Nut fuse machine
By designing a nut hot melt machine, using vibrating feeding tray and moving mechanism to automatically implant nuts, the problems of high labor intensity and uneven welding quality in the traditional nut hot melt implantation process are solved, and the nuts are realized after the plastic parts are formed Fast, convenient implantation and high-quality molding.
Patent Information
- Application Number
- CN202420947724.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the traditional hot melt implantation process of nuts, manual labor intensity is high, the welding quality is uneven, and the mold structure complexity and difficulty of demolding are increased when the nut is implanted during the injection molding of plastic parts.
A nut hot melt machine is designed, including a chassis, feeding station, hot melt station, vibrating feeding tray, grabbing mechanism and hot melting mechanism. The nut is fed through the vibrating feeding tray, and the carrier stage and moving mechanism are used to transfer the nut. The nut is moved to the hot melt station for automatic heating and implantation, ensuring that the nut is pressed into the plastic part.
It realizes the rapid and convenient hot melt implantation of nuts after plastic parts are formed, improves the controllability of welding quality, reduces the labor intensity and the complexity of nut implantation, and solves problems in traditional processes.
Smart Images

Figure CN222346131U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of hot melt machines, and specifically discloses a nut hot melt machine. Background Art
[0002] There are several ways to embed copper nuts into plastic parts, such as mold forming pre-embedding, hot pressing, ultrasonic pressing, cold pressing, etc. Among them, hot melt embedding is the most common and most common embedding method. The hot melt embedding process of the nut is to heat the copper nut to a certain temperature to soften the plastic, and then press it into the plastic part. This method produces less internal stress, and the torsion and tension effect of the nut is also very good.
[0003] However, in the existing nut hot-melt embedding process, nut implantation is usually carried out manually or during the plastic part injection molding process. Manual nut implantation requires workers to use a soldering iron to heat the nut and melt the nut into the plastic part. Due to high-temperature operation, there is a phenomenon of harm to the workers. At the same time, the operation efficiency is low and the welding quality is uneven. Although the welding quality is good during the implantation process of plastic parts, the structure of the plastic mold is complicated, the mold volume becomes larger, and the difficulty of subsequent demolding is increased. Therefore, in view of this, the inventor provides a nut hot-melt machine to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the problems of high labor intensity and uneven welding quality in the traditional nut hot-melt embedding process.
[0005] In order to achieve the above-mentioned purpose, the basic scheme of the utility model provides a nut hot melt machine, comprising:
[0006] A chassis, wherein a loading station and a hot-melt station are arranged in the chassis, and a loading platform is slidably connected between the loading station and the hot-melt station;
[0007] A moving mechanism drives the stage to slide back and forth;
[0008] A vibrating feeding tray is arranged outside the chassis and connected with a feeding trough;
[0009] The gripping mechanism includes an electric gripper that can grip the nuts in the feeding trough to the loading station and a driving assembly that drives the electric gripper to move;
[0010] The hot melt mechanism includes a vertical driving member located directly above the hot melt station, a pressure plate driven by the vertical driving member, a hot melt plate arranged below the pressure plate, and a plurality of hot melt heads buried in the hot melt plate. A reset member for driving the hot melt plate to reset is arranged in the chassis.
[0011] The principles and effects of this basic solution are:
[0012] Compared with the prior art, the utility model feeds nuts through a vibrating feed plate, and at the same time places plastic parts that need to be implanted with nuts through a loading platform, and then uses a grabbing mechanism to grab the nuts in the feeding trough to the corresponding implantation positions of the plastic parts on the loading platform in turn, and uses a moving mechanism to move the loading platform and the plastic parts and nuts on the loading platform to the hot melt station, and the vertical driving member presses the pressing plate downward so that the hot melt head on the hot melt plate contacts the nut, thereby heating the nut. After heating for a period of time, the vertical driving member drives the pressing plate to further press the hot melt plate downward, so that the nut is completely pressed into the plastic part, thereby completing the hot melt implantation process of the nut to the plastic part. The utility model can quickly and conveniently perform hot melt implantation of nuts on plastic parts after the plastic parts are formed, and the molding quality is easy to control. While not increasing the difficulty of plastic part molding, it also solves the problems of high manual labor intensity and uneven welding quality in the traditional nut hot melt implantation process.
[0013] Further, the moving mechanism comprises:
[0014] The stage driving cylinder is arranged in the chassis;
[0015] Slide rail, located between the loading station and the hot-melt station;
[0016] The slide table is driven by the loading platform driving cylinder and is slidably connected with the slide rail.
[0017] The slide rail is used for limiting and guiding, and the stage driving cylinder is used for driving, so as to conveniently drive the slide and the stage to move back and forth between the loading station and the hot melting station.
[0018] Furthermore, the loading platform is arranged on the slide and a heat insulation board is arranged between the slide, and the heat insulation board can protect the slide and the loading platform driving cylinder.
[0019] Further, the driving assembly comprises:
[0020] An X-axis ball nut screw pair, wherein the sliding direction of the nut seat in the X-axis ball nut screw pair is parallel to the direction of the slide rail;
[0021] A Y-axis ball nut screw pair is arranged on a nut seat in the X-axis ball nut screw pair, and a sliding direction of the nut seat in the Y-axis ball nut screw pair is perpendicular to the slide rail;
[0022] The Z-axis cylinder is arranged on the nut seat in the Y-axis ball nut screw pair, and the piston rod of the Z-axis cylinder is vertically connected downward to a mounting plate for mounting the electric clamp.
[0023] By setting the X-axis ball nut screw pair, the Y-axis ball nut screw pair and the Z-axis cylinder, the electric clamp can be adjusted in multiple directions to facilitate clamping the nut to the corresponding implantation position of the plastic part.
[0024] Furthermore, the electric clamps are multiple and detachably connected to the mounting plate, so that multiple nuts can be grasped at the same time.
[0025] Furthermore, a plurality of vertical guide rods are arranged around the hot melt station, and the pressing plate and the hot melt plate are both slidably connected to the guide rods, which play the role of limiting and guiding the pressing plate and the hot melt plate.
[0026] Further, the reset member is a reset spring sleeved on the outer wall of each guide rod and in contact with the hot melt plate. The reset spring facilitates the hot melt plate to be reset. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 A schematic diagram of a nut hot melt machine proposed in an embodiment of the present application is shown;
[0029] Figure 2 A schematic diagram of a driving assembly in a nut hot melt machine proposed in an embodiment of the present application is shown;
[0030] Figure 3 A schematic diagram of a hot melt component in a nut hot melt machine proposed in an embodiment of the present application is shown;
[0031] Figure 4 A schematic diagram of a moving mechanism in a nut hot melt machine proposed in an embodiment of the present application is shown. DETAILED DESCRIPTION
[0032] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0033] The figure marks in the drawings of the specification include: chassis 1, partition 2, mounting frame 3, vibrating feed tray 4, transition plate 5, fixed plate 6, mounting seat 7, slide rail 8, X-axis drive motor 9, X-axis nut seat 10, Y-axis drive motor 11, Y-axis nut seat 12, Z-axis cylinder 13, mounting plate 14, electric clamp 15, vertical cylinder 16, pressure plate 17, hot melt plate 18, return spring 19, stage drive cylinder 20, slide 21, heat insulation plate 22, stage 23.
[0034] A nut hot melt machine, for example Figure 1 As shown, including:
[0035] Chassis 1: A partition 2 is arranged inside the chassis 1, and a loading station and a hot-melt station are arranged on the partition 2. A loading platform 23 is slidably connected between the loading station and the hot-melt station.
[0036] Vibrating feed tray 4: A mounting frame 3 is provided on the outer wall of the chassis 1, and a feeding trough is connected to the mounting frame 3 of the vibrating feed tray 4. The vibrating feed tray 4 is driven by a vibration motor. A transition plate 5 is also provided on the outer side wall of the chassis 1, and the feeding trough is connected to the surface of the transition plate 5.
[0037] Grasping mechanism: Figure 2 As shown, the grabbing mechanism includes an electric gripper 15 that can grab the nuts in the feeding trough to the loading station and a driving component that drives the electric gripper 15 to move, and the driving component includes an X-axis ball nut screw pair, a Y-axis ball nut screw pair and a Z-axis cylinder 13, wherein a fixed plate 6 is arranged in the chassis 1, and the X-axis ball nut screw pair includes an X-axis driving motor 9 arranged on the fixed plate 6, an X-axis screw driven to rotate by the X-axis driving motor 9, an X-axis nut seat 10 matched with the X-axis screw, and an X-axis guide rail for limiting and guiding the X-axis nut seat 10; the Y-axis ball nut screw pair It includes a Y-axis driving motor 9 arranged on an X-axis nut seat 10, a Y-axis screw driven by the Y-axis driving motor 9, a Y-axis nut seat 10 matched with the Y-axis screw, and a Y-axis guide rail for limiting and guiding the Y-axis nut seat 10. The sliding direction of the X-axis nut seat 10 and the sliding direction of the Y-axis nut seat 10 are perpendicular to each other in the horizontal plane; the Z-axis cylinder 13 is arranged on the Y-axis nut seat 10, and the piston rod of the Z-axis cylinder 13 is vertically connected downward to a mounting plate 14 for mounting an electric clamp 15. There are several electric clamps 15 and they are detachably connected to the mounting plate 14.
[0038] Hot melt mechanism: Figure 3As shown, the hot melt mechanism includes a vertical driving member located directly above the hot melt station, a pressure plate 17 driven by the vertical driving member, a hot melt plate 18 arranged below the pressure plate 17 and a plurality of hot melt heads buried in the hot melt plate 18, and a reset member for driving the hot melt plate 18 to reset is provided in the chassis 1, wherein the vertical driving member adopts a vertical cylinder 16, and a mounting seat 7 for mounting the vertical cylinder 16 is arranged in the chassis 1, and a plurality of vertical guide rods located between the mounting seat 7 and the partition 2 are provided around the hot melt station, and the pressure plate 17 and the hot melt plate 18 are both slidably connected to the guide rods, and the reset member is a reset spring 19 which is sleeved on the outer wall of each guide rod and located between the bottom of the guide rod and the hot melt plate 18.
[0039] Moving mechanism: The moving mechanism is used to drive the stage 23 to slide back and forth between the loading station and the hot melt station. Figure 4 As shown, the moving mechanism includes a stage driving cylinder 20, a slide rail 8 and a slide 21, etc., specifically as follows: the stage driving cylinder 20 is installed on the lower surface of the partition 2; there are two slide rails 8 and they are arranged between the loading station and the hot melt station; there is also a through groove between the two slide rails 8 between the loading station and the hot melt station, and the slide 21 passes through the through groove and is connected to the piston rod end of the stage driving cylinder 20, and is slidably connected to the slide rail 8, and a heat insulation board 22 is arranged between the slide 21 and the stage 23 for protection.
[0040] Controller: used to control the start, stop, forward and reverse operation status of the vibration motor, X-axis drive motor 9, Y-axis drive motor 9, Z-axis cylinder 13, vertical cylinder 16, hot melt head and stage drive cylinder 20, etc., and a PLC controller or a single-chip microcomputer controller can be used.
[0041] During the implementation of the utility model, the nuts are fed by the vibrating feeding plate 4, and the plastic parts to be implanted with nuts are placed on the stage 23. Then, the nuts in the feeding trough are picked up by the electric gripper 15, and the position of the electric gripper 15 is moved by the X-axis ball nut screw pair, the Y-axis ball nut screw pair and the Z-axis cylinder 13 to sequentially grab the plastic parts on the stage 23 corresponding to the implantation position, and the stage 23 and the plastic parts and nuts on the stage 23 are moved to the hot melt station by the moving mechanism, and the vertical driving member presses the pressing plate 17 downward. The hot melt head on the hot melt plate 18 is brought into contact with the nut, thereby heating the nut. After heating for a period of time, the vertical drive member drives the pressure plate 17 to further press the hot melt plate 18 downward, so that the nut is completely pressed into the plastic part, thereby completing the nut hot melt implantation process for the plastic part. The utility model can conveniently and quickly hot melt implant the nut into the plastic part after the plastic part is formed, and the molding quality is easy to control. While not increasing the difficulty of plastic part molding, it also solves the problems of high labor intensity and uneven welding quality in the traditional nut hot melt implantation process.
[0042] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A nut hot melt machine, characterized in that: include: A chassis, wherein a loading station and a hot-melt station are arranged in the chassis, and a loading platform is slidably connected between the loading station and the hot-melt station; A moving mechanism drives the stage to slide back and forth; A vibrating feeding tray is arranged outside the chassis and connected with a feeding trough; The gripping mechanism includes an electric gripper that can grip the nuts in the feeding trough to the loading station and a driving assembly that drives the electric gripper to move; The hot melt mechanism includes a vertical driving member located directly above the hot melt station, a pressure plate driven by the vertical driving member, a hot melt plate arranged below the pressure plate, and a plurality of hot melt heads buried in the hot melt plate. A reset member for driving the hot melt plate to reset is arranged in the chassis.
2. A nut hot melt machine according to claim 1, characterized in that: The moving mechanism comprises: The stage driving cylinder is arranged in the chassis; Slide rail, located between the loading station and the hot-melt station; The slide table is driven by the loading platform driving cylinder and is slidably connected with the slide rail.
3. A nut hot melt machine according to claim 2, characterized in that: The loading platform is arranged on the slide platform, and a heat insulation plate is arranged between the loading platform and the slide platform.
4. A nut hot melt machine according to claim 2 or 3, characterized in that: The drive assembly comprises: An X-axis ball nut screw pair, wherein the sliding direction of the nut seat in the X-axis ball nut screw pair is parallel to the direction of the slide rail; A Y-axis ball nut screw pair is arranged on a nut seat in the X-axis ball nut screw pair, and a sliding direction of the nut seat in the Y-axis ball nut screw pair is perpendicular to the slide rail; The Z-axis cylinder is arranged on the nut seat in the Y-axis ball nut screw pair, and the piston rod of the Z-axis cylinder is vertically connected downward to a mounting plate for mounting the electric clamp.
5. A nut hot melt machine according to claim 4, characterized in that: There are a plurality of electric clamps which are detachably connected to the mounting plate.
6. A nut hot melt machine according to claim 1, characterized in that: A plurality of vertical guide rods are arranged around the hot-melt station, and the pressing plate and the hot-melt plate are both slidably connected with the guide rods.
7. A nut hot melt machine according to claim 6, characterized in that: The reset member is a reset spring which is sleeved on the outer wall of each guide rod and contacts with the hot melt plate.