Die surface cleaning and collecting mechanism for cold stamping die

By designing an automatic cleaning mechanism in the stamping mold, and using hydraulic cylinder to drive the upper and lower dies to flip and move, the problem of residue residue inside the mold is solved, and product quality and operation safety are improved.

CN222344050UActive Publication Date: 2025-01-14TIANJIN TAIZHENG MACHINERY
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Patent Information

Application Number
CN202420279311.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-05
Publication Date
2025-01-14
Estimated Expiration
2034-02-05

AI Technical Summary

Technical Problem

The existing stamping molds lack cleaning structure, which causes metal residues in the mold to affect product quality and increase the difficulty of manual cleaning.

Method used

A cold stamping mold surface cleaning and collection mechanism is designed, including a support frame, lower die, upper die, drive assembly, hydraulic cylinder and limit assembly. The upper die and lower die are driven by the hydraulic cylinder to flip and move the upper die and lower die, and the residual will be automatically retained. The metal residue is poured and cleaned.

Benefits of technology

Reduced operating steps, improved safety, automatically cleaned metal residues in the lower mold, improved product pass rate, reduced labor intensity and prevented workpiece damage during next stamping.

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Abstract

The utility model belongs to the technical field of stamping dies, and particularly relates to a die surface cleaning and collecting mechanism for a cold stamping die, which comprises a support frame, a lower die rotatably connected onto the support frame, a sliding seat slidably connected onto the support frame, an upper die mounted on the sliding seat and matched with the lower die, and a driving component mounted on the sliding seat and used for driving the lower die to turn over. A limiting assembly used for limiting rotation of the lower die is installed on the supporting frame, and a hydraulic cylinder used for driving the sliding base to move is installed on the supporting frame. The driving assembly drives the lower die to reversely rotate to return to the initial position, then the limiting assembly locks the lower die to prevent the lower die from turning over in the stamping process, then an operator places a plate between the lower die and the upper die, the upper die continues to move downwards for stamping, then metal residues in the lower die can be automatically cleaned, and the stamping efficiency is improved. The damage to the workpiece during next punching is reduced, the product percent of pass is improved, the labor intensity is reduced, and the safety is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of stamping dies, and in particular relates to a die surface cleaning and collecting mechanism for a cold stamping die. Background Art

[0002] Stamping is a forming process that uses a press and a die to apply external force to plates, strips, tubes and profiles to cause them to undergo plastic deformation or separation, thereby obtaining workpieces of the desired shape and size. In the manufacturing process of automotive parts, many parts require stamping. The steel, plates or strips are placed on the stamping die through stamping equipment, and the upper stamping device applies pressure to the steel through the stamping head, thereby obtaining automotive parts of the desired shape and size.

[0003] The existing stamping mold is not equipped with a cleaning structure. After use, a certain amount of metal residue and impurities are likely to remain inside the mold. During the subsequent processing of automobile parts, the remaining metal residue inside is likely to cause damage to the automobile parts, affecting product quality, and manual cleaning is troublesome. Utility Model Content

[0004] In order to solve the above technical problems, the utility model further proposes a cold stamping die surface cleaning and collecting mechanism.

[0005] The specific technical scheme of the utility model is as follows: a cold stamping die surface cleaning and collecting mechanism, including a support frame, a lower die is rotatably connected to the support frame, a slide is slidably connected to the support frame, an upper die that cooperates with the lower die is installed on the slide, a driving component for driving the lower die to flip is installed on the slide, a limit component for limiting the rotation of the lower die is installed on the support frame, and a hydraulic cylinder for driving the slide to move is installed on the support frame.

[0006] Furthermore, the driving assembly includes an L frame, the slide seat is equipped with the L frame, a rack is equipped with the L frame, and the lower die is equipped with a gear meshing with the rack.

[0007] Furthermore, the limit assembly includes a limit block, the limit block is slidably connected to the support frame, the limit block and the support frame are connected by a spring, a limit hole for inserting the limit block is opened on the lower mold, an extrusion column is installed on the limit block, and an extrusion frame for driving the extrusion column to move is installed on the rack.

[0008] Furthermore, a limiting column for supporting the lower mold is installed on the support frame.

[0009] Furthermore, a positioning frame is installed on the support frame, and an air gun is detachably installed on the positioning frame.

[0010] Furthermore, a detection module is installed on the positioning frame.

[0011] Furthermore, a positioning block is installed on the support frame.

[0012] Furthermore, the support frame is provided with a plurality of mounting holes.

[0013] Beneficial effects:

[0014] The present application comprises a lower die rotatably connected to a support frame, a slide seat slidably connected to the support frame, an upper die cooperating with the lower die is installed on the slide seat, a driving assembly for driving the lower die to flip is installed on the slide seat, a limiting assembly for limiting the rotation of the lower die is installed on the support frame, and a hydraulic cylinder for driving the slide seat to move is installed on the support frame. After the upper die and the lower die punch out the workpiece, the hydraulic cylinder drives the upper die to move upward through the slide seat, and the upper die drives the lower die to flip through the driving assembly, and the stamping surface of the lower die rotates from upward to downward, dumping the metal residue remaining on the upper end surface of the lower die to separate the residue from the lower die. , the workpiece on the lower die will fall down with the residue due to flipping, reducing the steps for the operator to take the workpiece and improving safety. Then the hydraulic cylinder drives the upper die to move downward through the slide, and the drive assembly drives the lower die to rotate in the opposite direction and return to the starting position. Then the limit assembly locks the lower die to prevent the lower die from flipping during the stamping process. Then the operator places the plate on the lower die and the upper die, and the upper die continues to move down for stamping, which can automatically clean up the metal residue in the lower die, reduce the damage to the workpiece during the next stamping, improve the product qualification rate, reduce labor intensity and improve safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the drive assembly of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the extrusion column and the extrusion frame of the utility model;

[0018] Figure 4 It is a schematic diagram of the limit block and limit hole structure of the utility model.

[0019] Description of the markings in the figure:

[0020] Support frame 1, lower mold 2, slide seat 3, upper mold 4, drive assembly 5, L frame 51, rack 52, gear 53, limit assembly 6, limit block 61, limit hole 62, extrusion column 63, extrusion frame 64, limit column 65, hydraulic cylinder 7, positioning frame 8, air gun 9, detection module 10, positioning block 11, mounting hole 12. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.

[0023] Example 1: Combination Figure 1 to Figure 2 A cold stamping die surface cleaning and collecting mechanism is described, comprising a support frame 1, a lower die 2 is rotatably connected to the support frame 1, a slide seat 3 is slidably connected to the support frame 1, an upper die 4 cooperating with the lower die 2 is installed on the slide seat 3, a driving component 5 for driving the lower die 2 to flip is installed on the slide seat 3, a limit component 6 for limiting the rotation of the lower die 2 is installed on the support frame 1, and a hydraulic cylinder 7 for driving the slide seat 3 to move is installed on the support frame 1. The present application is that a lower die 2 is rotatably connected to a support frame 1, a slide seat 3 is slidably connected to the support frame 1, an upper die 4 cooperating with the lower die 2 is installed on the slide seat 3, a driving component 5 for driving the lower die 2 to flip is installed on the slide seat 3, a limiting component 6 for limiting the rotation of the lower die 2 is installed on the support frame 1, and a hydraulic cylinder 7 for driving the slide seat 3 to move is installed on the support frame 1. After the upper die 4 and the lower die 2 punch out a workpiece, the hydraulic cylinder 7 drives the upper die 4 to move upward through the slide seat 3, and the upper die 4 drives the lower die 2 to flip through the driving component 5, and the stamping surface of the lower die 2 rotates from upward to downward, and the metal residue remaining on the upper end surface of the lower die 2 is dumped down, so that the residue The slag is separated from the lower die 2, and the workpiece on the lower die 2 will fall down together with the residue due to the overturning, which reduces the steps for the operator to take the workpiece and improves safety. Then the hydraulic cylinder 7 drives the upper die 4 to move downward through the slide 3, and the driving assembly 5 drives the lower die 2 to rotate in the opposite direction and return to the starting position. Then the limit assembly 6 locks the lower die 2 to prevent the lower die 2 from overturning during the stamping process. Then the operator places the plate on the lower die 2 and the upper die 4, and the upper die 4 continues to move downward for stamping, thereby automatically cleaning the metal residue in the lower die 2, reducing the damage to the workpiece during the next stamping, improving the product qualification rate, reducing labor intensity, and improving safety.

[0024] Example 2: Based on Example 1, Figure 2 and Figure 3To explain, the driving assembly 5 includes an L frame 51, the slide 3 is equipped with the L frame 51, the L frame 51 is equipped with a rack 52, and the lower die 2 is equipped with a gear 53 meshing with the rack 52. In the present application, the L frame 51 is installed on the slide 3, the rack 52 is installed on the L frame 51, and the gear 53 meshing with the rack 52 is installed on the lower die 2. When the slide 3 moves up, the L frame 51 drives the rack 52 to move upward. When the L frame 51 does not exceed the position of the gear 53, the lower die 2 cannot deflect. Then, the L frame 51 continues to move up, the rack 52 meshes with the gear 53, and the upwardly moved rack 52 drives the lower die 2 to rotate clockwise and flip by meshing with the gear 53. The lower die 2 dumps out the stamped workpiece and metal residues, and then only one power source is needed to automatically clean the stamped workpiece and the metal residues in the lower die 2, thereby reducing labor intensity, improving product qualification rate, reducing production costs, and improving safety.

[0025] Example 3: Based on Example 1, Figure 2 and Figure 4 To explain, the limit assembly 6 includes a limit block 61, the limit block 61 is slidably connected to the support frame 1, the limit block 61 and the support frame 1 are connected by a spring, a limit hole 62 for the limit block 61 to be inserted is provided on the lower die 2, a squeeze column 63 is installed on the limit block 61, and a squeeze frame 64 for driving the squeeze column 63 to move is installed on the rack 52. In the present application, the limit block 61 is slidably connected to the support frame 1, the limit block 61 and the support frame 1 are connected by a spring, a limit hole 62 for the limit block 61 to be inserted is provided on the lower die 2, a squeeze column 63 is installed on the limit block 61, and a squeeze frame 64 for driving the squeeze column 63 to move is installed on the rack 52. When the L frame 51 drives the rack 52 to move upward, the rack 52 drives the squeeze frame 64 to squeeze the squeeze column 63, so that the squeeze column 63 drives the limit block 61 to move outward, and the limit block 61 slides out of the limit hole 62, and then the rack 52 passes The lower die 2 is driven to flip over by meshing with the gear 53. Then, when the L frame 51 drives the rack 52 to move downward, the rack 52 drives the lower die 2 to rotate counterclockwise. When the lower die 2 rotates to a horizontal position, the extrusion frame 64 will no longer squeeze the extrusion column 63. The spring pushes the limit block 61 to insert into the limit hole 62 to prevent the lower die 2 from flipping over. Then, the upper die 4 continues to move downward to cooperate with the lower die 2 for stamping, and only one power source is needed to lock or release the lower die 2, which reduces the production cost, improves the qualified rate of workpieces, and reduces labor intensity.

[0026] Embodiment 4: Based on Embodiment 1, Figure 4For explanation, the support frame 1 is provided with a limit column 65 for supporting the lower die 2. The present application installs a limit column 65 for supporting the lower die 2 on the support frame 1, and supports the lower die 2 in a horizontal position through the limit column 65, thereby reducing the load on the limit block 61 during stamping, thereby extending the service life, making the lower die 2 more stable during stamping, improving the product qualification rate, and reducing labor intensity.

[0027] Example 5: Based on Example 1, Figure 3 For explanation, the support frame 1 is equipped with a positioning frame 8, and an air gun 9 is detachably mounted on the positioning frame 8. In the present application, the positioning frame 8 is installed on the support frame 1, and the air gun 9 is detachably mounted on the positioning frame 8. The air gun 9 can cooperate with the sensor. When the lower mold 2 is flipped and reset, the air gun 9 starts to blow air. The air gun 9 can clean the lower mold 2 passing by, prevent metal residues from sticking to the lower mold 2, and further clean the lower mold 2, thereby reducing the damage to the workpiece during the next stamping, improving the product qualification rate, and reducing labor intensity.

[0028] Embodiment 6: Based on Embodiment 5, Figure 3 For explanation, a detection module 10 is installed on the positioning frame 8. The present application installs a detection module 10 on the positioning frame 8, and the detection module 10 includes an EMS system detection device. Through the scanning device of the detection module 10, during the flipping process of the lower mold 2, the mold surface of the lower mold 2 is scanned, and then the wear degree of the lower mold 2 is transmitted to the EMS system, and the wear degree of the lower mold 2 is analyzed. When the wear degree of the lower mold 2 exceeds 30%, the EMS system will remind the operator to replace the lower mold 2. The number of flipping of the lower mold 2 can also be monitored through the detection module 10, and then the number of flipping of the lower mold 2 is recorded through the EMS system, which is convenient for the operator to maintain the lower mold 2, thereby extending the service life and facilitating unified management of personnel.

[0029] Example 7: Based on Example 1, Figure 3 For explanation, a positioning stopper 11 is installed on the support frame 1. In the present application, a positioning stopper 11 is installed on the support frame 1, and the positioning stopper 11 is higher than the support frame 1. The operator puts the plate between the lower mold 2 and the upper mold 4, and then makes one side of the plate contact with the positioning stopper 11, and uses the side of the positioning stopper 11 to position the plate, thereby reducing the use of plate raw materials, saving processing costs, and reducing the labor intensity of marginal personnel.

[0030] Embodiment 8: Based on Embodiment 1, Figure 3For explanation, the support frame 1 is provided with a plurality of mounting holes 12. The present application provides a plurality of mounting holes 12 on the support frame 1, and uses anchor bolts to pass through the mounting holes 12, so as to facilitate fixing the support frame 1 on the ground, reduce the shaking of the support frame 1, and thus improve the product qualification rate and safety.

[0031] Working process:

[0032] When cleaning the internal residue of the lower die 2, the hydraulic cylinder 7 drives the upper die 4 to move upward through the slide 3, and the slide 3 drives the L frame 51 to drive the rack 52 to move upward. When the L frame 51 does not exceed the position of the gear 53, the lower die 2 cannot be deflected, and then the L frame 51 continues to move upward, the rack 52 engages with the gear 53, and the upward rack 52 drives the lower die 2 to rotate clockwise and flip through the engagement with the gear 53, and the lower die 2 dumps out the stamped workpiece and metal residue. During the flipping process of the lower die 2, it will pass through the air gun 9, and the air gun 9 blows out gas to further clean the lower die 2, and then the metal residue in the lower die 2 can be automatically cleaned, thereby reducing the damage to the workpiece during the next stamping, improving the product qualification rate, reducing labor intensity, and improving safety.

[0033] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0034] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A cold stamping die surface cleaning and collection mechanism, characterized in that: The invention comprises a support frame (1), a lower die (2) being rotatably connected to the support frame (1), a slide seat (3) being slidably connected to the support frame (1), an upper die (4) cooperating with the lower die (2) being mounted on the slide seat (3), a driving assembly (5) for driving the lower die (2) to flip being mounted on the slide seat (3), a limiting assembly (6) for limiting the rotation of the lower die (2) being mounted on the support frame (1), and a hydraulic cylinder (7) for driving the slide seat (3) to move being mounted on the support frame (1).

2. A cold stamping die surface cleaning and collecting mechanism according to claim 1, characterized in that: The driving assembly (5) comprises an L frame (51), the slide seat (3) is mounted with the L frame (51), a rack (52) is mounted on the L frame (51), and a gear (53) meshing with the rack (52) is mounted on the lower die (2).

3. A cold stamping die surface cleaning and collecting mechanism according to claim 1, characterized in that: The limit assembly (6) comprises a limit block (61), the limit block (61) is slidably connected to the support frame (1), the limit block (61) and the support frame (1) are connected via a spring, a limit hole (62) for inserting the limit block (61) is provided on the lower die (2), an extrusion column (63) is installed on the limit block (61), and an extrusion frame (64) for driving the extrusion column (63) to move is installed on the rack (52).

4. A cold stamping die surface cleaning and collecting mechanism according to claim 1, characterized in that: A limiting column (65) for supporting the lower mold (2) is installed on the support frame (1).

5. The cold stamping die surface cleaning and collecting mechanism according to claim 1, characterized in that: A positioning frame (8) is installed on the support frame (1), and an air gun (9) is detachably installed on the positioning frame (8).

6. A cold stamping die surface cleaning and collecting mechanism according to claim 5, characterized in that: A detection module (10) is installed on the positioning frame (8).

7. A cold stamping die surface cleaning and collecting mechanism according to claim 1, characterized in that: A positioning block (11) is installed on the support frame (1).

8. The cold stamping die surface cleaning and collecting mechanism according to claim 1, characterized in that: The support frame (1) is provided with a plurality of mounting holes (12).