Service life testing device for cleaning structure of sweeper
By designing automated rotary drive components and synchronization components, combining position sensors and control devices, the efficient and precise life test of the cleaning structure of the sweeper is achieved, solving the inefficiency and inconsistency of traditional manual testing, and improving the accuracy of the test and reliability.
Patent Information
- Application Number
- CN202421266907.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-06-04
AI Technical Summary
The testing of traditional sweeper cleaning structures relies on manual operation, making it difficult to achieve high accuracy and consistency, is inefficient, and cannot meet the rapid quality control needs of large-scale production. Manual operation can easily lead to fatigue errors and affect the accuracy and reliability of the test.
Design a life test device including a central pillar, a rotary bracket and a rotary drive assembly. The rotary bracket is controlled to rotate through the rotary drive assembly, which drives the sweeper movement and realizes automatic wear testing. The synchronous assembly is used to ensure that multiple rotary brackets rotate simultaneously, combined with position Sensors and control devices to realize intelligent control and automated testing.
It improves the accuracy and efficiency of the test, reduces manpower dependence, enhances the objectivity and repeatability of the test data, and provides strong technical support for the quality control of the sweeper manufacturing industry.
Smart Images

Figure CN222353513U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sweeper vehicle testing, in particular to a life test device for a cleaning structure of a sweeper vehicle. Background Art
[0002] In the current field of cleaning equipment technology, especially in the design and manufacture of automated sweepers, brush discs and scraper bars are core cleaning components, and their performance directly affects the cleaning effect and efficiency. Traditionally, the testing of these key components mostly relies on manual operation, including the rotation force and coverage test of the brush disc, and the evaluation of the fit and stain removal ability of the scraper bar. However, this testing method has many shortcomings: first, manual testing is difficult to achieve high precision and consistency, and the test results are easily affected by the subjective judgment of the operator; second, it is inefficient and cannot meet the needs of rapid quality control in large-scale production; third, long-term manual operations are prone to fatigue errors, affecting the accuracy and reliability of the test.
[0003] There are also structures designed for automatic testing in the prior art, such as the PCB ceramic brush service life test device disclosed in patent CN201821578191.X, which requires the brush plate to be tested separately for wear, and other structures need to be designed to simulate the rotation of the brush plate. In addition, there will be many test devices for a sweeper, which takes up a lot of space. It also takes a lot of time to test the brush plate and the scraper separately. In view of the above problems, it is particularly important to explore a more efficient, accurate and practical automated testing technology. Summary of the invention
[0004] The utility model aims to solve the problems in the prior art and provides a life test device for a cleaning structure of a sweeper, which can simultaneously and automatically test a brush plate and a scraper bar of the sweeper, thereby greatly improving the test efficiency of the cleaning structure of the sweeper.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a life test device for the cleaning structure of a sweeper, comprising a central pillar, at least one rotating bracket and at least one set of rotating drive components, wherein the rotating drive components are installed on the central pillar, one end of the rotating bracket is connected to the sweeper to be tested, and the other end of the rotating bracket is drivingly connected to the output end of the rotating drive component, and the rotating drive component is used to drive the rotating bracket to rotate around the central pillar to control the movement of the sweeper.
[0006] Preferably, the rotary drive assembly includes a connecting piece, a conductive ring and a bearing, the conductive ring is mounted on a central pillar, the bearing is sleeved on the central pillar, the connecting piece is mounted on an output end of the conductive ring, and the connecting piece and the bearing are both fixedly connected to the rotary bracket.
[0007] Preferably, the bearing is a self-aligning bearing.
[0008] Preferably, the life test device further comprises a synchronization component. When the number of the rotating brackets is two or more, the synchronization component is used to make the two or more rotating brackets rotate synchronously.
[0009] Preferably, the synchronization assembly includes a synchronization link and a fixing piece, the rotating bracket is equipped with the fixing piece, and two ends of the synchronization link are respectively installed on different fixing pieces.
[0010] Preferably, the life test device also includes a control device, which includes a controller and a position sensor. The position sensor is used to detect the position of the sweeper and transmit the detection data to the controller, and the controller controls the start and stop of the rotating drive component according to the received data.
[0011] Preferably, a connecting assembly is installed between the rotating bracket and the sweeping vehicle, and the connecting assembly includes a connecting rod and a locking piece. One end of the connecting rod is welded to the sweeping vehicle, and the rotating bracket is provided with a hollow connecting tube. The hollow connecting tube is sleeved on the outer periphery of the connecting rod, and the hollow connecting tube is locked to the connecting rod by the locking piece.
[0012] Beneficial effects of the utility model:
[0013] The utility model provides a life test device for the cleaning structure of a sweeper, which controls the rotation of a rotating bracket through a rotating drive component, and the rotating bracket drives the sweeper to move, thereby automatically realizing the wear test of the cleaning structure of the sweeper. The utility model drives the sweeper to move autonomously on a predetermined path through intelligent control to simulate the wear of the cleaning structure during actual use. This method not only improves the accuracy and efficiency of the test, but also reduces the dependence on manpower, enhances the objectivity and repeatability of the test data, and provides strong technical support for quality control and product optimization in the sweeper manufacturing industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of the utility model;
[0015] Figure 2 It is a structural schematic diagram of the rotary drive assembly, the rotary bracket and the synchronous assembly of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the rotary drive assembly of the utility model;
[0017] Figure 4 It is a structural schematic diagram of the connection component of the utility model.
[0018] exist Figures 1 to 4 Reference numerals in the drawings include:
[0019] 1-central pillar, 2-rotating bracket, 3-connecting piece, 4-conductive ring, 5-bearing, 6-synchronous connecting rod, 7-fixing piece, 8-connecting rod, 9-locking piece, 10-hollow connecting tube. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with the embodiments and drawings, and the contents mentioned in the implementation modes are not intended to limit the present invention. The present invention is described in detail below in conjunction with the drawings.
[0021] This embodiment provides a life test device for a cleaning structure of a sweeper, such as Figures 1 to 3 , comprising a central pillar 1, at least one rotating bracket 2 and at least one set of rotating drive components, wherein the rotating drive components are mounted on the central pillar 1, one end of the rotating bracket 2 is connected to a sweeping vehicle to be tested, and the other end of the rotating bracket 2 is drivingly connected to an output end of the rotating drive component, and the rotating drive component is used to drive the rotating bracket 2 to rotate around the central pillar 1 to control the movement of the sweeping vehicle.
[0022] Specifically, Figure 1 As shown, the central pillar 1 is fixed to the ground, and the central pillar 1 is used as the center of movement of the sweeping vehicle. The sweeping vehicle is controlled to move in a circle within the length range of the rotating bracket 2 to realize automatic wear test of the cleaning structure of the sweeping vehicle, that is, life test. By controlling the movement of the sweeping vehicle, the test result closest to the actual can be obtained.
[0023] Among them, the rotating drive assembly of this embodiment includes a connecting member 3, a conductive ring 4 and a bearing 5, the conductive ring 4 is installed on the central pillar 1, the bearing 5 is sleeved on the central pillar 1, the connecting member 3 is installed on the output end of the conductive ring 4, and the connecting member 3 and the bearing 5 are both fixedly connected to the rotating bracket 2.
[0024] Specifically, Figure 3As shown, the conductive ring 4 of this embodiment is the prior art. Through the characteristics of the conductive ring 4, the phenomenon of wire entanglement in the process of driving the rotating bracket 2 to rotate can be avoided. The rotating bracket 2 can be fixed to the connecting piece 3 by welding, and the conductive ring 4 drives the connecting piece 3 to rotate, and the connecting piece 3 can drive the rotating bracket 2 to rotate. Furthermore, in order to ensure smooth rotation, the rotating bracket 2 is also connected to a bearing 5, and the bearing 5 preferably adopts a self-aligning bearing. The so-called self-aligning bearing refers to a bearing 5 whose ring raceway is spherical and can adapt to the angular deviation movement between the axis lines of the inner and outer raceways. It mainly bears radial loads and can also bear a small amount of bidirectional axial loads. Therefore, during the rotation of the rotating bracket 2, a radial force may be generated on the bearing 5, and the self-aligning bearing can automatically adjust to ensure the smooth rotation of the rotating bracket 2, thereby allowing the sweeper to move smoothly.
[0025] Furthermore, in order to improve the efficiency of detection, the rotating bracket 2 of this embodiment can be set to two or more than two, such as Figure 1 and Figure 2 As shown, in this embodiment, two rotating brackets 2 are taken as an example, and two groups of rotating drive components are correspondingly provided. In order to ensure that the two rotating brackets 2 can rotate synchronously, a synchronization component is provided to prevent the collision of the two sweepers. The synchronization component includes a synchronization link 6 and a fixing member 7. The rotating bracket 2 is provided with the fixing member 7. The two ends of the synchronization link 6 are respectively provided on different fixing members 7. Specifically, as shown in FIG. Figure 1 As shown, the two rotating brackets 2 are connected by a synchronous connecting rod 6 so that the two rotating brackets 2 are linked. Therefore, when the conductive ring 4 is started at the same time, the two rotating brackets 2 can also rotate synchronously, and the two sweepers can perform the test work in an orderly manner.
[0026] like Figure 1 and Figure 4 The sweeping vehicle of the present embodiment is equipped with a connecting assembly, which includes a connecting rod 8 and a locking piece 9. One end of the connecting rod 8 is welded to the sweeping vehicle, and the rotating bracket 2 is provided with a hollow connecting tube 10. The hollow connecting tube 10 is sleeved on the outer periphery of the connecting rod 8, and the hollow connecting tube 10 is locked to the connecting rod 8 by the locking piece 9.
[0027] Specifically, the sweeping vehicle of this embodiment is mainly used for testing, so for the convenience of assembly, a connecting assembly is installed on the sweeping vehicle, and one end of the connecting rod 8 can be fixed to the sweeping vehicle by welding, or can be locked to the sweeping vehicle by screws, etc., according to actual needs. During assembly, the connecting rod 8 is inserted into the hollow connecting tube 10 of the rotating bracket 2, and then locked by the locking member 9 to complete the assembly work. The structure is simple and the disassembly and assembly are convenient.
[0028] The present embodiment may further include a position sensor (not shown in the drawings) to detect the moving position of the sweeper. When the sweeper moves to a position where it is required to stop, such as when it reaches a drainage position, the controller (not shown in the drawings) controls the conductive ring 4 to stop working according to the signal of the position sensor so that the sweeper can drain water. After the drainage work is completed, the controller controls the conductive ring 4 to continue working and the sweeper continues to move.
[0029] As another implementation of this embodiment, this embodiment can also drive the central pillar 1 to rotate by setting a motor, and the rotating bracket 2 is fixed to the central pillar 1. The central pillar 1 drives the rotating bracket 2 to rotate, which can also achieve the purpose of driving the sweeper to move automatically, as long as the structure of the central pillar 1 can be stabilized.
[0030] The above is only a preferred embodiment of the utility model, and does not limit the utility model in any form. Although the utility model is disclosed as a preferred embodiment as above, it is not used to limit the utility model. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of equivalent changes by using the technical content disclosed above without departing from the scope of the technical solution of the utility model. However, any simple modification, equivalent change and modification made to the above embodiments according to the technology of the utility model, which does not depart from the content of the technical solution of the utility model, belongs to the scope of the technical solution of the utility model.
Claims
1. A life test device for a cleaning structure of a sweeper, characterized in that: It includes a central pillar, at least one rotating bracket and at least one set of rotating drive components. The rotating drive component is installed on the central pillar. One end of the rotating bracket is connected to the sweeper to be tested, and the other end of the rotating bracket is drivingly connected to the output end of the rotating drive component. The rotating drive component is used to drive the rotating bracket to rotate around the central pillar to control the movement of the sweeper.
2. The life test device of the cleaning structure of a sweeper according to claim 1, characterized in that: The rotary drive assembly includes a connecting piece, a conductive ring and a bearing. The conductive ring is mounted on a central pillar, the bearing is sleeved on the central pillar, the connecting piece is mounted on an output end of the conductive ring, and the connecting piece and the bearing are both fixedly connected to the rotary bracket.
3. The life test device of the cleaning structure of a sweeper according to claim 2, characterized in that: The bearing is a self-aligning bearing.
4. The life test device of the cleaning structure of a sweeper according to claim 1, characterized in that: The life test device further comprises a synchronization component. When the number of the rotating brackets is two or more, the synchronization component is used to make the two or more rotating brackets rotate synchronously.
5. The life test device of the cleaning structure of a sweeper according to claim 4, characterized in that: The synchronization component comprises a synchronization link and a fixing piece, the rotating bracket is equipped with the fixing piece, and two ends of the synchronization link are respectively installed on different fixing pieces.
6. The life test device of the cleaning structure of a sweeper according to claim 1, characterized in that: The life test device also includes a control device, which includes a controller and a position sensor. The position sensor is used to detect the position of the sweeper and transmit the detection data to the controller. The controller controls the start and stop of the rotating drive component according to the received data.
7. The life test device of the cleaning structure of a sweeper according to claim 1, characterized in that: A connecting assembly is installed between the rotating bracket and the sweeping vehicle, and the connecting assembly includes a connecting rod and a locking piece. One end of the connecting rod is welded to the sweeping vehicle, and the rotating bracket is provided with a hollow connecting pipe. The hollow connecting pipe is sleeved on the outer circumference of the connecting rod, and the hollow connecting pipe and the connecting rod are locked by the locking piece.
Citation Information
Patent Citations
Service life testing device for ceramic grinding brush for PCB
CN209132086U