Overhead track charging equipment
By setting sliding contact wires and driving components on the guide rails, the charging box is driven to slide, and combined with the charging cable bending mechanism and the synchronous pulley system, the problem of charging facilities occupying a large space and being unable to move is solved, and the efficient utilization of charging resources is achieved. Improvement of charging efficiency.
Patent Information
- Application Number
- CN202421300674.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-06-07
AI Technical Summary
The existing charging facilities occupy a large space and cannot be moved, resulting in low efficiency in charging resource utilization and cannot meet the shortage of charging resources caused by the rapid development of electric vehicles.
An overhead track charging device was designed. By setting sliding contact lines and driving components on the guide rails, the charging box is driven to slide on the guide rails, and the movement and position adjustment of the charging box are realized. Combined with the charging cable bending mechanism and the synchronous pulley system, the charging cable is bending mechanism and the synchronous pulley system are realized. Orderly winding and unwinding of charging cables.
It realizes efficient utilization of charging resources, the charging box can be quickly moved to the appropriate location for charging, and the charging cable is managed in an orderly manner, improving charging efficiency and convenience.
Smart Images

Figure CN222329482U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of charging equipment, and in particular to an overhead track charging equipment. Background Art
[0002] At present, electric vehicles are developing very rapidly, and their number is increasing. The corresponding charging facilities are also constantly being improved. Generally, there are charging piles in parking lots. Each charging pile can only charge one electric car. Charging resources are relatively scarce, and the charging piles occupy a large space and cannot be moved, which also leads to low utilization efficiency of charging resources. On this basis, and in order to meet the diversified development of the market, an overhead rail charging device is proposed. Utility Model Content
[0003] 1. Technical problems to be solved by the utility model:
[0004] The utility model provides an overhead track charging device to solve the technical problems existing in the above-mentioned background technology.
[0005] 2. Technical solution:
[0006] In order to achieve the above purpose, the technical solution of the utility model is:
[0007] An overhead rail charging device comprises a guide rail, wherein a busbar is arranged inside the guide rail;
[0008] A charging box, wherein a frame is provided inside, a driving assembly is provided on the top surface of the frame, the driving assembly comprises a driving suspension beam hinged to the top surface of one end of the frame and arranged at both ends of the guide rail, a servo motor is provided on one side of the driving suspension beam, a driving wheel abutting against the guide rail is provided at the output end of the servo motor, a driven wheel corresponding to the driving wheel is provided on the other side of the driving suspension beam, and the driven wheel abuts against the other side wall of the guide rail;
[0009] Wherein, a charging module is provided in the charging box, and the charging module is slidably arranged on the guide rail through a conductor.
[0010] A further improvement is that the driving assembly further comprises a passive suspension beam arranged on the top surface of the other end of the frame and arranged at both ends of the guide rail, and both ends of the passive suspension beam are provided with driven wheels that abut against the side walls of the guide rail.
[0011] A further improvement is that: the charging box also includes a charging cable bending mechanism, and the charging cable bending mechanism includes a charging gun, the end of which is arranged on the bottom plate of the bottom surface of the frame;
[0012] Charging cable, connected to the input end of the charging gun;
[0013] The cable reel is arranged in two sets of wall panels arranged perpendicularly to the two ends of the frame, and the charging cables are wound and stored in an orderly manner on the cable reel;
[0014] The conductive slip ring, the bearing is housed inside the cable drum, and the starting end of the charging cable extends into the cable drum and is electrically connected to the conductive slip ring;
[0015] Among them, one group of the wall panels is provided with a driving component 2 for storing or unwinding the charging cable, and the driving component 2 is transmission-connected to the cable reel, and two groups of wall panels are provided with guide components for limiting the charging cable, and the driving component 2 is transmission-connected to the guide component.
[0016] A further improvement is that: the second drive assembly includes a second servo motor, which is arranged on one side of the wall panel;
[0017] The synchronous pulley 1 is connected to the output end of the servo motor 2, is arranged on the outside of the wall panel, and is connected to the large pulley through the synchronous belt 1, and the inner side of the large pulley is connected to the cable drum.
[0018] A further improvement is that a synchronous pulley 2 is provided on the outer side of the large pulley, the synchronous pulley 2 is connected to the synchronous pulley 3 through the synchronous belt 2 transmission, the synchronous pulley 3 is connected to the guide assembly, the guide assembly includes a lead screw arranged on the inner side of the synchronous pulley 3, and the lead screw is provided with a cable guide wheel for limiting the charging cable.
[0019] A further improvement is that a plurality of limit rods are arranged around the cable drum and between two groups of wall panels, and a plurality of flow beads are arranged on each group of limit rods.
[0020] A further improvement is that a reducer is provided at the second output end of the servo motor, and the output end of the reducer is connected to the first synchronous pulley.
[0021] A further improvement is that a tensioning wheel for adjusting the synchronous belt is provided on the wall panel at the same side as the synchronous belt pulley.
[0022] A further improvement is that during the driving process of the servo motor, the cable drum rotates one circle and the lead screw rotates one process.
[0023] 3. Beneficial effects:
[0024] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
[0025] The utility model fixes the guide rail, drives the driving wheel to cooperate with the driven wheel to move through the driving component, thereby driving the charging box to slide on the guide rail, and moves the charging box to a suitable position to charge the electric vehicle, which is convenient and fast and fully utilizes the charging resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the charging box of the utility model in an open state;
[0028] Figure 3 This is a schematic diagram of the other side structure of the charging box of the utility model in an open state;
[0029] Figure 4 This is a schematic diagram of the structure of the charging cable bending mechanism of the utility model;
[0030] Figure 5 This is another side structural diagram of the charging cable bending mechanism of the present invention.
[0031] Reference numerals:
[0032] 1-guide rail; 2-busbar; 3-charging box; 4-frame; 5-drive assembly; 51-drive suspension beam; 52-servo motor; 53-drive wheel; 54-driven wheel; 55-passive suspension beam; 6-charging module; 7-charging cable bending mechanism; 71-charging gun; 72-bottom plate; 73-charging cable; 74-cable reel; 75-wall panel; 76-conductive slip ring; 77-drive assembly II; 771-servo motor II; 772-synchronous pulley I; 773-synchronous belt I; 774-large gear; 775-synchronous pulley II; 776-synchronous belt II; 777-synchronous pulley III; 78-guide assembly; 781-lead screw; 782-cable guide wheel; 8-limit rod; 9-fluent bead; 10-tensioning wheel. DETAILED DESCRIPTION
[0033] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0034] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] It should be noted that the structures not introduced in the present invention do not involve the design points and improvement directions of the present invention, and all adopt the existing technology. At the same time, the content of the above background technology belongs to the technical cognition scope of the utility model inventor. Since the technical content in this field is vast and too complicated, the above content of this application does not necessarily constitute the prior art.
[0036] Reference Figure 1-5 This embodiment provides an overhead rail charging device, including
[0037] A guide rail 1, inside of which a busbar 2 is provided;
[0038] A charging box 3 is provided with a frame 4 inside, and a driving assembly 5 is provided on the top surface of the frame 4. The driving assembly 5 includes a driving suspension beam 51 hinged to the top surface of one end of the frame and arranged at both ends of the guide rail 1. A servo motor 52 is provided on one side of the driving suspension beam 51, and a driving wheel 53 abutting against the guide rail 1 is provided at the output end of the servo motor 52. A driven wheel 54 corresponding to the driving wheel 53 is provided on the other side of the driving suspension beam 51, and the driven wheel 54 abuts against the other side wall of the guide rail 1;
[0039] Among them, a charging module 6 is provided in the charging box 3, and the charging module 6 is slidably set on the guide rail 1 through a conductor, one end of the conductor is connected to the charging module 6 (can be connected through a wire), and the other end of the conductor is connected to the bus bar 2, so that when the charging box 3 moves on the guide rail 1, the charging module 6 is always in a powered state.
[0040] The guide rail 1 is fixed, and the charging box 3 is driven to slide on the guide rail 1 by the driving component 5, so that the charging box 3 can be conveniently moved to a suitable position for charging as required.
[0041] The charging module 6 is arranged on one side of the frame 4 , and the control module is arranged on the other side of the frame 4 .
[0042] In a preferred embodiment, the driving component 5 also includes a passive suspension beam 55 arranged on the top surface of the other end of the frame 4 and at both ends of the guide rail 1, and driven wheels are arranged at both ends of the passive suspension beam 55 to abut against the side walls of the guide rail 1. In order to improve the stability of the driving component 5 driving the charging box 3 to move on the guide rail 1, a passive suspension beam 55 and driven wheels arranged at both ends of the passive suspension beam 55 are arranged.
[0043] In a preferred embodiment, the charging box 3 further includes a charging cable bending mechanism 7, and the charging cable bending mechanism 7 includes a charging gun 71, the end of which is arranged on a bottom plate 72 on the bottom surface of the frame 4;
[0044] A charging cable 73 connected to an input end of the charging gun 71;
[0045] The cable reel 74 is disposed in two sets of wall panels 75 vertically disposed at both ends of the frame 4, and the charging cable 73 is wound and stored in the cable reel 74 in an orderly manner;
[0046] The conductive slip ring 76 has a bearing housed inside the cable drum 74, and the starting end of the charging cable 73 extends into the cable drum 74 and is electrically connected to the conductive slip ring 76. Since the bearing of the conductive slip ring 76 is arranged inside the cable drum 74, when the cable drum 74 rotates, the conductive slip ring 76 does not rotate. The conductive slip ring 76 is connected to the charging module 6 through a wire, so as to supply power to the charging cable 73. The conductive slip ring 76 can be implemented by using existing technology;
[0047] Among them, one group of the wall panels 75 is provided with a driving component 2 77 for storing or unwinding the charging cable, and the driving component 2 77 is transmission-connected to the cable reel 74 . Two groups of wall panels 75 are provided with a guide component 78 for limiting the charging cable 73 , and the driving component 2 77 is transmission-connected to the guide component 78 .
[0048] The utility model has a simple structure and is easy to operate. While the driving component 77 drives the cable reel 74 to rotate, the driving component 77 drives the guide component 78 to limit the charging cable 73, so that the charging cable 73 is wound or unwound on the cable reel 74 in an orderly manner.
[0049] In a preferred embodiment, the second drive assembly 77 includes a second servo motor 771, which is disposed on one side of the wall panel 75;
[0050] The synchronous pulley 772 is connected to the output end of the servo motor 771. The synchronous pulley 772 is arranged on the outside of the wall panel 5, and the synchronous pulley 772 is connected to the large pulley 774 through the synchronous belt 773. The inner side of the large pulley 774 is connected to the cable reel 74.
[0051] The rotation of the servo motor 2 771 will drive the synchronous pulley 1 772 to rotate, thereby driving the large pulley 774 to rotate, that is, driving the cable reel 74 to rotate accordingly.
[0052] In a preferred embodiment, a synchronous pulley 2 775 is provided on the outer side of the large pulley 774, and the synchronous pulley 2 775 is connected to the synchronous pulley 3 777 through the synchronous belt 2 776. The synchronous pulley 3 777 is connected to the guide assembly 78, and the guide assembly 78 includes a lead screw 781 arranged on the inner side of the synchronous pulley 3 777, and the lead screw 781 is provided with a cable guide wheel 782 for limiting the charging cable.
[0053] When the servo motor 2 771 rotates to drive the large pulley 774 to rotate, the synchronous pulley 2 775 outside the large pulley 774 will drive the synchronous pulley 3 777 to rotate, that is, drive the lead screw 781 to rotate, so that the guide wheel 782 guides and limits the charging cable 73. It should be noted that the drive component 2 77 and the guide component 78 provided in this embodiment are only an implementation method, which should not be a limitation of the present invention.
[0054] In a preferred embodiment, a plurality of limit rods 8 are provided around the cable reel 74 and between the two groups of wall panels 75, and a plurality of flow beads 9 are provided on each group of the limit rods 8. Considering that some charging cables 3 are relatively thick, if only a guide mechanism 78 is provided, the charging cable 73 may not be tightly wound around the cable reel 74 during use. Therefore, a plurality of limit rods 8 and a plurality of flow beads 9 are provided around the cable reel 74, so that the charging cable 73 is tightly wound around the cable reel 74. During the driving process of the servo motor 2 771, the cable reel 74 rotates one circle, and the lead screw 781 rotates one stroke, so that the charging cable 73 is wound around the cable reel 74 in an orderly manner.
[0055] In a preferred embodiment, a reducer is provided at the output end of the servo motor 2 771 , and the output end of the reducer is connected to the synchronous pulley 1 772 . The reducer is provided to facilitate further adjustment of the rotation speed of the cable reel 74 .
[0056] In a preferred embodiment, a tensioning wheel 10 for adjusting the synchronous belt 773 is provided on the wall panel 75 on the same side as the synchronous belt pulley 772.
[0057] The operation process is as follows:
[0058] Fix the guide rail 1, drive the driving wheel 53 to rotate through the servo motor 52 of the driving assembly 5, and drive the charging box 3 to slide on the guide rail 1 with the driven wheel 54, and move the charging box 3 to a suitable position as required;
[0059] When charging the electric vehicle, the charging gun 71 is taken out. When the charging cable 73 needs to be unwound, the servo motor 2 771 is driven to rotate forward, and the servo motor 2 771 drives the synchronous pulley 1 772 to rotate, and drives the large gear 774 to rotate through the synchronous belt 1 773, that is, drives the cable drum 74 to rotate. At the same time, the synchronous pulley 2 775 on the outer side of the large gear 774 drives the synchronous pulley 3 777 to rotate through the synchronous belt 2 776, that is, drives the lead screw 781 of the guide assembly 78 to rotate, so that the cable guide wheel 782 guides and limits the charging cable 73. By setting a plurality of limit rods 8 and a plurality of smooth beads 9 surrounding the cable drum 74, the charging cable 73 is tightly wound on the cable drum 74;
[0060] After charging is completed, when the charging cable 73 needs to be bent and rolled up, the servo motor 2 771 is driven to reverse.
[0061] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.
Claims
1. An overhead rail charging device, characterized in that: The charging device includes A guide rail (1) having a busbar (2) disposed therein; A charging box (3) is provided with a frame (4) inside, a driving assembly (5) is provided on the top surface of the frame (4), the driving assembly (5) comprises a driving suspension beam (51) hinged to the top surface of one end of the frame (4) and arranged at both ends of the guide rail (1), a servo motor (52) is provided on one side of the driving suspension beam (51), a driving wheel (53) abutting against the guide rail (1) is provided at the output end of the servo motor (52), and a driven wheel (54) corresponding to the driving wheel (53) is provided on the other side of the driving suspension beam (51), and the driven wheel (54) abuts against the other side wall of the guide rail (1); Wherein, a charging module (6) is provided in the charging box (3), and the charging module (6) is slidably arranged on the guide rail (1) via a conductor.
2. An overhead rail charging device according to claim 1, characterized in that: The driving assembly (5) further comprises a passive suspension beam (55) arranged on the top surface of the other end of the frame (4) and arranged at both ends of the guide rail (1), and driven wheels (54) are arranged at both ends of the passive suspension beam (55) and abut against the side walls of the guide rail (1).
3. The overhead rail charging device according to claim 1, characterized in that: The charging box (3) also includes a charging cable bending mechanism (7), wherein the charging cable bending mechanism (7) includes a charging gun (71), the end of which is arranged on a bottom plate (72) on the bottom surface of the frame (4); A charging cable (73) connected to an input end of the charging gun (71); The cable reel (74) is disposed in two sets of wall panels (75) disposed perpendicularly to the two ends of the frame (4), and the charging cables (73) are wound and stored in an orderly manner on the cable reel (74); A conductive slip ring (76), the bearing of which is housed inside the cable drum (74), and the starting end of the charging cable (73) extends into the cable drum (74) and is electrically connected to the conductive slip ring (76); A second drive assembly (77) for storing or unwinding the charging cable (73) is provided on one set of the wall panels (75), and the second drive assembly (77) is drivingly connected to the cable reel (74); and guide assemblies (78) for limiting the position of the charging cable (73) are provided on two sets of the wall panels (75), and the second drive assembly (77) is drivingly connected to the guide assembly (78).
4. An overhead rail charging device according to claim 3, characterized in that: The second driving assembly (77) comprises a second servo motor (771) which is arranged on one side of the wall panel (75); The synchronous pulley 1 (772) is connected to the output end of the servo motor 2 (771). The synchronous pulley 1 (772) is arranged on the outside of the wall panel (75). The synchronous pulley 1 (772) is connected to the large pulley (774) through the synchronous belt 1 (773). The inner side of the large pulley (774) is connected to the cable drum (74).
5. An overhead rail charging device according to claim 4, characterized in that: A second synchronous pulley (775) is provided on the outside of the large pulley (774); the second synchronous pulley (775) is connected to a third synchronous pulley (777) via a second synchronous belt (776); the third synchronous pulley (777) is connected to a guide assembly (78); the guide assembly (78) comprises a lead screw (781) provided on the inside of the third synchronous pulley (777); and a cable guide wheel (782) for limiting the position of the charging cable (73) is provided on the lead screw (781).
6. An overhead rail charging device according to claim 3, characterized in that: A plurality of limit rods (8) are arranged around the cable drum (74) and between the two sets of wall panels (75), and a plurality of flow beads (9) are arranged on each set of the limit rods (8).
7. An overhead rail charging device according to claim 4, characterized in that: The output end of the servo motor 2 (771) is provided with a reducer, and the output end of the reducer is connected to the synchronous pulley 1 (772).
8. An overhead rail charging device according to claim 4, characterized in that: A tensioning wheel (10) is provided on the wall panel (75) at the same side as the synchronous pulley 1 (772).