Hydraulic wheel unloading device
Through the design of the hydraulic wheel unloading device, the problem of low disassembly efficiency of wheel bodies at both ends of the wheel axle in the prior art is solved, efficient disassembly and adaptive disassembly are achieved, and safety and efficiency are improved.
Patent Information
- Application Number
- CN202421193340.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing wheelset disassembly device has low disassembly efficiency and cannot disassemble the wheel bodies at both ends of the wheel axle at the same time, which poses safety hazards and low efficiency problems.
A hydraulic wheel unloading device is designed, including a support, a placing frame, abutment plate and a hydraulic cylinder. The distance of the abutment plate and the locking mechanism are adjusted through the hydraulic cylinder to achieve efficient disassembly of the wheel bodies at both ends of the wheel shaft, and through adjustment screws and guide columns adapt to wheel axles of different sizes and lengths.
Efficient disassembly of wheel bodies at both ends of the wheel axle is achieved, disassembly efficiency is improved, and axles of different sizes and lengths are adapted to wheel axles, reducing the risk of manual operation and the probability of material damage.
Smart Images

Figure CN222344737U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wheel set disassembly devices, in particular to a hydraulic wheel unloading device. Background Art
[0002] Wheel sets are important parts of mining cars and are a combination of traveling mechanisms and bearing mechanisms. Affected by the working environment, wheelsets are prone to seal failure and bearing damage, so they must be disassembled and repaired after a period of use to increase their service life. The current wheel set disassembly requires manual hammering, and manual disassembly has great safety hazards and low efficiency. Improper hammering during disassembly and assembly can easily damage parts and increase additional material expenses.
[0003] The utility model patent with application number CN202222237854.4 discloses a mine wheel wheel disassembly device, including a base, a fixed gantry connected to the base, an ejection mechanism arranged in the gantry from top to bottom for ejecting the mine wheel wheel shaft, and a positioning mechanism for positioning the mine wheel wheel shaft, the ejection mechanism includes a sliding support vertically slidably connected to the gantry, a hydraulic jack arranged at the top center of the sliding support, a push rod connected to the bottom center of the sliding support, and an elastic component respectively connected to the top of the gantry and the top of the sliding support, and the positioning mechanism includes a fixed stand fixedly connected to the gantry, and the middle part of the fixed stand is provided with a clearance space corresponding to the mine wheel wheel shaft. The wheel pair to be repaired is placed on the fixed stand, and the hydraulic jack above the sliding support is manually operated to apply downward pressure, and the hydraulic cylinder is used to eject the wheel shaft to complete the disassembly, which solves the shortcomings of difficult disassembly of mine wheel wheels, poor assembly quality, and serious waste of labor.
[0004] However, in actual situations, sometimes the wheel bodies at both ends of the axle need to be disassembled, and the above-mentioned mine wheel wheel disassembly device can only complete the disassembly of the wheel body at one end of the axle at a time, so there is a defect of low disassembly efficiency, which needs to be improved. Utility Model Content
[0005] The utility model aims to provide a hydraulic water level measuring device, which can disassemble the wheel bodies at both ends of the wheel axle at the same time, so as to solve the defects mentioned in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A hydraulic wheel unloading device comprises a support, a placement frame for placing a wheel axle is provided on the top of the support, and the wheel axle is placed horizontally on the placement frame; two abutment plates are installed on the support for horizontal sliding, and the upper ends of the abutment plates are provided with notch grooves for the wheel axle to pass through, the placement frame is located between the two abutment plates, and a driving component for adjusting the distance between the two abutment plates is connected between the two abutment plates, and a limiting mechanism for locking the position of one of the abutment plates is provided on the support; two push rods for abutting the two ends of the wheel axle are fixedly installed on the support.
[0008] As a further improvement, a vertically extending guide column is fixedly installed at the bottom of the placement rack, and the guide column is slidably installed on the support. A vertically extending adjustment screw is also rotatably installed at the bottom of the placement rack, and the adjustment screw is screwed onto the support.
[0009] As a preferred technical solution, the driving component is a hydraulic cylinder, a cylinder body of the hydraulic cylinder is fixedly mounted on one of the abutment plates, and a piston rod of the hydraulic cylinder is fixedly mounted on the other abutment plate.
[0010] As a further improvement, the push rod is provided with a first positioning hole which is vertically penetrated, and a plurality of the first positioning holes are evenly spaced along the length direction of the push rod. A first positioning screw is screwed on the support, and the first positioning screw passes through one of the first positioning holes.
[0011] As a preferred technical solution, the limiting mechanism includes a sliding rod fixedly mounted on one of the abutment plates, a sliding sleeve matching the sliding rod is fixedly mounted on the support, a second positioning hole vertically penetrating the sliding rod is provided, and a second positioning screw matching the second positioning hole is screwed on the sliding sleeve.
[0012] As a further improvement, a transversely extending guide rod is fixedly mounted on the support, the two abutment plates are slidably mounted on the guide rod, two stoppers are fixedly mounted on the guide rod, and the two abutment plates are located between the two stoppers.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the present application, when the wheel bodies at both ends of the axle need to be disassembled, the second positioning screw is removed from the sliding sleeve to release the lock on the right abutment plate, and the distance between the two abutment plates is expanded by extending the hydraulic cylinder, so that the two abutment plates move away from each other so that the two wheel bodies fall off from both ends of the axle respectively, thereby efficiently completing the disassembly of the wheel body side at both ends of the axle;
[0015] 2. In the present application, when only the wheel body at one end of the axle needs to be disassembled, the second positioning screw is screwed into the second screw hole to lock the abutment plate on the right side, and the distance between the two abutment plates is expanded by extending the hydraulic cylinder, and then the abutment plate on the left side moves leftward to make the wheel body at the left end fall off the axle, thus completing the disassembly of the wheel body at one end of the axle, and the functions are more diverse;
[0016] 3. The present application facilitates raising or lowering the placement frame by rotating the adjusting screw so that the end of the wheel axle is axially aligned with the push rod, so as to match wheel axles of different thicknesses; at the same time, by passing the first positioning screw through different first positioning holes, the length of the push rod extending into the inner side of the vertical plate can be adjusted to match wheel axles of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0018] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;
[0019] Figure 2 yes Figure 1 Explosion diagram of
[0020] Figure 3 It is an exploded schematic diagram of a support according to an embodiment of the utility model;
[0021] Figure 4 It is a structural schematic diagram of a placement rack according to an embodiment of the utility model.
[0022] In the figure: 1-support; 2-vertical plate; 3-horizontal plate; 4-wheel axle; 5-placing frame; 6-placing groove; 7-wheel body; 8-abutment plate; 9-guide rod; 10-notch groove; 11-hydraulic cylinder; 12-slide rod; 13-slide sleeve; 14-second positioning hole; 15-second screw hole; 16-second positioning screw; 17-thrust rod; 18-block; 19-guide column; 20-adjusting screw; 21-mounting hole; 22-first positioning hole; 23-sleeve; 24-first screw hole; 25-first positioning screw. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figures 1 to 4 As shown, a hydraulic wheel unloading device includes a support 1, and the support 1 includes two vertical plates 2 arranged opposite to each other on the left and right, and a horizontal plate 3 is fixedly installed between the two vertical plates 2 by bolts; a placement frame 5 for placing a wheel axle 4 is provided on the top of the horizontal plate 3, and the placement frame 5 is U-shaped, and the upper ends of the two vertical walls of the placement frame 5 are respectively provided with V-shaped placement grooves 6 for stably placing the wheel axle 4, and the wheel axle 4 is horizontally placed in the two placement grooves 6, and the left and right ends of the wheel axle 4 extend out of the two sides of the placement frame 5 respectively, and the left and right ends of the wheel axle 4 are respectively provided with wheel bodies 7.
[0025] like Figure 2 and Figure 3 As shown, two abutment plates 8 are installed on the support 1 for transverse sliding, and the two abutment plates 8 are arranged opposite to each other on the left and right. Specifically, a guide rod 9 extending transversely to the left and right is fixedly installed between the two vertical plates 2 by bolts, and two guide rods 9 are arranged side by side in front and back, and the two abutment plates 8 are slidably installed on the two guide rods 9 at the same time; a notch groove 10 is provided at the upper end of the abutment plate 8 for the wheel axle 4 to pass through, and the placement frame 5 is located between the two abutment plates 8. A driving component for adjusting the distance between the two abutment plates is connected between the two abutment plates 8. Specifically, the driving component is a hydraulic cylinder 11, and the cylinder body of the hydraulic cylinder 11 is fixedly installed on the abutment plate 8 on the left by bolts, and the piston rod of the hydraulic cylinder 11 is fixedly installed on the abutment plate 8 on the right by bolts.
[0026] The support 1 is provided with a limiting mechanism for locking the position of one of the abutment plates 8, specifically, as Figure 3 As shown, the limiting mechanism includes a slide bar 12 fixedly mounted on the right abutment plate 8 by bolts, two slide bars 12 are arranged side by side in front and back, a sleeve 13 matching the slide bar 12 is fixedly mounted on the right vertical plate 2 by bolts, a second positioning hole 14 vertically penetratingly arranged is provided on the slide bar 12, a second screw hole 15 is provided on the sleeve 13, and a second positioning screw 16 matching the second positioning hole 14 is screwed into the second screw hole 15. Two push rods 17 for abutting the two ends of the wheel shaft 4 are fixedly mounted on the support 1.
[0027] During specific use, the two abutment plates 8 are first driven to approach each other through the contraction of the hydraulic cylinder 11, so that the two abutment plates 8 are respectively against the left and right sides of the placement frame 5. At the same time, the abutment plate 8 on the right side drives the sliding rod 12 to slide along the sliding sleeve 13, and the sliding rod 12 drives the second positioning hole 14 to move to align with the second screw hole 15; the wheel axle 4 is placed horizontally in the two placement grooves 6, and the wheel bodies 7 at both ends of the wheel axle 4 are respectively located on the outside of the two abutment plates 8.
[0028] When only the wheel body 7 at one end of the axle 4 needs to be disassembled, the second positioning screw 16 is screwed into the second screw hole 15 and the second screw hole 15 is passed through the second positioning hole 14, so that the right-side abutment plate 8 and the sliding rod 12 cannot move left or right; the distance between the two abutment plates 8 is enlarged by extending the hydraulic cylinder 11. Since the abutment plate 8 on the right is in a locked state, the extension of the hydraulic cylinder 11 only drives the abutment plate 8 on the left side to move leftward to enlarge the distance between the two abutment plates 8, and then the abutment plate 8 on the left side moves left to contact the wheel body 7 at the left end, driving the axle 4 and the left and right wheel bodies 7 to move left synchronously; when the axle 4 moves left and contacts the top rod 17 at the left end, the abutment plate 8 on the left side continues to move leftward, so that the wheel body 7 at the left end falls off the axle 4, completing the disassembly of the wheel body 7 at one end of the axle 4.
[0029] Or when the wheel bodies 7 at both ends of the axle 4 need to be disassembled, the second positioning screw 16 is removed from the sliding sleeve 13 to release the lock on the right abutment plate 8; the hydraulic cylinder 11 is extended to expand the distance between the two abutment plates 8, and then the left and right abutment plates 8 respectively abut against the inner sides of the left and right wheel bodies 7, and the two abutment plates 8 move away from each other so that the two wheel bodies 7 fall off from the two ends of the axle 4 respectively, thereby efficiently completing the disassembly of the wheel body 7 side at both ends of the axle 4.
[0030] Two stoppers 18 are fixedly mounted on the guide rod 9 by bolts, and the two abutment plates 8 are located between the two stoppers 18. When the wheel bodies 7 at both ends of the wheel axle 4 are disassembled, when the distance between the two abutment plates 8 is enlarged, when one of the abutment plates 8 abuts against the stopper 18 located outside thereof, the abutment plate 8 stops moving outward, and the other abutment plate 8 moves in the opposite direction, thereby efficiently disassembling the wheel bodies 7 at both ends of the wheel axle 4.
[0031] like Figure 4 As shown, a vertically extending guide column 19 is welded to the bottom of the placement frame 5, and four guide columns 19 are arranged in a rectangular array. The guide columns 19 are slidably mounted on the cross plate 3. A vertically extending adjustment screw 20 is also rotatably mounted on the bottom of the placement frame 5 through a bearing, and the adjustment screw 20 is screwed on the cross plate 3. The placement frame 5 can be raised or lowered by rotating the adjustment screw 20, and then the placement frame 5 drives the wheel axle 4 thereon to move up and down, so that the end of the wheel axle 4 is axially aligned with the top rod 17, so as to match the use of wheel axles 4 of different thicknesses.
[0032] The two vertical plates 2 are respectively provided with mounting holes 21 which are arranged horizontally through, and the two push rods 17 are respectively arranged in the corresponding mounting holes 21. The push rod 17 is provided with a first positioning hole 22 which is arranged vertically through, and a plurality of first positioning holes 22 are evenly spaced along the length direction of the push rod 17. A protruding sleeve 23 is integrally formed on the vertical plate 2 at one end of the first positioning hole 22, and the sleeve 23 is connected with the first positioning hole 22. The sleeve 23 is provided with a first screw hole 24, and a first positioning screw 25 is screwed into the first screw hole 24, and the first positioning screw 25 passes through one of the first positioning holes 22. By passing the first positioning screw 25 through different first positioning holes 22, the length of the push rod 17 extending into the inner side of the vertical plate 2 can be adjusted to facilitate the use of axles 4 of different lengths.
[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A hydraulic wheel unloading device, characterized in that: It includes a support, a placement frame for placing the wheel axle is provided on the top of the support, and the wheel axle is placed horizontally on the placement frame; two abutment plates are installed on the support for horizontal sliding, and the upper ends of the abutment plates are provided with notch grooves for the wheel axle to pass through, the placement frame is located between the two abutment plates, and a driving component for adjusting the distance between the two abutment plates is connected between the two abutment plates, and a limiting mechanism for locking the position of one of the abutment plates is provided on the support; two push rods for abutting the two ends of the wheel axle are fixedly installed on the support.
2. A hydraulic wheel unloading device according to claim 1, characterized in that: A vertically extending guide column is fixedly installed at the bottom of the placement rack, and the guide column is slidably installed on the support. A vertically extending adjusting screw is also rotatably installed at the bottom of the placement rack, and the adjusting screw is screwed on the support.
3. A hydraulic wheel unloading device according to claim 1, characterized in that: The driving component is a hydraulic cylinder, a cylinder body of the hydraulic cylinder is fixedly mounted on one of the abutment plates, and a piston rod of the hydraulic cylinder is fixedly mounted on the other abutment plate.
4. A hydraulic wheel unloading device according to claim 1, characterized in that: The push rod is provided with a first positioning hole which is vertically penetrated, and a plurality of the first positioning holes are evenly spaced along the length direction of the push rod. A first positioning screw is screwed on the support, and the first positioning screw passes through one of the first positioning holes.
5. A hydraulic wheel unloading device according to claim 1, characterized in that: The limiting mechanism includes a sliding rod fixedly mounted on one of the abutment plates, a sliding sleeve matching the sliding rod fixedly mounted on the support, a second positioning hole vertically penetrating the sliding rod, and a second positioning screw matching the second positioning hole screwed on the sliding sleeve.
6. A hydraulic wheel unloading device according to claim 1, characterized in that: A transversely extending guide rod is fixedly mounted on the support, and the two abutment plates are both slidably mounted on the guide rod. Two stoppers are fixedly mounted on the guide rod, and the two abutment plates are located between the two stoppers.
Citation Information
Patent Citations
Mine car wheel pair dismounting device
CN218136197U