Mixer for color masterbatch

The servo motor drives the mixing rod and gear system to achieve bidirectional stirring, and combined with the synchronous rotation of the scraper, the problem of low mixing efficiency caused by the unidirectional rotation of the stirring blade in the color masterbatch mixing equipment is solved, and a full and uniform mixing effect is achieved.

CN222345988UActive Publication Date: 2025-01-14NINGBO HANDIAN CABLE
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Patent Information

Application Number
CN202421009656.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-14
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

In existing color masterbatch mixing equipment, the one-way rotation of the stirring leaves makes it difficult to fully and comprehensively mix the raw materials, affecting the working efficiency.

Method used

The servo motor is used to drive the mixing rod forward and the mixing rack is reversed through the gear system to achieve bidirectional stirring. The fixed plate and scraper rotate simultaneously to ensure that the raw materials are fully mixed in the mixing barrel.

Benefits of technology

Through the two-way stirring and scraper, the mixing efficiency of the color masterbatch is significantly improved, ensuring that the raw materials are fully stirred, and avoiding the raw materials adhered to the stirring barrel wall affecting the mixing effect.

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Abstract

The utility model relates to a stirring machine, in particular to a color masterbatch stirring machine which comprises a stirring barrel, a servo motor, a hopper, a stirring rod, a stirring frame, a fixing plate, an inner gear ring and the like. A servo motor is installed in the middle of the top of the stirring barrel, a hopper is connected to the top of the stirring barrel, a stirring rod is rotationally connected to the top in the stirring barrel, the top end of the stirring rod is connected with an output shaft of the servo motor, a stirring frame is rotationally connected to the stirring rod, and fixing plates are connected to the outer ends of blades of the stirring frame and make contact with the inner wall of the stirring barrel. According to the utility model, the servo motor drives the stirring rod to rotate forwards, and meanwhile, the stirring rod drives the first gear to rotate reversely through the second gear, so that the stirring frame is driven to rotate reversely through the inner gear ring, and color master batch raw materials can be stirred bidirectionally under the matching action of the forward rotation of the stirring rod and the reverse rotation of the stirring frame, thereby improving the mixing efficiency; and the fixed plate and the scraping plate rotate synchronously, so that the raw materials adhered to the inner wall of the stirring barrel can be scraped off, and the color master batch raw materials can be comprehensively stirred and mixed.
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Description

Technical Field

[0001] The utility model relates to a mixer, in particular to a mixer for color masterbatch. Background Art

[0002] Masterbatch is a mixture of resin and a large amount of pigment (up to 50%) or dye with high color concentration. It is an aggregate made by uniformly loading an extraordinary amount of pigment or dye in the resin. During the processing, only a small amount of masterbatch is needed to mix with uncolored resin to achieve the colored resin or product with the designed pigment concentration.

[0003] The basic components of masterbatch include pigments or dyes, carriers, dispersants and other additives. In the production of masterbatch, multiple raw materials need to be stirred and mixed. The current stirring equipment generally only realizes the stirring and mixing function by driving a stirring blade driven by a motor. The stirring blade rotates in one direction during stirring, and the raw materials will rotate with the stirring blade, which makes it difficult to fully and comprehensively mix the raw materials, affecting work efficiency. Utility Model Content

[0004] In order to overcome the disadvantage that the raw materials will rotate along with the stirring blades when stirring, which makes it difficult to fully and comprehensively mix the raw materials and affects work efficiency, the technical problem of the utility model is to provide a masterbatch mixer that can realize bidirectional rotation stirring, fully and comprehensively mix the raw materials and improve work efficiency.

[0005] The technical implementation scheme of the utility model is: a masterbatch mixer, including a mixing barrel, a servo motor, a hopper, a stirring rod, a stirring frame, a fixed plate, an inner gear ring, a mounting plate, a first gear and a second gear. A servo motor is installed in the middle of the top of the mixing barrel, the top of the mixing barrel is connected to the hopper, the top of the mixing barrel is rotatably connected to the stirring rod, the top of the stirring rod is connected to the output shaft of the servo motor, the stirring frame is rotatably connected to the stirring rod, the outer end of the blade of the stirring frame is connected to the fixed plate, the fixed plate is in contact with the inner wall of the mixing barrel, the stirring frame passes through the bottom of the mixing barrel and is rotatably connected to the mixing barrel, the bottom of the stirring frame is connected to the inner gear ring, the bottom of the mixing barrel is connected to the mounting plate, the first gear and the second gear are rotatably connected on the mounting plate, the first gear is meshed with the inner gear ring, the second gear is meshed with the first gear and is connected to the mixing barrel.

[0006] Further description, it also includes a scraper, the stirring frame is connected with the scraper, and the scraper is in contact with the bottom of the stirring barrel.

[0007] Further description, it also includes a discharge pipe and a valve. The outer side of the bottom of the mixing barrel is connected to the discharge pipe, and the valve is arranged on the discharge pipe.

[0008] Further description, it also includes a bolt bar and a return spring. The bolt bar is slidably connected to the valve, and a return spring is connected between the bolt bar and the valve. Two grooves are opened on the lower outer side of the mixing barrel, and the bolt bar and the groove cooperate to fix the valve state.

[0009] Further description, it also includes a cover plate and a handle. The hopper is provided with a cover plate, and the middle of the top of the cover plate is connected with a handle. The cover plate can prevent foreign matter from falling from the hopper into the mixing barrel.

[0010] Further explanation, it also includes an observation window, and the side wall of the mixing barrel is embedded with the observation window, through which the mixing status of the masterbatch raw materials inside the mixing barrel can be observed.

[0011] The beneficial effects of the utility model are as follows: the utility model drives the stirring rod to rotate forwardly through the servo motor, and at the same time, the stirring rod drives the first gear to rotate reversely through the second gear, thereby driving the stirring frame to rotate reversely through the inner gear ring. In this way, under the coordinated action of the forward rotation of the stirring rod and the reverse rotation of the stirring frame, the masterbatch raw materials can be stirred in both directions, thereby improving the mixing efficiency, and the fixed plate and the scraper rotate synchronously, which can scrape off the raw materials adhering to the inner wall of the stirring barrel, ensuring that the masterbatch raw materials can be fully stirred and mixed. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0013] Figure 2 It is a schematic cross-sectional view of the mixing barrel of the utility model.

[0014] Figure 3 For this utility model Figure 2 Enlarged structural diagram at A in the middle.

[0015] Figure 4 It is a three-dimensional structural schematic diagram of the stirring rod of the utility model.

[0016] Figure 5 It is a three-dimensional structural schematic diagram of the stirring frame of the utility model.

[0017] Figure 6 The utility model is a schematic diagram of the connection structure of the valve, bolt strip and return spring.

[0018] Markings in the accompanying drawings: 1: mixing barrel, 2: servo motor, 201: hopper, 3: stirring rod, 4: stirring frame, 5: fixing plate, 6: inner ring gear, 7: mounting plate, 8: first gear, 9: second gear, 10: scraper, 11: discharge pipe, 12: valve, 13: bolt bar, 14: return spring, 15: cover plate, 16: handle, 17: observation window. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.

[0020] A mixer for color masterbatch, such as Figure 1-6 As shown, it includes a mixing barrel 1, a servo motor 2, a hopper 201, a stirring rod 3, a stirring frame 4, a fixing plate 5, an inner gear ring 6, a mounting plate 7, a first gear 8, a second gear 9 and a scraper 10. The servo motor 2 is installed in the middle of the top of the mixing barrel 1 by bolts, the top of the mixing barrel 1 is connected to the hopper 201, the top of the mixing barrel 1 is rotatably connected to the stirring rod 3, the top of the stirring rod 3 is connected to the output shaft of the servo motor 2, the stirring rod 3 is rotatably connected to the stirring frame 4, the outer end of the blade of the stirring frame 4 is connected to the fixing plate 5, and the fixing plate 5 is in contact with the inner wall of the mixing barrel 1 The stirring frame 4 passes through the bottom of the stirring barrel 1 and is rotatably connected to the stirring barrel 1. The bottom of the stirring frame 4 is connected to an inner gear ring 6. The bottom of the stirring barrel 1 is connected to a mounting plate 7. The mounting plate 7 is rotatably connected to a first gear 8 and a second gear 9. The first gear 8 is meshed with the inner gear ring 6. The second gear 9 is meshed with the first gear 8 and is connected to the stirring rod 3. The second gear 9 is meshed with the first gear 8 in the opposite direction, so that the stirring rod 3 and the stirring frame 4 rotate in the opposite direction, thereby improving the mixing efficiency of the raw materials. The stirring frame 4 is connected to a scraper 10, and the scraper 10 is in contact with the bottom of the stirring barrel 1.

[0021] like Figure 1 and Figure 6 As shown, it also includes a discharge pipe 11, a valve 12, a bolt 13 and a reset spring 14. The discharge pipe 11 is connected to the outer side of the bottom of the mixing barrel 1, and the valve 12 is arranged on the discharge pipe 11. The bolt 13 is slidably connected to the valve 12, and the reset spring 14 is connected between the bolt 13 and the valve 12. Two grooves are provided on the lower part of the outer side of the mixing barrel 1, and the bolt 13 cooperates with the groove to fix the state of the valve 12.

[0022] like Figure 1 As shown, a cover plate 15 and a handle 16 are also included. The hopper 201 is provided with the cover plate 15 , and the middle of the top of the cover plate 15 is connected with the handle 16 . The cover plate 15 can prevent foreign matter from falling from the hopper 201 into the mixing barrel 1 .

[0023] like Figure 1 As shown, an observation window 17 is also included. The side wall of the mixing barrel 1 is embedded with the observation window 17, and the mixing status of the masterbatch raw materials inside the mixing barrel 1 can be observed through the observation window 17.

[0024] When the masterbatch needs to be stirred, the raw material is first poured from the hopper 201 into the stirring barrel 1, and then the cover plate 15 is covered on the hopper 201 through the handle 16, and the servo motor 2 is started to rotate forward, thereby driving the stirring rod 3 to rotate forward to stir the raw material in the stirring barrel 1, and at the same time, the stirring rod 3 drives the second gear 9 to rotate, thereby driving the first gear 8 to reverse, and then driving the stirring frame 4 to reverse through the inner gear ring 6. In this way, the masterbatch raw materials are fully stirred and mixed by the forward rotation of the stirring rod 3 and the reverse rotation of the stirring frame 4, which can improve the mixing efficiency, and the fixing plate 5 The scraper 10 can scrape off the masterbatch stuck on the inner wall of the mixing barrel 1 to prevent the raw materials from sticking to the inside of the mixing barrel 1 and being unable to be stirred, which affects the mixing effect. After mixing evenly, pull the bolt 13 forward to move it out of the groove below, the reset spring 14 is deformed, and then turn the valve 12 counterclockwise to open the valve 12. The evenly mixed masterbatch in the mixing barrel 1 is discharged from the discharge pipe 11, and the bolt 13 is loosened. Under the action of the reset spring 14, the bolt 13 moves backward and is inserted into the corresponding groove, thereby fixing the position of the valve 12.

[0025] Although the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art having benefit of this disclosure will appreciate that various other embodiments may be designed without departing from the scope of the present invention. Therefore, the scope of the present invention should be limited only by the appended claims.

Claims

1. A masterbatch mixer, comprising a mixing barrel (1), a servo motor (2), a hopper (201) and a stirring rod (3), wherein the servo motor (2) and the hopper (201) are installed on the top of the mixing barrel (1), a stirring rod (3) is rotatably connected in the mixing barrel (1), and the stirring rod (3) is connected to the output shaft of the servo motor (2), wherein: The invention also comprises a stirring frame (4), a fixing plate (5), an inner gear ring (6), a mounting plate (7), a first gear (8) and a second gear (9); the stirring frame (4) is rotatably connected to the stirring rod (3); the outer end of the blade of the stirring frame (4) is connected to the fixing plate (5); the fixing plate (5) contacts the inner wall of the stirring barrel (1); the stirring frame (4) passes through the bottom of the stirring barrel (1) and is rotatably connected to the stirring barrel (1); the bottom of the stirring frame (4) is connected to the inner gear ring (6); the bottom of the stirring barrel (1) is connected to the mounting plate (7); the mounting plate (7) is rotatably connected to the first gear (8) and the second gear (9); the first gear (8) is meshed with the inner gear ring (6); the second gear (9) is meshed with the first gear (8) and is connected to the stirring rod (3).

2. A color masterbatch mixer according to claim 1, characterized in that: It also includes a scraper (10), the scraper (10) is connected to the stirring frame (4), and the scraper (10) is in contact with the bottom of the stirring barrel (1).

3. A color masterbatch mixer according to claim 1, characterized in that: It also comprises a discharge pipe (11) and a valve (12); the discharge pipe (11) is connected to the outer side of the bottom of the mixing barrel (1), and the valve (12) is arranged on the discharge pipe (11).

4. A color masterbatch mixer according to claim 3, characterized in that: The mixing barrel (1) further comprises a bolt strip (13) and a return spring (14); the bolt strip (13) is slidably connected to the valve (12); a return spring (14) is connected between the bolt strip (13) and the valve (12); two grooves are provided at the lower outer part of the mixing barrel (1); the bolt strip (13) cooperates with the grooves to fix the state of the valve (12).

5. A color masterbatch mixer according to claim 1, characterized in that: It also includes a cover plate (15) and a handle (16). The hopper (201) is provided with the cover plate (15), and the middle of the top of the cover plate (15) is connected with the handle (16).

6. A color masterbatch mixer according to claim 1, characterized in that: It also includes an observation window (17), and the side wall of the mixing barrel (1) is embedded with the observation window (17).