Purification and bacteriostasis device for furnace production test tool
By designing a furnace and kiln purification and antibacterial device that includes rinsing, dehumidification and disinfection, the problems of incomplete cleaning and harm to human health caused by existing furnace and kiln cleaning equipment are solved. It achieves automated and efficient cleaning and disinfection, and improves cleaning speed and effect.
Patent Information
- Application Number
- CN202421182868.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-28
AI Technical Summary
Existing furnace cleaning equipment suffers from problems such as incomplete cleaning, long cleaning time, and harm to human health, especially in its inability to effectively remove internal bacteria and microorganisms.
A purification and antibacterial device for experimental tools produced in furnaces and kilns has been designed, which includes rinsing, dehumidification and disinfection parts. It uses a combination of high-pressure water flow, fan, electric heating wire and disinfection nozzle to achieve automated cleaning, drying and disinfection, reduce manual operation and improve cleaning efficiency and effect.
It achieves comprehensive automated cleaning and disinfection of the furnace interior, reducing the burden of manual operation, improving cleaning speed and effectiveness, reducing harm to human health, and ensuring the service life and safety of the furnace.
Smart Images

Figure CN222336109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of furnace cleaning and sterilization, in particular to a furnace production test tool purification and antibacterial device. Background Art
[0002] In the early days of kiln cleaning, due to the limitations of technology and equipment, cleaning work mainly relied on manpower and some basic cleaning tools. First, the cleaning staff would wear basic protective equipment such as gloves and dust masks to protect themselves from dust and harmful substances inside the kiln. Then, they would use tools such as brooms, shovels, and iron hooks to manually remove ash, dust, and debris inside the kiln. This process may take a lot of time and manpower, and the cleaning effect may not be ideal.
[0003] With the continuous advancement of industrial technology, mechanized cleaning equipment has begun to be used in the field of furnace cleaning. These devices usually include vacuum trucks, scrapers, etc., which can automatically or semi-automatically remove dust and slag inside the furnace. The emergence of these mechanized equipment has greatly improved cleaning efficiency and reduced labor intensity. However, these devices usually have the problem of not cleaning thoroughly enough, taking a long time to clean, and still needing human participation or even entering the furnace for cleaning. Even with protective tools, this still poses a great hazard to human health. At the same time, a single cleaning process cannot completely remove internal bacteria and microorganisms. These microorganisms will not only affect the use of the furnace, but also affect the service life of the furnace. Utility Model Content
[0004] (I) Technical problems to be solved: In view of the deficiencies in the prior art, the utility model provides a furnace production test tool purification and antibacterial device, which has the advantages of high automation and fast cleaning speed, and solves the problems of inconvenience of manual cleaning and long cleaning time in the past.
[0005] (ii) Technical solution: In order to achieve the above-mentioned purpose of high degree of automation and fast cleaning speed, the utility model provides the following technical solution: a furnace test tool purification and antibacterial device, comprising a shell, a control module, a flushing part, a dehumidification part and a disinfection part, the flushing part comprising a water pump, a follower motor, a flushing motor, a water supply base, a water pipe and a nozzle, the dehumidification part comprising a dehumidification motor, a base, a fan, ventilation holes and a heating wire, the disinfection part comprising a disinfection nozzle, a disinfection hole and a disinfection tank, a gear is fixedly connected to the outside of the nozzle, the follower motor is connected to the nozzle through the gear, the flushing motor is fixedly connected under the water supply base, a control module is installed under the flushing motor, the dehumidification motor is fixedly installed on the inner bottom of the shell, a fan is fixedly installed on the lower output shaft of the dehumidification motor, the base is provided with evenly arranged heat dissipation holes, there are heating wires between the heat dissipation holes, and the disinfection nozzle is installed on the inner side of the disinfection hole.
[0006] Preferably, a water supply ring arranged in an annular manner is provided at the lower end of the water supply base, a water pipe joint is fixedly installed on the outer side of the water supply ring, and the water supply base and the water supply ring can rotate relative to each other.
[0007] Preferably, the flushing part includes an electric slip ring, the lower part of the electric slip ring is fixedly mounted on the upper end of the flushing motor, the upper part of the electric slip ring is fixedly mounted on the lower end of the water supply base, and the follower motor is powered by the electric slip ring.
[0008] Preferably, a support column is provided below the base, and a dehumidification material is provided inside the support column.
[0009] Preferably, the fan and the base are connected by a thrust bearing.
[0010] Preferably, the sterilizing tank is arranged in a ring shape outside the control module.
[0011] (III) Beneficial effects: Compared with the prior art, the utility model provides a furnace production test tool purification and antibacterial device, which has the following beneficial effects:
[0012] 1. The furnace produces test tools for purification and antibacterial device. Through the cooperation of flushing motor, gear and nozzle, the nozzle can realize horizontal circular motion and longitudinal large-angle motion. With external water pipe and water pump, high-pressure water flow can rush from the nozzle to the inner wall of the furnace. Combined with the circumferential motion of the nozzle, a more comprehensive automatic cleaning of the inside of the furnace is realized. No manual operation is required, which reduces the burden on people and avoids the impact on human health caused by contact with harmful substances remaining in the furnace during the cleaning process.
[0013] 2. The furnace produces a test tool purification and antibacterial device. Through the cooperation of the bottom fan, electric heating wire and hygroscopic material, there is a lot of water vapor inside after the flushing process. At this time, the effect of spraying disinfectant is not good, so the inside of the furnace needs to be dried. The fan speeds up the internal air flow. There are electric heating wires and hygroscopic materials installed inside the support column in the negative pressure area of the fan. The heat generated by the electric heating wire after power is circulated to the inner wall of the furnace through the fan, which speeds up the evaporation of water. The hygroscopic material adsorbs the water molecules in the air entering the air inlet, further reducing the water vapor content inside the furnace, saving a lot of time for the next cleaning work.
[0014] 3. The furnace produces a test tool purification and antibacterial device. When it is detected that the internal water vapor content is reduced to a certain value, the dehumidification part is closed and the disinfection part is turned on. The built-in disinfectant is sprayed out in mist form through the disinfection nozzle. At this time, the fan runs at a low speed, which speeds up the circulation of the disinfectant spray in the furnace. The spray particles are smaller and can penetrate deep into the furnace driven by the airflow. Compared with traditional disinfection methods, it is more efficient, more effective and more thorough. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a longitudinal sectional view of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the flushing part of the utility model;
[0018] Figure 4 It is a cross-sectional view of the disinfection part of the utility model.
[0019] In the figure: 1-housing, 2-water pump, 3-follow-up motor, 4-gear, 5-electric slip ring, 6-flushing motor, 7-water pipe, 8-nozzle, 9-water supply base, 10-water supply ring, 11-water pipe joint, 12-dehumidification motor, 13-fan, 14-ventilation hole, 15-heating wire, 16-base, 17-support column, 18-dehumidification material, 19-disinfection nozzle, 20-disinfection hole, 21-disinfection tank, 22-thrust bearing, 23-control module. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1 and Figure 3 A furnace production test tool purification and antibacterial device includes a shell 1, a control module 23, a flushing part, a dehumidification part and a disinfection part. The flushing part includes a water pump 2, a water pipe 7, a nozzle 8, a gear 4 and a water supply base 9. A water supply ring 10 is installed at the lower end of the water supply base 9. A water pipe joint 11 is fixedly connected to the outside of the water supply ring 10. The water supply ring 10 and the water supply base 9 are connected by a card and can rotate with each other. When the flushing part starts to run, the water supply base 9 starts to rotate under the drive of the lower flushing motor 6. The water pipe joint 11 is connected to the external water pipe 7 and the water pump 2. The relative movement between the water ring 10 and the water supply base 9 can achieve that the water supply ring 10 remains stationary when the water supply base 9 moves, and the high-pressure water pumped out by the water pump 2 is continuously supplied to the water supply base 9 through the water pipe 7 and the water supply ring 10, and then replenished to the nozzle 8 by the water supply base 9, thereby achieving uninterrupted operation of the flushing part. The upper part of the electric slip ring 5 is installed at the lower end of the water supply base 9, and the lower part of the electric slip ring 5 is installed at the upper end of the flushing motor 6. When the flushing part is working, the electric slip ring 5 is used to supply power to the follower motor 3 fixedly installed on the outside of the water supply base 9. The control module 23 is installed Below the flushing motor 6, a gear 4 is installed above the follow-up motor 3, which is connected to the nozzle 8 above the water supply base 9 through the gear 4. The rotation of the follow-up motor 3 is transmitted to the nozzle 8 through the gear 4, which can realize the large-angle rotation of the nozzle 8. The nozzle 8 and the water supply base 9 are connected by a card connection, sealed on both sides, and hollow in the middle, so that water can flow smoothly through the middle of the nozzle 8 at any angle. A fan 13 is arranged at the bottom end of the housing 1, and the bottom of the fan 13 is a base 16. The middle part of the fan 13 is fixedly installed on the dehumidification motor 12 inside the housing 1, and the dehumidification motor 12 is fixed. Installed at the bottom of the inner side of the shell 1, there are evenly arranged ventilation holes 14 on the base 16, and there are heating wires 15 between the ventilation holes 14. When the dehumidification part starts to work, the dehumidification motor 12 drives the fan 13 to start rotating, thereby accelerating the air circulation inside the kiln. At the same time, the heating wire 15 is energized and heated, and the fan 13 rotates to form a negative pressure area on the base 16. The air flows upward from the ventilation holes 14, passes through the heating wire 15 to take away the heat, and participates in the circulation in the kiln, thereby increasing the temperature of the entire area, accelerating the evaporation of internal moisture, and saving a lot of time for the next step of work.
[0022] See also Figure 2There is a support column 17 under the base 16, and there is a hygroscopic material 18 inside the support column 17. There is a baffle on the outside of the support column 17. When the flushing part is working, the baffle on the outside of the support column 17 protects the internal hygroscopic material 18 from being affected by water flow and water vapor. After the flushing is completed, the dehumidification part starts to work. Under the rotation of the fan 13, the position of the base 16 is a negative pressure area. At this time, the pressure inside the support column 17 is greater than the external pressure. The baffle opens outward due to the internal and external pressure difference. The external airflow passes through the support column when moving upward from the lower part of the base. The water vapor contained therein is absorbed by the hygroscopic material 18, and the dry air continues to move upward. After being heated by the heating wire 15, it circulates to various parts of the kiln, effectively improving the dehumidification efficiency. The bottom of the fan 13 is connected to the base 16 through a thrust bearing 22.
[0023] See also Figure 4 There are three longitudinally arranged disinfection holes 20 on both sides of the shell 1, and there is a disinfection nozzle 19 in the disinfection hole 20. The disinfection tank 21 is an annular column installed on the outside of the control module 23. The disinfection nozzle 19 is connected to the disinfection tank 21 through a pipeline. The disinfectant used in the disinfection part is usually a 2% formalin solution or a 4% bleaching powder solution. When the disinfection part starts working, the disinfection nozzle 19 draws the disinfectant from the disinfection tank 21 through the pipeline and sprays the disinfectant from the disinfection hole 20 in the form of mist. At this time, the fan 13 of the dehumidification part runs at a low speed, and the disinfection spray is brought to various places inside the kiln through circulation. The particles and droplets of the spray are smaller. Compared with the traditional disinfection method, the spray can cover all places on the inner surface of the kiln, and can better penetrate into the hard-to-reach corners to achieve a more efficient sterilization effect.
[0024] Working principle: Place the furnace production test tool purification and antibacterial device into the furnace, and close the opening of the furnace, leaving only a water supply pipe connecting the inside and outside, place the water pump 2 outside the furnace, connect the water pipe 7 to the water pipe joint 11 of the flushing part, start the control module 23, the water pump 2 starts to pump water to the water supply base 9, and the high-pressure water flow is sprayed from the nozzle 8. The follow-up motor 3 starts to rotate forward and reverse periodically under the control of the control module 23, and drives the nozzle 8 to achieve a large angle of rotation through the gear 4. The high-pressure water flow of the nozzle 8 impacts the inner wall of the furnace to wash away the residual dirt and impurities on the inner wall. After the follower motor 3 drives the nozzle 8 to complete two cycles of forward and reverse rotation, the flushing motor 6 drives the directly connected water supply base 9 to rotate a small angle in the clockwise direction. After the angle changes, the nozzle 8 starts to flush the new place. The follower motor 3 is fixedly installed on the water supply base 9 and rotates with the water supply base 9. There are electric slip rings 5 on the outer sides of the lower end of the water supply base 9 and the upper end of the flushing motor 6. The control module 23 supplies power and transmits instructions to the follower motor 3 through the electric slip ring 5. When the flushing motor 6 rotates one circle, the inside of the kiln has been flushed by the high-pressure water flow, and the flushing part ends its work. Open the kiln opening, clean the washed dirt and then close the opening, the dehumidification part starts to work, the heating wire 15 on the base 16 is energized and heated, the dehumidification motor 12 drives the fan 13 to start high-speed rotation, and a negative pressure area is formed between the fan 13 and the base 16. The external air flows upward from the ventilation holes 14 on the base 16. There is a support column 17 under the base 16, a baffle is provided on the outside of the support column, and a dehumidification material 18 is provided inside. The negative pressure formed by the high-speed operation of the fan 13 makes the pressure inside the support column 17 greater than the external pressure. The baffle is opened due to the pressure difference, and the air flowing through contains The water vapor is absorbed by the dehumidification material 18 and becomes drier. The air continues to flow upward, and when it flows through the heating wire 15, it is blown out by the fan 13 carrying the heat generated by the heating wire 15. The dry and hot air circulates to various parts of the kiln through the fan 13, accelerating the internal water loss. After dehumidification is completed, the dehumidification part stops working and the disinfection part starts working. The disinfection nozzle 19 sucks the disinfectant from the disinfection tank 21 through the pipeline, and sprays it from the disinfection hole 20 after atomization. At this time, the dehumidification motor 12 drives the fan 13 to operate at a low speed, and the spray is brought to various parts of the kiln through air circulation to complete the sterilization work.
[0025] In summary, the furnace produces a test tool purification and antibacterial device, which realizes the lateral circular motion and longitudinal large-angle motion of the nozzle 8 through the cooperation of the flushing motor 6, the gear 4 and the nozzle 8. The external water pipe 7 and the water pump 2 allow the high-pressure water flow to rush from the nozzle 8 to the inner wall of the furnace. Combined with the circumferential motion of the nozzle 8, a more comprehensive and automated cleaning of the interior of the furnace is achieved. No manual operation is required, which reduces the burden on people and avoids the impact on human health caused by contact with harmful substances remaining in the furnace during the cleaning process. Through the cooperation of the bottom fan 13, the electric heating wire 15 and the hygroscopic material 18, after the flushing process is completed, there is a lot of water vapor inside. At this time, the spraying of disinfectant is not effective, so the inside of the kiln needs to be dried. The fan 13 accelerates the internal air flow. In the negative pressure area of the fan 13, there are electric heating wires 15 and hygroscopic materials 18 installed inside the support column 17. The heat generated by the electric heating wire 15 after being energized is circulated to the inner wall of the kiln through the fan 13, accelerating the evaporation of water. The hygroscopic material 18 adsorbs the water molecules in the air entering the air inlet, further reducing the water vapor content inside the kiln, saving a lot of time for the next cleaning work. When it is detected that the internal water vapor content is reduced to a certain value, the dehumidification part is closed, the disinfection part is opened, and the built-in disinfectant is sprayed in a mist form through the disinfection nozzle 19. At this time, the fan 13 runs at a low speed, which accelerates the circulation of the disinfection spray in the kiln. The spray particles are smaller and can penetrate into the kiln under the drive of the air flow. Compared with the traditional disinfection method, it is more efficient, more effective and more thorough.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0027] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A furnace production test tool purification and antibacterial device, comprising a housing (1), a control module (23), a flushing part, a dehumidification part and a disinfection part, wherein the flushing part comprises a water pump (2), a follower motor (3), a flushing motor (6), a water supply base (9), a water pipe (7) and a nozzle (8), the dehumidification part comprises a dehumidification motor (12), a base (16), a fan (13), a ventilation hole (14) and a heating wire (15), and the disinfection part comprises a disinfection nozzle (19), a disinfection hole (20) and a disinfection tank (21), characterized in that: The outside of the nozzle (8) is fixedly connected with a gear (4), the follower motor (3) is connected to the nozzle (8) via the gear (4), the flushing motor (6) is fixedly connected below the water supply base (9), a control module (23) is installed below the flushing motor (6), the dehumidification motor (12) is fixedly installed at the bottom of the inner side of the housing (1), a fan (13) is fixedly installed on the lower output shaft of the dehumidification motor (12), the base (16) is provided with evenly arranged ventilation holes (14), electric heating wires (15) are provided between the ventilation holes (14), and the disinfection nozzle (19) is installed on the inner side of the disinfection hole (20).
2. The furnace production test tool purification and antibacterial device according to claim 1 is characterized by: The lower end of the water supply base (9) is provided with a ring-shaped water supply ring (10), the outer side of the water supply ring (10) is fixedly mounted with a water pipe joint (11), and the water supply base (9) and the water supply ring (10) can rotate relative to each other.
3. The device for purifying and inhibiting bacteria in furnace production test tools according to claim 1, characterized in that: The flushing part comprises an electric slip ring (5), the lower part of the electric slip ring (5) is fixedly mounted on the upper end of the flushing motor (6), the upper part of the electric slip ring (5) is fixedly mounted on the lower end of the water supply base (9), and the follower motor (3) is powered by the electric slip ring (5).
4. The device for purifying and inhibiting bacteria in a furnace production test tool according to claim 1, characterized in that: A support column (17) is provided below the base (16), and a dehumidifying material (18) is provided inside the support column (17).
5. The device for purifying and inhibiting bacteria in furnace production test tools according to claim 1, characterized in that: The fan (13) and the base (16) are connected by a thrust bearing (22).
6. The furnace production test tool purification and antibacterial device according to claim 1 is characterized by: The sterilizing tank (21) is arranged in a ring shape outside the control module (23).