, and the detection unit is arranged on the rear side of the whole foot mold. An electronic transformer is arranged in the whole foot mold, and the electronic transformer includes a magnetic core. The outer periphery of the magnetic core is wrapped with tape, and the side of the magnetic core is also wrapped with tape.
2. The electronic transformer foot mold according to claim 1, characterized in that: The whole foot mold includes a mold base and a mold limit seat. A limit slot for installing the mold limit seat is arranged in the middle of the mold base, and a first whole foot telescopic slot and a second whole foot telescopic slot are arranged on both sides of the limit slot.
3. The electronic transformer foot mold according to claim 1, characterized in that: The first foot-wrap unit includes a foot-wrap cylinder, a foot-wrap push rod, a foot-wrap protective block, a foot-wrap push block and a foot-wrap knife. The bottom end of the foot-wrap cylinder is arranged in a cylinder limit groove on the foot-wrap base, the output end of the foot-wrap cylinder is connected to one end of the foot-wrap push rod, the other end of the foot-wrap push rod is connected to one end of the foot-wrap push block, the foot-wrap knife is installed on the other end of the foot-wrap push block, and the foot-wrap protective block is installed on the upper end of the foot-wrap push block.
4. The electronic transformer foot mold according to claim 3, characterized in that: A grinding block is embedded in the middle of the top end of the whole foot pushing block and located on one side of the whole foot protecting block.
5. The electronic transformer foot mold according to claim 4, characterized in that: An anti-collision block is fixedly arranged on one side of the top end of the whole foot knife away from the whole foot protection block, and an anti-collision pad is installed on the anti-collision block.
6. The electronic transformer foot mold according to claim 1, characterized in that: The detection unit comprises a detection base, a detection detector and a detection light source. The detection base is arranged on the whole foot base. The detection detector and the detection light source are both arranged on the detection base. The detection light source is arranged above the detection detector.
7. The electronic transformer foot mold according to claim 1, characterized in that: The magnetic core is wrapped with adhesive tape on the side near the pins, and the adhesive tape on the periphery and side of the magnetic core is provided with one or more layers, and the thickness of the adhesive tape on the periphery and side of the magnetic core is set to 0.015 mm.
8. The electronic transformer foot mold according to claim 1, characterized in that: A collecting unit is also provided on the whole foot base, and the collecting unit includes a collecting box, one end of the collecting box is in contact with the outer side surface of the whole foot mold, and a handle is provided in the middle of the other end of the collecting box.
9. The electronic transformer foot mold according to claim 8, characterized in that: A plurality of collectable collection areas are arranged in the collection box, and the plurality of collection areas are separated by collection baffles.