Following air suspension inflating equipment

By designing the accompanying air suspension inflation device and using the inflatable detection components of the track device and the mobile unit assembly, the problems of low inflation efficiency and inability to monitor air tightness in real time in the prior art are solved, and the adaptability and air in high-beat production are achieved Effective detection of suspension system.

CN222351278UActive Publication Date: 2025-01-14JINAN BOSHENG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421179682.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-14
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

Existing vehicle air suspension inflation equipment has low inflation efficiency on the production line, cannot monitor air tightness in real time, and manual inflation is high and is not suitable for mass production.

Method used

A accompanying air suspension inflatable device is designed, including track device and mobile unit components, equipped with an inflatable unit, a filling gun frame, a wall assembly and an inflation detection component, which realizes filling and pressure holding detection through a pressure sensor and a pressure relief valve. , adapt to high-beat production needs.

Benefits of technology

The accompanying filling and pressure-keeping detection of the vehicle air suspension system is realized, the inflation efficiency and the adaptability of the production line are improved, the air tightness detection of the air suspension system is ensured, and it is suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses accompanying air suspension inflating equipment which comprises a track device and a moving unit assembly, the moving unit assembly is movably arranged on the track device and comprises an inflating unit, a power distribution cabinet, a filling gun rack, a wall-passing assembly and a filling gun, and an air inlet of the inflating unit is connected with a high-pressure air source. An air outlet of the inflating unit is connected with a filling gun through a wall-passing assembly; the air inflation unit comprises an air supply valve, a high-pressure reducing valve, an air storage tank, a filter, an air inflation detection assembly A, an air inflation reducing valve and an air inflation detection assembly B. The air inflation detection assembly A comprises a pressure sensor A, a pressure gauge A and a pressure release valve A. The air inflation detection assembly B comprises an air inflation valve, a pressure sensor B, a pressure gauge B and a pressure release valve B. According to the utility model, the track device and the mobile unit assembly are arranged to realize accompanying of the vehicle air suspension system, and the inflation detection assemblies A and B are arranged in the inflation unit of the mobile unit assembly to realize accompanying filling and pressure maintaining detection.
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Description

Technical Field

[0001] The utility model relates to the technical field of inflation equipment, in particular to an accompanying air suspension inflation equipment. Background Art

[0002] As the technology of air suspension becomes more and more mature, it is applied to more vehicles. At present, the air suspension system of vehicles is mostly inflated by the vehicle's own air pump or by manual inflation. The inert gas in the gas cylinder is also used to inflate the vehicle's air suspension. When the vehicle's own air pump is used to inflate the vehicle suspension, the vehicle suspension can only be inflated after the vehicle is assembled off the line, which increases the difficulty of assembly on the production line; when the vehicle suspension is inflated by manual inflation, there are certain requirements for the pressure of the gas cylinder, and the inert gas used is relatively expensive, the requirements for operation are also relatively high, it is not convenient to adjust, and the inflation efficiency is low; and the manual inflation method is not convenient for real-time monitoring of the inflation quality. It can be simply applied during trial production, but it is not conducive to mass production operations on the automobile assembly line.

[0003] For this purpose, online inflation equipment has also been developed. For example, the Chinese patent document with the authorization announcement number CN 211519169 U discloses a vehicle air suspension auxiliary inflation device, which realizes the inflation of the vehicle body after pressurizing the compressed air with a booster pump by setting an air filter device, an air drying device, a booster pump, an accumulator, a pressure reducing device, a filling valve, a pressure stabilizing system, a wall filling valve and a filling gun, which greatly improves the inflation efficiency. However, this technical solution still has defects. The equipment is a fixed device set beside the production line, which is not conducive to the high-beat production operation of the automobile production line. In addition, in order to meet the production beat requirements, the filling gun must be removed as soon as possible after the air suspension system is inflated to the rated pressure, so that the car flows to the next station. It is impossible to perform a certain period of pressure maintenance test on the air tightness of the air suspension system, and it is impossible to timely discover the possible leakage defects of the air suspension system. Utility Model Content

[0004] The purpose of the utility model is to provide an accompanying air suspension inflation device to address the deficiencies in the above-mentioned prior art, which can realize the accompanying filling and pressure maintenance detection of the vehicle air suspension system.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0006] A traveling air suspension inflation device comprises a track device and a mobile unit assembly, wherein the mobile unit assembly is movably arranged on the track device, the mobile unit assembly comprises an inflation unit, a power distribution cabinet, a filling gun rack, a wall-through assembly and a filling gun, the air inlet of the inflation unit is connected to a high-pressure air source, and the air outlet of the inflation unit is connected to the filling gun via the wall-through assembly; the inflation unit comprises an air supply valve, a high-pressure pressure reducing valve, an air storage tank, a filter, an inflation detection assembly A, an inflation pressure reducing valve and an inflation detection assembly B, the inflation detection assembly A comprises a pressure sensor A, a pressure gauge A and a pressure relief valve A, and the inflation detection assembly B comprises an inflation valve, a pressure sensor B, a pressure gauge B and a pressure relief valve B. By setting a filter, impurities in the air can be filtered out. By setting a pressure sensor A, a pressure gauge A and an inflation pressure reducing valve, the gas pressure can be detected and reduced in pressure to avoid damage to the air suspension due to excessive pressure. By setting a pressure sensor B, the air pressure of the air suspension can be detected. When the pressure in the air suspension reaches the set value, the inflation valve is closed to stop inflation. At this time, a pressure maintenance test can be performed, and pressure sensor B can be used to check whether there is a pressure drop. After the detection time is reached, the filling gun can be removed to complete the filling and pressure maintenance test.

[0007] Preferably, the accompanying air suspension inflator further includes an anti-pull device, the anti-pull device includes a clamp and a slide rail, the clamp is movably arranged on the slide rail, and the clamp is connected to the barrel of the filling gun. By providing the anti-pull device, the barrel of the filling gun is restricted near the interface of the wall-passing component, which can prevent the connection between the barrel of the filling gun and the wall-passing component from being subjected to a large tension and causing leakage.

[0008] Preferably, the accompanying air suspension inflation device also includes a scanning gun, which is arranged on the filling gun rack and is used to scan vehicle information during filling.

[0009] Preferably, the track device comprises an aluminum alloy track and a drag chain slot, wherein a drag chain for supplying power to the device is arranged in the drag chain slot.

[0010] Preferably, the mobile unit assembly includes a hanging wheel and a driving wheel, the mobile unit assembly is suspended below the aluminum alloy track through the hanging wheel, the driving wheel contacts the aluminum alloy track, and the driving wheel is a friction wheel. The driving wheel and the aluminum alloy track can also be matched with a gear rack.

[0011] Preferably, the gas tank is provided with a gas tank safety valve, a gas tank pressure gauge and a gas tank drain valve.

[0012] Preferably, the inflation detection assembly A also includes a safety valve A and a leakage point detector.

[0013] Preferably, the inflation detection assembly B also includes a flow meter, a pressure switch and a stop valve.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model realizes the accompanying of the vehicle air suspension system by arranging a track device and a mobile unit component, and realizes the accompanying filling and pressure maintenance detection by arranging inflation detection components A and B in the inflation unit of the mobile unit component, thereby completing the complete process of filling and pressure maintenance detection of the vehicle air suspension system online, and adapting to the needs of high-beat production operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solution of the embodiments of the utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0017] Figure 1 A schematic diagram of the structure of the accompanying air suspension inflation device provided by the utility model;

[0018] Figure 2 A top view of the accompanying air suspension inflatable device provided by the utility model;

[0019] Figure 3 is a schematic diagram of the structure of the mobile unit assembly;

[0020] Figure 4 It is a schematic diagram of the structure of the mobile unit assembly facing the production line side;

[0021] Figure 5 This is a schematic diagram of the inflation unit;

[0022] Figure 6 It is a structural schematic diagram of the inflation unit.

[0023] Description of reference numerals:

[0024] 1. Track device; 11. Aluminum alloy track; 12. Drag chain slot; 2. Mobile unit assembly; 21. Hanging wheel; 22. Driving wheel; 3. Inflating unit; 31. Air supply valve; 32. High pressure reducing valve; 33. Air storage tank; 331. Air storage tank safety valve; 332. Air storage tank pressure gauge; 333. Air storage tank drain valve; 34. Filter; 35. Inflating detection assembly A; 351. Pressure sensor A; 352. Pressure gauge A; 353. Safety valve A; 35 4. Leak detector; 355. Pressure relief valve A; 36. Inflatable pressure reducing valve; 37. Inflatable detection component B; 371. Flow meter; 372. Inflatable valve; 373. Pressure switch; 374. Pressure sensor B; 375. Pressure gauge B; 376. Pressure relief valve B; 377. Stop valve; 4. Power distribution cabinet; 5. Filling gun rack; 6. Wall-through component; 7. Anti-pull device; 71. Clamp; 72. Slide rail; 8. Scanning gun; 9. Filling gun; 10. High-pressure gas source. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0026] like Figures 1 to 6 As shown, a traveling air suspension inflation device comprises a track device 1 and a mobile unit assembly 2. The mobile unit assembly 2 is movably arranged on the track device 1, and moves along with the vehicle on the track device 1 to inflate the vehicle suspension. The mobile unit assembly 2 includes an inflation unit 3, a power distribution cabinet 4, a filling gun rack 5, a wall-through assembly 6 and a filling gun 9. The air inlet of the inflation unit 3 is connected to a high-pressure air source 10, and the air outlet of the inflation unit 3 is connected to the filling gun 9 through the wall-through assembly 6; the inflation unit 3 includes an air supply valve 31, a high-pressure reducing valve 32, an air storage tank 33, a filter 34, an inflation detection assembly A35, an inflation reducing valve 36 and an inflation detection assembly B37. The inflation detection assembly A35 includes a pressure sensor A351, a pressure gauge A352 and a pressure relief valve A355. The inflation detection assembly B37 includes an inflation valve 372, a pressure sensor B374, a pressure gauge B375 and a pressure relief valve B376.

[0027] After the air from the high-pressure gas source 10 is filled into the gas storage tank 33 through the air supply valve 31 and the high-pressure pressure reducing valve 32, the connection between the inflation unit 3 and the high-pressure gas source 10 can be disconnected, so as to facilitate the accompanying movement of the mobile unit assembly 2. When inflating the air suspension, first connect the inflation head on the filling gun 9 to the air suspension, and then open the inflation valve 372 and the gun filling valve of the filling gun 9 to inflate. By setting the filter 34, impurities in the air can be filtered out. By setting the pressure sensor A351, the pressure gauge A352 and the inflation pressure reducing valve 36, the gas pressure can be detected and reduced to avoid damage to the air suspension caused by excessive pressure. By setting the pressure sensor B374, the air pressure of the air suspension can be detected. When the pressure in the air suspension reaches the set value, the inflation valve 372 is closed to stop inflation. At this time, a pressure maintenance test can be performed. The pressure sensor B374 is used to check whether there is a pressure drop. After the detection time is reached, the filling gun 9 can be removed to complete the filling and pressure maintenance test.

[0028] like Figure 4 As shown, the accompanying air suspension inflatable device also includes an anti-pull device 7, and the anti-pull device 7 includes a clamp 71 and a slide rail 72. The clamp 71 is movably arranged on the slide rail 72, and the clamp 71 is connected to the barrel of the filling gun 9. By setting the anti-pull device 7, the part of the barrel of the filling gun 9 close to the interface of the wall-passing component 6 is restricted, which can prevent the connection between the barrel of the filling gun 9 and the wall-passing component 6 from being subjected to a large tension and causing leakage. The accompanying air suspension inflatable device also includes a scanning gun 8, which is arranged on the filling gun frame 5 and is used to scan vehicle information during filling.

[0029] like Figure 1 to Figure 2 As shown, the track device 1 includes an aluminum alloy track 11 and a drag chain slot 12. A drag chain for supplying power to the device is arranged in the drag chain slot 12.

[0030] like Figure 3 As shown, the mobile unit assembly 2 includes a hanging wheel 21 and a driving wheel 22. The mobile unit assembly 2 is suspended below the aluminum alloy track 11 through the hanging wheel 21. The driving wheel 22 is in contact with the aluminum alloy track 11. The driving wheel 22 is a friction wheel. The driving wheel 22 and the aluminum alloy track 11 may also be matched with a gear rack.

[0031] like Figure 5 As shown, the gas tank 33 is provided with a gas tank safety valve 331, a gas tank pressure gauge 332 and a gas tank drain valve 333. The inflation detection component A35 also includes a safety valve A353 and a leak detector 354. The inflation detection component B37 also includes a flow meter 371, a pressure switch 373 and a stop valve 377.

[0032] The above embodiments of the utility model are described in detail through examples, but the contents described are only exemplary embodiments of the utility model embodiments and cannot be considered to limit the scope of implementation of the utility model embodiments. The protection scope of the utility model embodiments is defined by the claims. Anyone who utilizes the technical solutions described in the utility model embodiments, or who is inspired by the technical solutions of the utility model embodiments, designs similar technical solutions within the essence and protection scope of the utility model embodiments to achieve the above technical effects, or who makes equal changes and improvements to the scope of application, shall still be included in the protection scope of the patent coverage of the utility model embodiments.

Claims

1. A traveling air suspension inflator, characterized in that: The invention comprises a track device (1) and a mobile unit assembly (2), wherein the mobile unit assembly (2) is movably arranged on the track device (1), the mobile unit assembly (2) comprises an air charging unit (3), a power distribution cabinet (4), a filling gun rack (5), a wall-penetrating assembly (6) and a filling gun (9), the air inlet of the air charging unit (3) is connected to a high-pressure air source (10), and the air outlet of the air charging unit (3) is connected to the filling gun (9) through the wall-penetrating assembly (6); the air charging unit (3) comprises An air supply valve (31), a high-pressure pressure reducing valve (32), an air storage tank (33), a filter (34), an air charging detection component A (35), an air charging pressure reducing valve (36) and an air charging detection component B (37), wherein the air charging detection component A (35) comprises a pressure sensor A (351), a pressure gauge A (352) and a pressure relief valve A (355), and the air charging detection component B (37) comprises an air charging valve (372), a pressure sensor B (374), a pressure gauge B (375) and a pressure relief valve B (376).

2. The accompanying air suspension inflator according to claim 1, characterized in that: It also includes an anti-pull device (7), the anti-pull device (7) including a clamp (71) and a slide rail (72), the clamp (71) is movably arranged on the slide rail (72), and the clamp (71) is connected to the barrel of the filling gun (9).

3. The accompanying air suspension inflator according to claim 1, characterized in that: It also comprises a scanning gun (8), wherein the scanning gun (8) is arranged on the filling gun rack (5).

4. The accompanying air suspension inflator according to claim 1, characterized in that: The track device (1) comprises an aluminum alloy track (11) and a drag chain groove (12).

5. The accompanying air suspension inflator according to claim 4, characterized in that: The mobile unit assembly (2) comprises a hanging wheel (21) and a driving wheel (22); the mobile unit assembly (2) is suspended below the aluminum alloy track (11) via the hanging wheel (21); the driving wheel (22) is in contact with the aluminum alloy track (11); and the driving wheel (22) is a friction wheel.

6. The accompanying air suspension inflator according to claim 1, characterized in that: The gas storage tank (33) is provided with a gas storage tank safety valve (331), a gas storage tank pressure gauge (332) and a gas storage tank drain valve (333).

7. The accompanying air suspension inflator according to claim 1, characterized in that: The inflation detection assembly A (35) further comprises a safety valve A (353) and a leakage point detector (354).

8. The accompanying air suspension inflator according to claim 1, characterized in that: The inflation detection assembly B (37) further includes a flow meter (371), a pressure switch (373) and a stop valve (377).

Citation Information

Patent Citations

  • Auxiliary inflation equipment for vehicle air suspension

    CN211519169U