Energy-saving structure of hot box of elasticizer
By setting up partitions and ventilation duct systems in the hot box of the amplifier, fresh air is heated and high-temperature exhaust gas is preheated, the problem of high-temperature exhaust gas taking away heat is solved, and the energy efficiency of the amplifier is improved.
Patent Information
- Application Number
- CN202421178148.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the heating process of the bomb recharger, the high-temperature exhaust gas takes away a lot of heat, resulting in high energy consumption.
A hot box for the ammunition machine is designed. By setting a partition in the heat box, multiple parallel chambers are separated and connected to the outside world at both ends of the chamber. The fresh air is heated by ventilation ducts and electromagnetic heating rings, carrying smoke. The high-temperature air flows in the confined space to indirectly preheat fresh air to reduce heat loss.
Effectively utilize the heat in the exhaust gas to preheat fresh air, reduce the energy consumption of the bomb recharger and achieve energy saving effect.
Smart Images

Figure CN222349223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a texturing machine hot box, in particular to an energy-saving structure of a texturing machine hot box. Background Art
[0002] In the existing textile industry, texturing equipment (texturing machine) is one of the important components of various polyester filament production equipment. It is a kind of textile machinery that can process untwisted yarns such as polyester and nylon into elastic yarns with medium elasticity and low elasticity through false twisting. In the production process of the texturing machine, there is a step that requires heating by a hot box; during the heating process, a large amount of smoke will be generated to form waste gas. The smoke exhaust device is used to remove the waste gas in the hot box during the production process of the texturing machine, but the high-temperature waste gas will take away a lot of heat in the hot box during the exhaust process, resulting in high energy consumption. Utility Model Content
[0003] In order to solve the above technical deficiencies, the utility model provides a texturizing machine hot box energy-saving structure, which can effectively utilize the heat in the exhaust gas.
[0004] The utility model discloses an energy-saving structure of a hot box of a texturizing machine, comprising a flat hot box, wherein a plurality of parallel chambers are separated by partitions in the hot box, a heat insulation layer is arranged on the top surface of the chamber, two ends of the chamber are communicated with the outside, a hot rail is arranged in the chamber, an inwardly concave wire-passing channel is arranged on the upper end surface of the hot rail, baffles are arranged transversely at both ends of the hot box, the lower end of the baffle is flush with the upper end surface of the hot rail, the upper end of the baffle is flush with the upper end surface of the hot box, a fence is arranged on the peripheral side of the upper end surface of the hot box, a ventilation pipe is arranged at the position corresponding to each chamber in the fence, one end of the ventilation pipe passes through the fence, The other end of the ventilation pipe is connected with the corresponding chamber through a bent pipe. Ventilation holes are provided on the upper end surface of the heat box and on the end of the insulation layer away from the bent pipe corresponding to the position of each chamber. An electromagnetic heating coil is provided on the outside of the ventilation pipe, and the electromagnetic heating coil is electrically connected to a controller. A temperature sensor is provided in the bent pipe, and the temperature sensor is electrically connected to the controller. A cover plate is provided on the upper side of the enclosure, and an exhaust port is provided on the end of the cover plate away from the ventilation hole corresponding to the position of each ventilation pipe. An exhaust branch pipe is provided on the exhaust port, and the exhaust branch pipe is connected to the exhaust main pipe. An exhaust fan is provided on the exhaust main pipe.
[0005] The principle of the above technical solution is that the exhaust fan draws air, and fresh air enters the chamber of the heat box through the ventilation pipe, wherein the baffles arranged at both ends of the heat box prevent air from entering the chamber from both ends of the heat box, and the temperature sensor detects the temperature of the air entering the chamber in real time and feeds back to the controller, and the controller controls the electromagnetic heating coil to heat the ventilation pipe, thereby heating the air to a specified temperature. It should be noted here that the ventilation pipe is made of metal material, and the hot air entering the chamber heats the untwisted wire transported on the hot rail, and smoke is generated in the process of heating the untwisted wire. The high-temperature air carrying the smoke enters the enclosed space surrounded by the upper end face, the enclosure and the cover of the heat box through the ventilation hole. The high-temperature air carrying the smoke heats the ventilation pipe during the flow in the enclosed space, thereby indirectly transferring the heat to the fresh air in the ventilation pipe, thereby achieving the effect of energy saving. Finally, the air carrying the smoke enters the exhaust branch pipe, and finally converges to the exhaust main pipe. The exhaust fan is used to transport the exhaust gas carrying the smoke to the exhaust gas treatment device for environmental protection treatment.
[0006] For better heat preservation, the bottom and sides of the heat box, the outer side of the enclosure and the upper side of the cover are all provided with insulation layers.
[0007] The utility model provides an energy-saving structure of a heat box for a texturizing machine, which has the beneficial effect of effectively utilizing the heat in the exhaust gas to preheat the fresh air, and then heating the preheated fresh air to a specified temperature for heating the untwisted yarn transported on the hot rail, thereby achieving an energy-saving effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;
[0009] Figure 2 This is a schematic diagram of the structure of Example 1 of the utility model after removing the insulation layer;
[0010] Figure 3 This is a schematic diagram of the structure of Example 1 of the utility model after removing the insulation layer and the end cover;
[0011] Figure 4 This is a top view of Example 1 of the utility model after removing the insulation layer and the end cover;
[0012] Figure 5 This is a top view of the heat box in Example 1 of the utility model. DETAILED DESCRIPTION
[0013] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0014] Embodiment 1:
[0015] like Figures 1 to 5 As shown, the utility model discloses an energy-saving structure of a hot box of a texturing machine, comprising a flat hot box 8, wherein a plurality of parallel chambers are separated by partitions in the hot box 8, a heat insulating layer 13 is arranged on the top surface of the chamber, and both ends of the chamber are connected with the outside, a hot rail 6 is arranged in the chamber, and an inwardly concave wire-feeding channel is arranged on the upper end surface of the hot rail 6, baffles 7 are arranged transversely at both ends of the hot box 8, the lower end of the baffle 7 is flush with the upper end surface of the hot rail 6, and the upper end of the baffle 7 is flush with the upper end surface of the hot box 8, and a fence 9 is arranged on the peripheral side of the upper end surface of the hot box 8, and a ventilation pipe 5 is arranged at the position corresponding to each chamber in the fence 9, and one end of the ventilation pipe 5 passes through the fence 9, and the ventilation pipe 5 The other end is connected with the corresponding chamber through a bend pipe 11, and ventilation holes 14 are provided on the upper end surface of the heat box 8 and the end of the insulation layer 13 away from the bend pipe 11 corresponding to the position of each chamber. An electromagnetic heating coil 12 is provided on the outer side of the ventilation pipe 5, and the electromagnetic heating coil 12 is electrically connected to a controller. A temperature sensor is provided in the bend pipe 11, and the temperature sensor is electrically connected to the controller. A cover plate 10 is provided on the upper side of the enclosure 9, and an exhaust port is provided on the cover plate 10 at the end away from the ventilation hole 14 corresponding to the position of each ventilation pipe 5, and an exhaust branch pipe 4 is provided on the exhaust port, and the exhaust branch pipe 4 is connected to the exhaust main pipe 3, and an exhaust fan 2 is provided on the exhaust main pipe 3.
[0016] The principle of the above technical solution is that the exhaust fan 2 draws air, and fresh air enters the chamber of the heat box 8 through the ventilation pipe 5, wherein the baffles 7 arranged at both ends of the heat box 8 prevent air from entering the chamber from both ends of the heat box 8, and the temperature sensor detects the temperature of the air entering the chamber in real time and feeds back to the controller, and the controller controls the electromagnetic heating coil to heat the ventilation pipe 5, thereby heating the air to a specified temperature. It should be noted here that the ventilation pipe 5 is made of metal material, and the hot air entering the chamber heats the untwisted wire transported on the hot rail 6, and smoke is generated in the process of heating the untwisted wire. The high-temperature air carrying the smoke enters the enclosed space surrounded by the upper end surface of the heat box 8, the enclosure 9 and the cover plate 10 through the ventilation hole 14. The high-temperature air carrying the smoke heats the ventilation pipe 5 during the flow in the enclosed space, thereby indirectly transferring the heat to the fresh air in the ventilation pipe 5, thereby achieving the effect of energy saving. Finally, the air carrying the smoke enters the exhaust branch pipe 4, and finally converges to the exhaust main pipe 3. The exhaust gas carrying the smoke is transported to the exhaust gas treatment device through the exhaust fan 2 for environmental protection treatment.
[0017] For better heat preservation, the bottom and side surfaces of the heat box 8 , the outer side of the enclosure 9 and the upper side of the cover plate 10 are all provided with a heat insulation layer 1 .
[0018] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0019] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be an interactive relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0020] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0021] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simplified modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A texturizing machine hot box energy-saving structure, characterized in that: The invention comprises a flat heat box (8), wherein a plurality of parallel chambers are separated by partitions in the heat box (8), a heat insulation layer (13) is arranged on the top surface of the chamber, and both ends of the chamber are connected with the outside world, a heat rail (6) is arranged in the chamber, and a concave wire-feeding channel is arranged on the upper end surface of the heat rail (6), baffles (7) are arranged transversely at both ends of the heat box (8), the lower end of the baffle (7) is flush with the upper end surface of the heat rail (6), and the upper end of the baffle (7) is flush with the upper end surface of the heat box (8), and a fence (9) is arranged on the peripheral side of the upper end surface of the heat box (8), and a ventilation pipe (5) is arranged in the fence (9) at a position corresponding to each chamber, one end of the ventilation pipe (5) passes through the fence (9), and the other end of the ventilation pipe (5) is connected to the outer wall through a curved pipe (11). The corresponding chambers are connected, and ventilation holes (14) are arranged on the upper end surface of the heat box (8) and the end of the heat insulation layer (13) away from the bent pipe (11) corresponding to the position of each chamber. An electromagnetic heating coil (12) is arranged on the outer side of the ventilation pipe (5), and the electromagnetic heating coil (12) is electrically connected to a controller. A temperature sensor is arranged in the bent pipe (11), and the temperature sensor is electrically connected to the controller. A cover plate (10) is arranged on the upper side of the enclosure (9), and an exhaust port is arranged on the end of the cover plate (10) away from the ventilation hole (14) corresponding to the position of each ventilation pipe (5), and an exhaust branch pipe (4) is arranged on the exhaust port, and the exhaust branch pipe (4) is connected to the exhaust main pipe (3), and an exhaust fan (2) is arranged on the exhaust main pipe (3).
2. The energy-saving structure of the hot box of a texturizing machine according to claim 1 is characterized in that: The bottom and side surfaces of the heat box (8), the outer side of the enclosure (9) and the upper side of the cover plate (10) are all provided with a heat insulation layer (1).