Tablet hardness detection equipment
By integrating the conveying mechanism, hardness detection mechanism and nozzle on the tablet delivery assembly, automatic sampling of tablets, hardness detection and cleaning of broken tablets are achieved, solving the problem of low automation in the prior art and improving quality inspection efficiency.
Patent Information
- Application Number
- CN202421458737.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-06-25
AI Technical Summary
In the prior art, the degree of automation of the hardness detection process of the tablets is low and the quality inspection efficiency is not high. An automated device that can realize tablet sampling, hardness detection and crushing tablet cleaning on the conveying components is needed.
A tablet hardness detection device including a conveying mechanism, a hardness detection mechanism and a spray head is designed to realize automatic sampling, hardness detection and crushing of tablets through synchronous belt conveying assembly, sampling channel, flip plate assembly, push rod pressure measurement assembly and spray head. Cleanup. The spray head blows the tablet into the sampling channel, the push rod component on the flap assembly is subjected to compression detection, and the broken tablet is discharged through the flap turning.
It realizes the automation of tablet sampling, hardness detection and broken pill cleaning, and improves the efficiency of tablet sampling and detection hardness.
Smart Images

Figure CN222336923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tablet detection, in particular to a device for detecting the hardness of a tablet. Background Art
[0002] Tablet hardness refers to the compressive strength of tablets after the tablet pressing process. It is one of the key indicators for evaluating the quality stability and manufacturing process of tablets, and is of great significance for ensuring the efficacy and safety of drugs. In the prior art, after the tablets are stamped and formed, the tablets enter the next process through the conveying component. During this process, the operator can take out the tablets from the conveying component by manual sampling, and then place the sampled tablets on the hardness testing instrument for quality inspection. After the quality inspection, the broken tablets are cleaned out to complete the hardness test. The degree of automation of the hardness testing process is not high, and the quality inspection efficiency is low. Therefore, a tablet hardness testing device is required to be arranged on the conveying component to realize the automation of tablet sampling, tablet hardness testing and broken tablet cleaning, so as to improve the quality inspection efficiency. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a tablet hardness detection device.
[0004] In order to solve the above problems, the technical solution adopted by the utility model is:
[0005] A sheet hardness testing device, comprising:
[0006] A conveying mechanism, comprising a support frame, a synchronous belt conveying assembly arranged on the support frame, and a first guide plate and a second guide plate arranged on both sides of the synchronous belt conveying assembly, wherein a sampling channel is provided on the second guide plate for passing a single tablet;
[0007] A hardness detection mechanism, comprising a detection box disposed on one side of the support frame, a flap assembly disposed on the detection box and located at the end of the sampling channel, a baffle disposed on one side of the flap assembly and opposite to the sampling channel, and a push rod pressure measurement assembly disposed on the detection box, wherein the baffle is used to stop the tablet on the flap of the flap assembly, the push rod pressure measurement assembly is used to squeeze the tablet on the flap assembly to perform hardness detection, and the flap is turned over to discharge the tablets that have completed the hardness detection;
[0008] The nozzle is arranged on the first guide plate and is used for spraying gas to blow the tablets on the synchronous belt conveying assembly into the sampling channel and against the baffle.
[0009] As a preferred embodiment, the push rod pressure measuring assembly includes a top block arranged on one side of the flap assembly and a push rod component arranged on the other side of the flap assembly, the push rod component includes an electric push rod fixed on the detection box, a pressure detector arranged on the output rod of the electric push rod and a pressure block arranged at one end of the pressure detector, the electric push rod drives its output rod to extend so that the pressure block approaches the top block, and the pressure block approaches the top block to squeeze the tablet to break it, and the pressure detector is used to collect data when the tablet is broken.
[0010] As a preferred embodiment, the detection box is provided with a motor compartment and a control compartment with openings facing downwards, the motor compartment is provided with a flap drive assembly for driving the flap assembly; the control compartment is provided with a control module and a power supply module;
[0011] The detection box is provided with a discharge hole corresponding to the flap assembly, which is used to discharge the tablets that have completed the hardness test.
[0012] As a preferred embodiment, the flap assembly includes a flap shaft rotatably arranged at the upper end of the blanking hole, a flap sleeve fixed on the flap shaft and the flap fixed on the flap sleeve, one end of the flap shaft penetrates into the motor compartment and is provided with a driven pulley.
[0013] As a preferred embodiment, the flap drive assembly includes a drive motor fixed in the motor compartment via a motor seat and a drive pulley arranged at an output end of the drive motor, and the drive pulley is connected to the driven pulley via a synchronous belt.
[0014] As a preferred embodiment, the cross-section of the baffle is L-shaped, and its transverse portion is fixed to the upper end surface of the detection box body, and its transverse portion is used to stop the tablets. One end of the transverse portion of the baffle is located above the drop hole, and the flap is flipped to abut against the transverse portion of the baffle to restore the flap to a horizontal state.
[0015] As a preferred embodiment, a support base is provided at the lower end of the detection box, and the support base includes a support horizontal plate and a support vertical plate;
[0016] The support cross plate is detachably connected to the lower end surface of the detection box body by screws, and is used to close the motor compartment and the control compartment. The support cross plate is provided with a support seat blanking hole corresponding to the blanking hole;
[0017] The supporting vertical plate is detachably connected to the side wall of the supporting frame via a screw assembly.
[0018] As a preferred embodiment, a second guide plate slot is opened on the second guide plate, two third guide plates are arranged opposite to each other at both ends of the second guide plate slot, the ends of the third guide plates are connected to the second guide plate, and the sampling channel is formed between the two third guide plates.
[0019] As a preferred embodiment, a first guide plate slot is provided on the first guide plate, and the nozzle is arranged in the first guide plate slot;
[0020] The spray head is in the shape of a hollow cuboid, one end of which is provided with a long spray hole corresponding to the tablet, and the other end of which is connected with the air source mechanism through a hose.
[0021] The beneficial effects of adopting the above technical solution are:
[0022] The present application sets a nozzle on one side of the synchronous belt conveyor assembly and sets a sampling channel on the other side thereof. When the synchronous belt conveyor assembly conveys tablets, the nozzle can be used to blow the tablets into the sampling channel and abut against the baffle of the hardness detection mechanism to stop the tablets on the flap. Then, the push rod components and top blocks on both sides of the flap are used to perform extrusion detection on the tablets to measure the hardness of the tablets when they are broken. Then, the flap of the flap assembly is flipped over to discharge the broken tablets through the drop port.
[0023] In summary, the hardness testing mechanism of the present application realizes the automation of tablet sampling, tablet hardness testing and broken tablet cleaning, thereby improving the efficiency of tablet sampling and hardness testing. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic structural diagram of an embodiment.
[0025] Figure 2 yes Figure 1 Schematic diagram of the structure at A in the middle.
[0026] Figure 3 It is a structural schematic diagram of the embodiment from another angle.
[0027] Figure 4 It is a schematic diagram of the structure after the support base and the detection box body of the embodiment are separated.
[0028] Figure 5 It is a schematic structural diagram of a push rod pressure measuring assembly, a flap assembly and a flap driving assembly of an embodiment.
[0029] Figure 6 It is a schematic cross-sectional structure diagram of the hardness detection mechanism of the embodiment.
[0030] Wherein: 100 synchronous belt conveying assembly; 200 first guide plate; 201 first guide plate notch; 300 second guide plate; 301 second guide plate notch; 302 third guide plate; 400 tablet; 500 nozzle; 501 long strip injection hole; 600 support frame; 700 hardness testing mechanism;
[0031] 1 detection box; 1-1 motor compartment; 1-2 control compartment; 1-3 blanking hole; 1-4 harness through hole;
[0032] 2 Human-computer interaction screen;
[0033] 3 baffles;
[0034] 4 top block;
[0035] 5 Push rod parts; 5-1 Electric push rod; 5-2 Pressure detector; 5-3 Pressure block; 5-4 Fixed plate; 5-5 Fixed seat;
[0036] 6 Support seat; 6-1 Support horizontal plate; 6-2 Support vertical plate; 6-3 Support seat drop hole;
[0037] 7 flap drive assembly; 7-1 motor seat; 7-2 drive motor; 7-3 drive pulley;
[0038] 8 flap assembly; 8-1 flap shaft; 8-2 driven pulley; 8-3 flap sleeve; 8-4 flap. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solutions and advantages of the utility model more clear, the utility model is clearly and completely described below in conjunction with specific embodiments.
[0040] like Figures 1 to 6 The tablet hardness testing device shown comprises:
[0041] Conveyor mechanism, see Figure 1 and Figure 3 , which comprises a support frame 600, a synchronous belt conveyor assembly 100 arranged on the support frame 600, and a first guide plate 200 and a second guide plate 300 arranged on both sides of the synchronous belt conveyor assembly 100, wherein the second guide plate 300 is provided with a sampling channel for passing a single tablet 400;
[0042] Hardness testing mechanism 700, see Figure 1It comprises a detection box 1 arranged on one side of the support frame 600, a flap assembly 8 arranged on the detection box 1 and located at the end of the sampling channel, a baffle 3 arranged on one side of the flap assembly 8 and opposite to the sampling channel, and a push rod pressure measuring assembly arranged on the detection box 1, wherein the baffle 3 is used to stop the tablet 400 on the flap 8-4 of the flap assembly 8, the push rod pressure measuring assembly is used to squeeze the tablet 400 on the flap assembly 8 for hardness testing, and the flap 8-4 is turned over to discharge the tablet 400 that has completed the hardness test;
[0043] Nozzle 500, see Figure 1 and Figure 2 , which is arranged on the first guide plate 200 and is used to spray gas to blow the tablets 400 on the synchronous belt conveyor assembly 100 into the sampling channel and against the baffle 3.
[0044] A visual sensor is provided above the conveying mechanism of this embodiment to obtain the position parameters of the tablet 400, and transmit the parameters to the control module in the control chamber 1-2 through the Bluetooth module or transmit the parameters to the controller of the air source mechanism to control the start and stop of the nozzle 500.
[0045] See also Figure 1 as well as Figures 4 to 6 The push rod pressure measuring assembly includes a top block 4 arranged on one side of the flap assembly 8 and a push rod component 5 arranged on the other side of the flap assembly 8. The push rod component 5 includes an electric push rod 5-1 fixed on the detection box 1, a pressure detector 5-2 arranged on the output rod of the electric push rod 5-1, and a pressure block 5-3 arranged at one end of the pressure detector 5-2. The electric push rod 5-1 drives its output rod to extend so that the pressure block 5-3 is close to the top block 4. The pressure block 5-3 is close to the top block 4 to squeeze the tablet 400 to break. The pressure detector 5-2 is used to collect data when the tablet 400 is broken. Figure 1 In this embodiment, one end of the electric push rod 5-1 is fixedly connected to one end of the detection box 1 through a fixing plate 5-4, and a fixing seat 5-5 is provided on one side of the electric push rod 5-1, and the fixing seat 5-5 is fixedly connected to the upper end surface of the detection box 1. Preferably, two sets of push rod components 5 can be symmetrically arranged on both sides of the flap assembly 8, without a top block 4, and the tablet 400 is squeezed through the two push rod components 5.
[0046] See also Figure 3 and Figure 4The detection box 1 is provided with a motor compartment 1-1 and a control compartment 1-2 with openings facing downwards. The motor compartment 1-1 is provided with a flap driving assembly 7 for driving the flap assembly 8; the control compartment 1-2 is provided with a control module and a power module. In this embodiment, the control module and the power module are connected via a wiring harness. A wiring harness through hole 1-4 is provided on the upper end surface of the detection box 1 for the wiring harness to pass through to connect the push rod component 5 and the control module. Figure 6 In this embodiment, the motor compartment 1-1 and the control compartment 1-2 are connected by a through hole for the wiring harness to pass through. A human-machine interaction screen 2 is provided on one side of the detection box 1 of this embodiment. The human-machine interaction screen 2 is connected to the control module through a wiring harness and is used to display the hardness parameters of the tablet 400 and debug the equipment.
[0047] The detection box 1 is provided with discharge holes 1-3 corresponding to the flap assembly 8, which are used to discharge the tablets 400 that have completed the hardness test.
[0048] See also Figure 5 and Figure 6 The flap assembly 8 includes a flap shaft 8-1 rotatably arranged at the upper end of the blanking hole 1-3, a flap sleeve 8-3 fixed on the flap shaft 8-1 and the flap 8-4 fixed on the flap sleeve 8-3. One end of the flap shaft 8-1 penetrates into the motor compartment 1-1 and is provided with a driven pulley 8-2.
[0049] See also Figure 4 and Figure 5 The flap driving assembly 7 includes a driving motor 7-2 fixed in the motor compartment 1-1 through a motor seat 7-1 and a driving pulley 7-3 arranged at the output end of the driving motor 7-2, and the driving pulley 7-3 is connected to the driven pulley 8-2 through a synchronous belt.
[0050] See also Figure 6 The cross section of the baffle 3 is L-shaped, and its transverse portion is fixed on the upper end surface of the detection box 1. The transverse portion is used to stop the tablet 400. One end of the transverse portion of the baffle 3 is located above the drop hole 1-3. The flap 8-4 is flipped to abut against the transverse portion of the baffle 3 to restore the flap 8-4 to a horizontal state.
[0051] See also Figure 3 and Figure 4The lower end of the detection box 1 is provided with a support seat 6, and the support seat 6 includes a support horizontal plate 6-1 and a support vertical plate 6-2. The support horizontal plate 6-1 is detachably connected to the lower end surface of the detection box 1 by screws, and is used to close the motor compartment 1-1 and the control compartment 1-2. The support horizontal plate 6-1 is provided with a support seat blanking hole 6-3 corresponding to the blanking hole 1-3. The support vertical plate 6-2 is detachably connected to the side wall of the support frame 600 by a screw assembly.
[0052] See also Figure 1 and Figure 2 The second guide plate 300 is provided with a second guide plate slot 301, and two third guide plates 302 are arranged opposite to each other at both ends of the second guide plate slot 301. The ends of the third guide plates 302 are connected to the second guide plate 300, and the sampling channel is formed between the two third guide plates 302. The first guide plate 200 is provided with a first guide plate slot 201, and the nozzle 500 is arranged in the first guide plate slot 201; the nozzle 500 is in a hollow rectangular parallelepiped shape, and one end thereof is provided with a long injection hole 501 corresponding to the tablet 400, and the other end thereof is connected to the air source mechanism through a hose.
[0053] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A tablet hardness testing device, characterized in that: It includes: A conveying mechanism, comprising a support frame (600), a synchronous belt conveying assembly (100) arranged on the support frame (600), and a first guide plate (200) and a second guide plate (300) arranged on both sides of the synchronous belt conveying assembly (100), wherein the second guide plate (300) is provided with a sampling channel for passing a single tablet (400); A hardness testing mechanism (700) comprising a testing box (1) arranged on one side of the support frame (600), a flap assembly (8) arranged on the testing box (1) and located at the end of the sampling channel, a baffle (3) arranged on one side of the flap assembly (8) and opposite to the sampling channel, and a push rod pressure testing assembly arranged on the testing box (1), wherein the baffle (3) is used to stop the tablet (400) on the flap (8-4) of the flap assembly (8), the push rod pressure testing assembly is used to squeeze the tablet (400) on the flap assembly (8) to perform hardness testing, and the flap (8-4) is turned over to discharge the tablet (400) that has completed the hardness test; A nozzle (500) is arranged on the first guide plate (200) and is used for spraying gas to blow the tablets (400) on the synchronous belt conveyor assembly (100) into the sampling channel and against the baffle (3).
2. A tablet hardness testing device according to claim 1, characterized in that: The push rod pressure measuring assembly comprises a top block (4) arranged on one side of the flap assembly (8) and a push rod component (5) arranged on the other side of the flap assembly (8); the push rod component (5) comprises an electric push rod (5-1) fixedly mounted on the detection box (1), a pressure detector (5-2) arranged on an output rod of the electric push rod (5-1), and a pressure block (5-3) arranged at one end of the pressure detector (5-2); the electric push rod (5-1) drives its output rod to extend so as to make the pressure block (5-3) approach the top block (4); the pressure block (5-3) approaches the top block (4) to squeeze the tablet (400) to break it; and the pressure detector (5-2) is used to collect data when the tablet (400) is broken.
3. The tablet hardness testing device according to claim 1, characterized in that: The detection box (1) is provided with a motor compartment (1-1) and a control compartment (1-2) with an opening facing downwards; a flap driving assembly (7) is arranged in the motor compartment (1-1) for driving the flap assembly (8); a control module and a power supply module are arranged in the control compartment (1-2); The detection box (1) is provided with discharge holes (1-3) corresponding to the flap assembly (8) for discharging the tablets (400) that have completed the hardness test.
4. A tablet hardness testing device according to claim 3, characterized in that: The flap assembly (8) comprises a flap shaft (8-1) rotatably arranged at the upper end of the blanking hole (1-3), a flap sleeve (8-3) fixedly arranged on the flap shaft (8-1), and the flap (8-4) fixedly arranged on the flap sleeve (8-3); one end of the flap shaft (8-1) penetrates into the motor compartment (1-1) and is provided with a driven pulley (8-2).
5. The tablet hardness testing device according to claim 4, characterized in that: The flap drive assembly (7) comprises a drive motor (7-2) fixedly mounted in the motor compartment (1-1) via a motor seat (7-1) and a drive pulley (7-3) arranged at the output end of the drive motor (7-2); the drive pulley (7-3) and the driven pulley (8-2) are connected via a synchronous belt.
6. The tablet hardness testing device according to claim 4, characterized in that: The baffle (3) has an L-shaped cross section, and its transverse portion is fixedly mounted on the upper end surface of the detection box (1). The transverse portion is used to stop the tablet (400). One end of the transverse portion of the baffle (3) is located above the drop hole (1-3). The flap (8-4) is flipped over to abut against the transverse portion of the baffle (3) so that the flap (8-4) is reset to a horizontal state.
7. The tablet hardness testing device according to claim 3, characterized in that: A support base (6) is provided at the lower end of the detection box (1), and the support base (6) comprises a support horizontal plate (6-1) and a support vertical plate (6-2); The support transverse plate (6-1) is detachably connected to the lower end surface of the detection box (1) by means of screws and is used to close the motor compartment (1-1) and the control compartment (1-2); a support seat drop hole (6-3) is provided on the support transverse plate (6-1) corresponding to the drop hole (1-3); The supporting vertical plate (6-2) is detachably connected to the side wall of the supporting frame (600) via a screw assembly.
8. The tablet hardness testing device according to claim 1, characterized in that: The second guide plate (300) is provided with a second guide plate slot (301), two third guide plates (302) are arranged opposite to each other at two ends of the second guide plate slot (301), the ends of the third guide plates (302) are connected to the second guide plate (300), and the sampling channel is formed between the two third guide plates (302).
9. The tablet hardness testing device according to claim 1, characterized in that: A first guide plate slot (201) is provided on the first guide plate (200), and the nozzle (500) is arranged in the first guide plate slot (201); The spray head (500) is in the shape of a hollow rectangular parallelepiped, one end of which is provided with a long spray hole (501) corresponding to the tablet (400), and the other end of which is connected to the air source mechanism via a hose.