Rapid card clothing replacing tool for carding machine
By designing a quick replacement tool for carding needle cloth including storage blocks, fixing components, drilling components and installation components, the safety and efficiency of manual cutting and installation during needle cloth replacement during textile process is solved, and the safety and efficiency of manual cutting and installation in the replacement process of needle cloth during textile process is achieved. Improved safety and production efficiency.
Patent Information
- Application Number
- CN202420124115.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-18
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-01-18
AI Technical Summary
During the textile process, manual cutting and installation is required during the replacement of carding needle cloth, resulting in low safety risks and low production efficiency, and long replacement time.
A card machine needle cloth quick replacement tool is designed including storage blocks, fixing components, drilling components and mounting components. The needle cloth is fixed by fixing components, drilling components and mounting components are drilled to reduce manual cutting and installation processes. The middle needle is damaged and the needle cloth can be replaced and installed with the handle.
It effectively reduces needle priming damage, simplifies the installation process of needle cloth, improves replacement speed, and improves production efficiency.
Smart Images

Figure CN222349208U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of maintenance and installation tools, in particular to a quick needle cloth replacement tool for a carding machine. Background Technique
[0002] At present, the development of the textile industry has been relatively perfect, and fully automated operations have been realized in the textile process. In the automated operation process, a common carding machine is used. The cleaning roller in the carding machine is coated with needle cloth to clean and comb cotton fibers or chemical fibers. Since the needle cloth has disadvantages such as being not firm enough, having insufficient gripping force, and short service life after being used for a period of time, it is often necessary to replace the new needle cloth in time for textile processing. During the process of replacing the needle cloth, manual operation is usually required. During the operation, generally, scissors are used to cut a small notch at both ends of the strip-shaped needle cloth, and then it is fixedly installed at both ends of the cleaning roller. During the cutting and installation process, the needle cloth needs to be held by hand, and the needles on the needle cloth will cause certain safety problems such as stabbing the safety maintainer. Moreover, the installation is extremely inconvenient, and the replacement time is long, affecting the production efficiency and other problems. Content of the Utility Model
[0003] The utility model provides the following technical solutions: The purpose of the utility model is to provide a quick needle cloth replacement tool for a carding machine to solve the problems in the above background technique that generally, scissors are used to cut a small notch at both ends of the strip-shaped needle cloth during the operation, and then it is fixedly installed at both ends of the cleaning roller. During the cutting and installation process, the needle cloth needs to be held by hand, and the needles on the needle cloth will cause certain safety problems such as stabbing the safety maintainer. Moreover, the installation is extremely inconvenient, and the replacement time is long, affecting the production efficiency and other problems.
[0004] To achieve the above purpose, the utility model provides the following technical solutions: A quick needle cloth replacement tool for a carding machine, comprising: a storage block, a fixing component, a drilling component, and an installation component. The fixing component is installed inside the storage block. The drilling component is connected inside the storage block and is located on one side of the fixing component. The installation component is connected to the surface of the drilling component. A support plate is installed inside the storage block, and a handle is installed on one side of the storage block.
[0005] Preferably, the storage block is in a C shape, the storage block is made of metal, and the drilling component and the fixing component are connected inside the storage block from left to right in sequence.
[0006] Preferably, the fixing component includes: a first threaded rod, a pressing block, and a rotating groove. The first threaded rod is longitudinally threadedly connected to the top end of the storage block. The pressing block is connected to the bottom end of the first threaded rod. The rotating groove is opened inside the pressing block and is connected to the bottom end of the first threaded rod inside the rotating groove.
[0007] Preferably, the rotation groove is T-shaped, and the first threaded rod is rotationally connected to the extrusion block through the rotation groove.
[0008] Preferably, the first threaded rod is threadedly connected to the storage block, and a threaded hole for the first threaded rod to move is provided at the top of the storage block.
[0009] Preferably, the drilling assembly comprises: a drilling tool and a docking block, the drilling tool is arranged inside the storage block, and the docking block is installed on the top of the drilling tool.
[0010] Preferably, the mounting assembly comprises: a second threaded rod and a fixing screw, wherein the second threaded rod is longitudinally threadedly connected to the interior of the storage block, and the fixing screw is connected to two side walls of the docking block.
[0011] Preferably, the bottom end of the second threaded rod is connected to the docking block, and the docking block is fixedly connected to the second threaded rod via a fixing screw.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the card clothing quick replacement tool for the carding machine can fix the card clothing on the support plate inside the storage block through the fixing assembly, and then punch holes in the card clothing through the cooperation of the drilling assembly and the installation assembly, thereby reducing the situation where the workers are injured by needles during the cutting process. At the same time, during the installation process, the workers hold the handle to connect the first part of the card clothing, then take out the installation tool and pass it along the bottom end of the card clothing, and then tilt the storage block to expose the docking hole of the card clothing punched by the drilling assembly, and then pass through the card clothing for fixing. The specific contents are as follows:
[0013] 1. The first threaded rod can be rotated to drive the extrusion block to descend, thereby fixing the card clothing inside the storage block, and then the docking block drives the drilling tool to be inserted into the bottom end of the second threaded rod, and then the fixing screws are taken out and screwed in along the openings at both ends of the docking block to fix the drilling tool. After fixing, the second threaded rod is rotated to descend, and then the drilling tool descends to drill holes in the card clothing, thereby reducing the situation where the staff are injured by manual cutting of the card clothing;
[0014] 2. You can hold the handle and pull the card clothing to connect the first part of the card clothing, then tilt the storage block to expose the punching position on the card clothing, then take out the installation tool and insert it along the bottom of the card clothing, and then the installation tool will pass through the bottom and insert into the punching position, which facilitates the replacement and installation of the card clothing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0016] Figure 2Schematic diagram of the main body cross-section structure of the present utility model;
[0017] Figure 3 Schematic diagram of the main body top view structure of the present utility model;
[0018] Figure 4 For the present utility model Figure 2 Enlarged structure schematic diagram of part A;
[0019] Figure 5 For the present utility model Figure 2 Enlarged structure schematic diagram of part B.
[0020] In the figure: 1, storage block; 2, fixing component; 201, first threaded rod; 202, extrusion block; 203, rotation groove; 3, drilling component; 301, drilling tool; 302, docking block; 4, installation component; 401, second threaded rod; 402, fixing screw; 5, support plate; 6, handle. Specific implementation manner
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figure 1-5 , the present utility model provides a technical solution: A quick needle cloth replacement tool for a carding machine, comprising: a storage block 1, a fixing component 2, a drilling component 3 and an installation component 4. The fixing component 2 is installed inside the storage block 1. The drilling component 3 is connected inside the storage block 1 and is located on one side of the fixing component 2. The installation component 4 is connected to the surface of the drilling component 3. A support plate 5 is installed inside the storage block 1, and a handle 6 is installed on one side of the storage block 1;
[0023] The storage block 1 is in a C shape. The storage block 1 is made of metal. The drilling component 3 and the fixing component 2 are sequentially connected inside the storage block 1 from left to right
[0024] Referring to Figure 1-5 It can be seen that the fixing component 2 includes: a first threaded rod 201, an extrusion block 202 and a rotation groove 203. The first threaded rod 201 is longitudinally threadedly connected to the top of the storage block 1. The extrusion block 202 is connected to the bottom of the first threaded rod 201. The rotation groove 203 is opened inside the extrusion block 202 and the inside of the rotation groove 203 is connected to the bottom of the first threaded rod 201.
[0025] The rotation groove 203 is T-shaped, and the first threaded rod 201 is rotationally connected to the extrusion block 202 through the rotation groove 203 .
[0026] The first threaded rod 201 is threadedly connected to the storage block 1 , and a threaded hole is provided at the top of the storage block 1 for the first threaded rod 201 to move.
[0027] See also Figure 1-5 It can be seen that the drilling assembly 3 includes: a drilling tool 301 and a docking block 302, the drilling tool 301 is arranged inside the storage block 1, and the docking block 302 is installed on the top of the drilling tool 301
[0028] See also Figure 1-5 It can be seen that the installation assembly 4 includes: a second threaded rod 401 and a fixing screw 402 , the second threaded rod 401 is longitudinally threadedly connected to the inside of the storage block 1 , and the fixing screw 402 is connected to the two side walls of the docking block 302 .
[0029] The bottom end of the second threaded rod 401 is connected to the docking block 302 , and the docking block 302 is fixedly connected to the second threaded rod 401 via a fixing screw 402 .
[0030] In summary: Figure 1-5When using the card clothing quick replacement tool for the cotton carding machine, first take out the card clothing to be replaced for punching. At this time, put one end of the card clothing into the storage block 1, and then place it on the surface of the support plate 5. Then rotate the first threaded rod 201 to allow the first threaded rod 201 to descend along the threaded groove at the top of the storage block 1, thereby driving the extrusion block 202 to descend. At the same time, after the extrusion block 202 contacts the card clothing, the first threaded rod 201 can be continuously rotated to allow the first threaded rod 201 to rotate along the rotation groove 203, so that the extrusion block 202 can squeeze and fix the card clothing more stably, so that the extrusion block 202 will not rotate with the first threaded rod 201 to cause the card clothing to twist. Before that, the second threaded rod 401 and the fixing screw 402 can be taken out, and then the second threaded rod 401 can be screwed in along the threaded opening at the top of the storage block 1. Then take out the drilling tool 301 and the docking block 302, and insert the docking block 302 into the bottom end of the second threaded rod 401. Then, The removed fixing screws 402 are screwed into the openings on both sides of the docking block 302 until they pass through the docking block 302 and connect with the second threaded rod 401 and stop. At this time, the assembly of the drilling tool 301 is completed. Then the second threaded rod 401 is rotated to drive the drilling tool 301 to descend and drill holes in the card clothing stored on the support plate 5, thereby reducing the situation where manual cutting of the card clothing injures the staff. Subsequently, holes are drilled at both ends of the card clothing in the same way. When the drilling of the other end of the card clothing is completed, the card clothing can be installed so that the first ends of the card clothing are connected. Then, the storage block 1 is tilted by holding the handle 6. At this time, the card clothing placed on the surface of the support plate 5 is tilted, and the fixing component 2 will not let the card clothing separate from the storage block 1. Then, the installation tool is taken out and inserted from the drilling hole at the bottom of the card clothing until it passes through the drilling hole where the two card clothings are superimposed and fixed, thereby facilitating the installation and replacement of the card clothing. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A carding machine clothing quick replacement tool, comprising: A storage block (1), a fixing component (2), a drilling component (3) and a mounting component (4), characterized in that: the fixing component (2) is installed inside the storage block (1), the drilling component (3) is connected inside the storage block (1) and is located on one side of the fixing component (2), the mounting component (4) is connected to the surface of the drilling component (3), a support plate (5) is installed inside the storage block (1), and a handle (6) is installed on one side of the storage block (1).
2. A carding machine clothing quick replacement tool according to claim 1, characterized in that: The storage block (1) is in a C shape, the storage block (1) is made of metal, and the drilling component (3) and the fixing component (2) are sequentially connected inside the storage block (1) from left to right.
3. A carding machine clothing quick replacement tool according to claim 1, characterized in that: The fixing component (2) includes: a first threaded rod (201), a pressing block (202) and a rotating groove (203). The first threaded rod (201) is longitudinally threadedly connected to the top of the storage block (1), the pressing block (202) is connected to the bottom end of the first threaded rod (201), and the rotating groove (203) is opened inside the pressing block (202) and the inside of the rotating groove (203) is connected to the bottom end of the first threaded rod (201).
4. A carding machine clothing quick replacement tool according to claim 3, characterized in that: The rotating groove (203) is in a T shape, and the first threaded rod (201) and the pressing block (202) are rotationally connected through the rotating groove (203).
5. A carding machine clothing quick-change tool according to claim 3, characterized in that: The first threaded rod (201) is threadedly connected to the storage block (1), and a threaded hole for the movement of the first threaded rod (201) is opened at the top of the storage block (1).
6. A carding machine clothing quick-change tool according to claim 1, characterized in that: The drilling component (3) includes: a drilling tool (301) and a docking block (302). The drilling tool (301) is arranged inside the storage block (1), and the docking block (302) is installed at the top of the drilling tool (301).
7. A carding machine clothing quick-change tool according to claim 1, characterized in that: The mounting component (4) includes: a second threaded rod (401) and a fixing screw (402). The second threaded rod (401) is longitudinally threadedly connected inside the storage block (1), and the fixing screw (402) is connected to the two side walls of the docking block (302).
8. A carding machine clothing quick-change tool according to claim 7, characterized in that: The bottom end of the second threaded rod (401) is connected to the docking block (302), and the docking block (302) and the second threaded rod (401) are fixedly connected through the fixing screw (402).