Impact removing device for dead head of casting part
By using column rods and cross-slats in the casting explosion impact removal device to disperse the reaction force, and installing a guard plate at the movable end of the hydraulic cylinder, the insufficient strength and zero strength of the connecting part of the hydraulic cylinder and the impact block in the prior art are solved. The problem of high replacement cost of components improves structural stability and reduces replacement cost.
Patent Information
- Application Number
- CN202421032132.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-13
AI Technical Summary
In the existing casting parts surge impact removal device, the hydraulic cylinder movable end and the impact block connection part are subjected to an unbalanced reaction force, resulting in high strength requirements and high replacement costs for parts.
By installing column rods and cross-slats at the movable end of the hydraulic cylinder, the reaction force of the impact block is dispersed onto the column rods by using positioning screws and limiting screws, and a guard plate is installed in the step groove to realize the rise of the impact block and casting parts. Direct contact for easy replacement of guard panels.
The strength requirements of the connecting parts between the impact block and the column rod are reduced, structural stability is improved, and the replacement cost of parts is reduced through the replacement of the guard plate.
Smart Images

Figure CN222326694U_ABST
Abstract
Description
Technical Field
[0001] The utility model discloses a casting riser impact removal device, which belongs to the field of casting processing. Background Art
[0002] After the casting is cast, a riser will be formed on its surface. The riser needs to be removed by impact. An impact block is installed at the movable end of the hydraulic cylinder. When the movable end of the hydraulic cylinder is extended, the impact block is driven to move so that the impact block squeezes the riser of the casting to achieve the purpose of removing the riser of the casting by impact. The movable end of the hydraulic cylinder is generally connected and fixed to the impact block by multiple screws. When the impact block squeezes the riser of the casting, the reaction force received by the impact block close to the surface of the casting is greater than the reaction force received by the impact block away from the surface of the casting, that is, the two sides of the connection between the hydraulic cylinder and the stamping block are subjected to unbalanced reaction forces, and the strength requirements of the connection between the movable end of the hydraulic cylinder and the impact block are relatively high. Utility Model Content
[0003] In view of the shortcomings of the prior art, the utility model aims to provide a casting riser impact removal device to solve the problems raised in the above background technology. The utility model disperses the reaction force on the connection part between the movable end of the hydraulic cylinder and the punch rod.
[0004] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: a casting riser impact removal device, including a hydraulic cylinder, a column rod connected and fixed to the movable end of the hydraulic cylinder, a positioning piece for limiting the position of the hydraulic cylinder is installed on the hydraulic cylinder, a detachable impact block is installed on the end of the column rod away from the hydraulic cylinder, a detachable cross plate is installed on the upper surface of the impact block, the cross plate is arranged on the upper side of the column rod and the cross plate is arranged parallel to the column rod, a plurality of vertically arranged screw holes are equidistantly provided on the upper surface of the cross plate rod, a limiting screw is connected to the inner thread of the screw hole, a plurality of limiting holes aligned with the screw holes are equidistantly provided on the outer surface of the column rod, and the lower end of the limiting screw extends into the limiting hole.
[0005] Furthermore, an insert plate is connected and fixed to one end of the transverse strip close to the impact block, the middle position of the upper surface of the impact block is recessed downward to form a rectangular groove, the insert plate is inserted in the rectangular groove, and the insert plate is connected and fixed to the impact head by a positioning screw.
[0006] Furthermore, two threaded holes are provided at the upper position of one side of the impact block facing the column rod, the threaded holes are communicated with the rectangular groove, and the positioning screws are threadedly connected in the threaded holes.
[0007] Furthermore, the plug plate and the transverse strip are an integrally formed structure, and the plug plate and the transverse strip are arranged perpendicular to each other.
[0008] Furthermore, a step groove is provided at the lower position of one side of the impact block facing away from the column rod, and a guard plate is provided in the step groove, and the thickness of the guard plate is the same as the depth of the step groove; two through holes are provided at the lower position of one side of the impact block facing the column rod, and the through holes are communicated with the step groove; two threaded blind holes aligned with the through holes are provided on one side of the guard plate, and connecting screws are inserted in the through holes, and one end of the connecting screw is threadedly connected in the threaded blind hole.
[0009] Further, the positioning member includes a lower semicircular sleeve, the hydraulic cylinder is provided with a lower semicircular sleeve, the upper side of the lower semicircular sleeve is provided with an upper semicircular sleeve, the upper semicircular sleeve is provided on the hydraulic cylinder, the two ends of the upper semicircular sleeve are respectively connected and fixed to the two ends of the lower semicircular sleeve by bolts, a vertical plate is connected and fixed to the lower position of the outer surface of the lower semicircular sleeve, the lower end of the vertical plate is connected and fixed to a bottom plate, and the upper surface of the bottom plate is provided with two fixing holes symmetrically arranged about the vertical plate.
[0010] Beneficial effects of the utility model:
[0011] 1. Use the positioning screws to install the plug plate in the rectangular groove to complete the assembly of the cross-slat and the impact block. Connect the limit screws through the screw holes on the cross-slat so that the lower end of the limit screws extends into the limit holes on the column. At this time, the reaction force received by the impact block acts on the column through the cross-slat and the limit screws, so that the reaction force received by the connection between the impact block and the column is dispersed on the column, reducing the strength requirements for the connection between the impact block and the column and improving the stability of the structure.
[0012] 2. Install a guard plate in the stepped groove. When the hydraulic cylinder drives the impact block to contact the riser of the casting, the guard plate directly contacts the riser of the casting. When the guard plate is worn, the connecting screws can be removed to replace the guard plate without replacing the entire impact block, thereby reducing the cost of parts replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0014] Figure 1 This is a schematic diagram of the structure of the casting riser impact removal device of the utility model;
[0015] Figure 2 It is a schematic diagram of the assembly of the column rod, the horizontal plate and the impact block in the casting riser impact removal device of the utility model;
[0016] Figure 3 It is a schematic diagram of the assembly of the insert plate and the horizontal plate strip in the casting riser impact removal device of the utility model;
[0017] Figure 4It is a three-dimensional diagram of the impact block in the casting riser impact removal device of the utility model;
[0018] Figure 5 It is a three-dimensional diagram of the guard plate in the casting riser impact removal device of the utility model;
[0019] Figure 6 It is a three-dimensional diagram of the upper semicircular sleeve in the casting riser impact removal device of the utility model;
[0020] Figure 7 It is a schematic diagram of the assembly of the bottom plate, the vertical plate and the lower semicircular sleeve in the casting riser impact removal device of the utility model;
[0021] In the figure: 1-hydraulic cylinder, 2-upper semicircular sleeve, 3-horizontal plate, 4-positioning screw, 5-impact block, 6-guard plate, 7-column, 8-bottom plate, 9-vertical plate, 10-screw hole, 11-limiting hole, 12-positioning screw, 13-connecting screw, 14-insert plate, 15-threaded hole, 16-rectangular groove, 17-step groove, 18-through hole, 19-threaded blind hole, 20-lower semicircular sleeve. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] See also Figure 1 , Figure 6 and Figure 7 The utility model provides a technical solution: a casting riser impact removal device, comprising a hydraulic cylinder 1, a lower semicircular sleeve 20 is sleeved on the hydraulic cylinder 1, an upper semicircular sleeve 2 is arranged on the upper side of the lower semicircular sleeve 20, the upper semicircular sleeve 2 is sleeved on the hydraulic cylinder 1, the two ends of the upper semicircular sleeve 2 are respectively connected and fixed to the two ends of the lower semicircular sleeve 20 by bolts, a vertical plate 9 is connected and fixed to the lower position of the outer surface of the lower semicircular sleeve 20, a bottom plate 8 is connected and fixed to the lower end of the vertical plate 9, and two fixing holes symmetrically arranged about the vertical plate 9 are provided on the upper surface of the bottom plate 8. After the structure formed by the upper semicircular sleeve 2 and the lower semicircular sleeve 20 is installed on the hydraulic cylinder 1, the bottom plate 8 is installed at the desired position by screws, thereby realizing the restriction of the position of the hydraulic cylinder 1.
[0024] See also Figure 1-Figure 4The movable end of the hydraulic cylinder 1 is connected and fixed with a column rod 7, and a detachable impact block 5 is installed at the end of the column rod 7 away from the hydraulic cylinder 1. By installing the column rod 7 between the movable end of the hydraulic cylinder 1 and the impact block 5, when the hydraulic cylinder 1 is in a fully retracted state, a certain distance is maintained between the impact block 5 and the hydraulic cylinder 1. A detachable transverse slat 3 is installed on the upper surface of the impact block 5, wherein the end of the transverse slat 3 close to the impact block 5 is connected and fixed with a plug plate 14, and the plug plate 14 and the transverse slat 3 are an integrally formed structure, and the plug plate 14 is The transverse strips 3 are arranged perpendicular to each other, the middle position of the upper surface of the impact block 5 is recessed downward to form a rectangular groove 16, the insert plate 14 is inserted in the rectangular groove 16, and two threaded holes 15 are provided in the upper position of the side of the impact block 5 facing the column 7, the threaded holes 15 are communicated with the rectangular groove 16, and the positioning screws 12 are threadedly connected in the threaded holes 15. After the insert plate 14 is inserted into the rectangular groove 16, the positioning screws 12 are tightened to confine the insert plate 14 in the rectangular groove 16, thereby completing the assembly of the transverse strip 3 and the impact block 5.
[0025] See also Figure 1-Figure 4 The horizontal strip 3 is arranged on the upper side of the column 7 and the horizontal strip 3 is arranged parallel to the column 7. A plurality of vertically arranged screw holes 10 are equidistantly provided on the upper surface of the horizontal strip 3. The screw holes 10 are threadedly connected with the limit screws 4. A plurality of limit holes 11 aligned with the screw holes 10 are equidistantly provided on the outer surface of the column 7. The lower end of the limit screw 4 extends into the limit hole 11. The insert plate 14 is installed in the rectangular groove 16 by using the positioning screw 12 to complete the assembly of the horizontal strip 3 and the impact block 5. The screw holes 1 on the horizontal strip 3 are connected to the limit screws 4. 0 The inner thread is connected to the limit screw 4, so that the lower end of the limit screw 4 extends into the limit hole 11 on the column 7. At this time, the reaction force received by the impact block 5 acts on the column 7 through the cross plate 3 and the limit screw 4, so that the reaction force received by the impact block 5 and the column 7 is dispersed on the column 7, avoiding that the reaction force received by the impact block 5 is completely applied to the connection between the column 7 and the impact block 5, reducing the strength requirement of the connection between the impact block 5 and the column 7, and improving the stability of the structure.
[0026] See also Figure 1-Figure 5 A step groove 17 is provided at the lower part of the side of the impact block 5 facing away from the column 7, and a guard plate 6 is provided in the step groove 17. The thickness of the guard plate 6 is the same as the depth of the step groove 17. Two through holes 18 are provided at the lower part of the side of the impact block 5 facing the column 7. The through holes 18 are communicated with the step groove 17. Two threaded blind holes 19 aligned with the through holes 18 are provided on one side of the guard plate 6. A connecting screw 13 is inserted in the through hole 18. One end of the connecting screw 13 is threadedly connected in the threaded blind hole 19. The guard plate 6 is installed in the step groove 17. When the hydraulic cylinder 1 drives the impact block 5 to contact the riser of the casting, the guard plate 6 directly contacts the riser of the casting. When the guard plate 6 is worn, the guard plate 6 can be replaced after removing the connecting screw 13, without replacing the entire impact block 5, thereby reducing the cost of replacing parts.
[0027] Although this specification is described according to implementation modes, not every implementation mode includes only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A casting riser impact removal device, comprising a hydraulic cylinder (1), characterized in that: The movable end of the hydraulic cylinder (1) is connected and fixed with a column rod (7), and a positioning member for limiting the position of the hydraulic cylinder (1) is installed on the hydraulic cylinder (1). A detachable impact block (5) is installed on the end of the column rod (7) away from the hydraulic cylinder (1), and a detachable cross-slat (3) is installed on the upper surface of the impact block (5). The cross-slat (3) is arranged on the upper side of the column rod (7) and the cross-slat (3) is arranged parallel to the column rod (7). The upper surface of the cross-slat (3) is equidistantly provided with a plurality of vertically arranged screw holes (10), and the inner thread of the screw hole (10) is connected to a limit screw (4). The outer surface of the column rod (7) is equidistantly provided with a plurality of limit holes (11) aligned with the screw holes (10), and the lower end of the limit screw (4) extends into the limit hole (11).
2. The casting riser impact removal device according to claim 1, characterized in that: An insert plate (14) is connected and fixed to one end of the transverse strip (3) close to the impact block (5); the middle portion of the upper surface of the impact block (5) is recessed downward to form a rectangular groove (16); the insert plate (14) is inserted into the rectangular groove (16); and the insert plate (14) is connected and fixed to the impact head via a positioning screw (12).
3. The casting riser impact removal device according to claim 2, characterized in that: Two threaded holes (15) are provided at the upper position of a surface of the impact block (5) facing the column rod (7), the threaded holes (15) are communicated with the rectangular groove (16), and the positioning screws (12) are threadedly connected in the threaded holes (15).
4. The casting riser impact removal device according to claim 2, characterized in that: The inserting plate (14) and the transverse strip (3) are an integrally formed structure, and the inserting plate (14) and the transverse strip (3) are arranged perpendicular to each other.
5. The casting riser impact removal device according to claim 1, characterized in that: A step groove (17) is provided at the lower part of the side of the impact block (5) facing away from the column (7), and a guard plate (6) is provided in the step groove (17). The thickness of the guard plate (6) is the same as the depth of the step groove (17). Two through holes (18) are provided at the lower part of the side of the impact block (5) facing the column (7). The through holes (18) are communicated with the step groove (17). Two threaded blind holes (19) aligned with the through holes (18) are provided on one side of the guard plate (6). A connecting screw (13) is inserted in the through hole (18), and one end of the connecting screw (13) is threadedly connected in the threaded blind hole (19).
6. The casting riser impact removal device according to claim 1, characterized in that: The positioning member comprises a lower semicircular sleeve (20), the lower semicircular sleeve (20) is sleeved on the hydraulic cylinder (1), an upper semicircular sleeve (2) is provided on the upper side of the lower semicircular sleeve (20), the upper semicircular sleeve (2) is sleeved on the hydraulic cylinder (1), two ends of the upper semicircular sleeve (2) are respectively connected and fixed to two ends of the lower semicircular sleeve (20) by bolts, a vertical plate (9) is connected and fixed to the lower part of the outer surface of the lower semicircular sleeve (20), the lower end of the vertical plate (9) is connected and fixed to the bottom plate (8), and the upper surface of the bottom plate (8) is provided with two fixing holes arranged symmetrically with respect to the vertical plate (9).