Radar base loading test tool
By designing a radar base loading test tool for the radar base including pulley assembly and counterweight device, simulating the wind influence of radar in complex environments, the problem of difficulty in testing the radar base's wind resistance and bending resistance in the prior art is solved, and the problem of difficulty in testing the radar base's wind resistance and bending resistance in realization Effective evaluation of radar base performance.
Patent Information
- Application Number
- CN202420930653.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The prior art is difficult to effectively simulate and test the wind and bending resistance of radar bases in complex outdoor environments, and cannot meet design requirements.
A radar base loading test tool is designed including a loading unit, a test unit and a pulley rope to simulate wind influence through pulley assembly and counterweight device, and the radar base mount is connected to the radar using a winch and a connecting base, and by pulling it The rope retraction and release and tension of the counterweight device simulate the on-site application environment.
The loading test of the radar base under the influence of ambient wind is realized, which can effectively evaluate its wind resistance and bending resistance, providing a reliable test basis.
Smart Images

Figure CN222353708U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of radar base testing, in particular to a radar base loading test tool. Background Art
[0002] The radar base is used to install and support the operation of the radar. Especially in the complex operating environment of outdoor radars, there are certain requirements for the strength of the radar base. It is necessary to set up special test tools to simulate the on-site application environment for testing and inspection.
[0003] The test fixture is mainly used to simulate whether the strength and accuracy of the radar meet the design requirements when it is affected by environmental wind. After simulating the maximum wind resistance, it can work normally in a force 8 wind and not be damaged in a force 9 wind, and the lateral bending resistance is tested to provide a reliable basis. Utility Model Content
[0004] The utility model aims to provide a radar base loading test tool, which solves the problem of testing the radar base by simulating the radar field application environment and testing the radar base.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The radar pedestal loading test tool comprises: a loading unit, a test unit and a pull rope, wherein the loading unit is provided with a support frame, a pulley assembly is provided on the support frame, a fixed pulley part of the pulley assembly is provided on the upper part of the support frame, a movable pulley part of the pulley assembly is provided directly below the fixed pulley part, a counterweight device is provided below the movable pulley part, and the counterweight device is connected to the movable pulley part; the test unit comprises a mounting seat and a winch, the mounting seat is used to install the radar pedestal, a connecting seat for connecting to the radar pedestal is provided on the winch, and winding grooves are continuously provided on the outer peripheral side of the winch; one end of the pull rope is relatively fixed to the fixed pulley part, and the other end extends after passing through the movable pulley part and the fixed pulley part and is fixed in the winding groove.
[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: it also includes a support base, and a plurality of feet are arranged on the bottom of the support base, the support frame is fixedly arranged at one end of the upper side of the support base, and the mounting seat is fixedly arranged at the other end.
[0008] On the basis of the above solution and as a preferred solution of the above solution: the height of the foot support is adjustable.
[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the support frame includes three columns and a mounting plate, the lower ends of the three columns are dispersedly fixed on the support base, and the top ends are gathered together and fixed on the mounting plate.
[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the counterweight device includes a storage basket, the counterweight block is placed in the storage basket, and the storage basket is suspended on the movable pulley part.
[0011] On the basis of the above scheme and as a preferred scheme of the above scheme: the fixed pulley part includes a bracket one fixed on the support frame, and two fixed pulleys are arranged on the bracket one; the movable pulley part includes a bracket two, and the bracket two is connected to the counterweight device, and two movable pulleys are arranged on the bracket two; one end of the pull rope is fixed on the bracket one or on the support frame.
[0012] On the basis of the above scheme and as a preferred scheme of the above scheme: a guide pulley is arranged on the support frame, the guide pulley is arranged on the bracket three, and the bracket three is movably connected to the support frame; the pull rope connected to one end of the winch direction is wrapped around the guide pulley and then extends to the winding groove.
[0013] On the basis of the above scheme and as a preferred scheme of the above scheme: the winch includes two symmetrically arranged support parts, each of the support parts is respectively provided with the connecting seat, and the outer side of the support part is continuously provided with a 180° winding single groove, and the winding single grooves on the two support parts are spliced to form the winding groove.
[0014] On the basis of the above scheme and as a preferred scheme of the above scheme: a connecting plate is provided at the joint of the two winding single slots, through holes are provided at both ends of the connecting plate, and threaded holes are provided on the outer sides of the two end directions of the winding single slots. After the two winding single slots are spliced together, the two ends of the connecting plate are respectively overlapped on the outer sides of the ends of the two winding single slots, and screws are provided to pass through the through holes and then be threadedly connected with the threaded holes.
[0015] On the basis of the above scheme and as a preferred scheme of the above scheme: the outer peripheral side of the winch is a polygon.
[0016] In order to solve the problem of testing the radar base by simulating the radar field application environment, the utility model has the following beneficial effects:
[0017] The radar base loading test tool of the utility model can be used to perform a loading test on a radar, so as to simulate whether the radar meets the requirements when operating under the influence of environmental wind force.
[0018] Specifically, the radar base to be tested is mounted on the mounting base, and the radar base is connected by using the connecting base to set the winch on the radar base; then the end of the pull rope of the loading unit is connected to the winding groove; after completion, the radar base starts to work, and the rotation of the radar base will drive the rotation of the winch during the operation of the radar base, and the pull rope will be reeled in or released during the rotation of the winch. Since the other end of the pull rope is connected to a counterweight device, the tension applied by the counterweight device cooperates with the winch to reel in and release the pull rope to simulate the on-site application environment required for the radar base test.
[0019] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the radar base loading test tooling structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the installation of the guide pulley of the utility model;
[0022] Figure 3 This is a schematic diagram of the installation of the fixed pulley part of the utility model;
[0023] Figure 4 This is a schematic diagram of the application of the pulley assembly of the utility model;
[0024] Figure 5 This is a schematic diagram of the installation of the test unit of the utility model;
[0025] Figure 6 It is a schematic diagram of the winding groove setting of the utility model. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present utility model are clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments.
[0027] See also Figure 1-6 The radar base 500 loading test fixture of the utility model can be used to perform a loading test on the radar, so as to simulate whether the radar meets the requirements when operating under the influence of environmental wind force.
[0028] like Figure 1 As shown, the radar base 500 loading test tooling includes: a loading unit 100, a test unit 200 and a pull rope 300, wherein the loading unit 100 is provided with a support frame 101, and the support frame 101 is provided with a pulley assembly 109, as shown in FIG. Figure 3As shown, the fixed pulley 112 part 110 of the pulley assembly 109 is arranged on the upper part of the support frame 101, as shown in FIG. Figure 4 As shown, the movable pulley 115 part 113 of the pulley assembly 109 is arranged directly below the fixed pulley 112 part 110, and a counterweight device 116 is arranged below the movable pulley 115 part 113, and the counterweight device 116 is connected to the movable pulley 115 part 113; the test unit 200 includes a mounting seat 201 and a winch 202, and the mounting seat 201 is used to install the radar base 500, as shown in FIG. Figure 5 A connection seat 206 for connecting to the radar base 500 is provided on the winch 202, and winding grooves 207 are continuously provided on the outer peripheral side of the winch 202; one end of the pull rope 300 is relatively fixed to the fixed pulley 112 part 110, and the other end is extended after passing through the movable pulley 115 part 113 and the fixed pulley 112 part 110 and is fixed in the winding groove 207.
[0029] like Figure 1 As shown, when the radar base 500 loading test tool is used, the radar base 500 to be tested is mounted on the mounting base 201, and the radar base 500 is connected by the connecting base 206 to set the winch 202 on the radar base 500; then the end of the pull rope 300 of the loading unit 100 is connected to the winding groove 207; after completion, the radar base 500 starts to work, and the rotation of the radar base 500 during the operation of the radar base 500 will drive the winch 202 to rotate, and the pull rope 300 will be reeled in or released during the rotation of the winch 202. Since the other end of the pull rope 300 is connected to the counterweight device 116, the tension applied by the counterweight device 116 cooperates with the winch 202 to reel in and release the pull rope 300 to simulate the on-site application environment required for the test of the radar base 500.
[0030] like Figure 1 As shown, the radar base 500 loading test tooling also includes a support base 400, and a plurality of feet 401 are arranged at the bottom of the support base 400. A support frame 101 is fixedly arranged at one end of the upper side of the support base 400, and a mounting base 201 is fixedly arranged at the other end. The mounting base 201 and the support frame 101 are relatively integrated by the support base 400. Firstly, it is convenient for the test installation during application, so that there is a relatively fixed installation position between the mounting base 201 and the support frame 101. Secondly, it enables the tooling to have a relatively independent integrity, which is convenient for moving according to needs. Furthermore, the support height of the feet 401 is adjustable, so that the support of the feet 401 can be adjusted according to the ground after moving.
[0031] like Figure 1As shown, a low-cost but structurally stable support frame 101 design structure is provided. The support frame 101 includes three columns 102 and a mounting plate 103. The lower ends of the three columns 102 are dispersedly fixed on the support base 400, and the top ends are gathered together and fixed on the mounting plate 103.
[0032] like Figure 4 As shown, in order to facilitate the adjustment of the tension applied by the end of the counterweight device 116 to the pull rope 300 according to needs, the counterweight device 116 includes a storage basket 117, in which a counterweight block 118 is placed. The storage basket 117 is suspended on the movable pulley 115 part 113. The control of the tension of the pull rope 300 can be controlled by the weight change and mass change of the counterweight block 118.
[0033] like Figure 1 and 4 As shown, the setting of the pulley assembly 109 is mainly to solve the problem that the rotation of the winch 202 during the test will consume the space limitation problem of the up and down movement of the counterweight device 116 end. Through the setting of the pulley assembly 109, the moving speed of the pull rope 300 in the winch 202 is several times that of the moving speed of the pull rope 300 at the counterweight end, which is beneficial to reduce the actual height of the support frame 101.
[0034] Generally, if Figure 4 As shown, the pulley assembly 109 is a 1:4 pulley group, the fixed pulley 112 part 110 includes a bracket 111 fixed on the support frame 101, and the bracket 111 is provided with two fixed pulleys 112; the movable pulley 115 part 113 includes a bracket 2 114, the bracket 2 114 is connected to the counterweight device 116, and the bracket 2 114 is provided with two movable pulleys 115; one end of the pull rope 300 is fixed on the bracket 111 or on the support frame 101.
[0035] like Figure 1 and Figure 2 As shown, a guide pulley 104 is provided on the support frame 101, and the guide pulley 104 is provided on the bracket 3 105, and the bracket 3 105 is movably connected to the support frame 101; the pull rope 300 connected to one end of the winch 202 is wound around the guide pulley 104 and then extends to the winding groove 207. The pull rope 300 is guided by the guide wheel to extend into the winding groove 207 in parallel with the winding groove 207.
[0036] Among them, the bracket three 105 can be connected to the support frame 101 through a flexible rope.
[0037] In some embodiments, Figure 4As shown, a cross bar 106 is provided on the support frame 101, and then a first hinge seat 107 is hinged on the cross bar 106, and then a rotatable second hinge seat 108 is provided on the first hinge seat 107, and the second hinge seat 108 is hinged to the bracket three 105, thereby realizing the movable setting of the guide pulley 104, so that the guide pulley 104 can realize the ability of adaptively changing posture under the influence of the tension of the pull rope 300.
[0038] like Figure 5 and Figure 6 As shown, in order to solve the problem of convenience in setting the winch 202 on the radar base 500, the winch 202 includes two symmetrically arranged support parts 203, each support part 203 is respectively provided with a connecting seat 206, and a single winding groove 204 is continuously arranged 180° around the outer side of the support part 203, and the single winding grooves 204 on the two support parts 203 are spliced to form a winding groove 207.
[0039] Furthermore, a connecting plate 208 is provided at the joint of the two winding single slots 204, through holes 209 are provided at both ends of the connecting plate 208, and threaded holes 205 are provided on the outer sides of the two end directions of the winding single slots 204. After the two winding single slots 204 are spliced together, the two ends of the connecting plate 208 are respectively overlapped on the outer sides of the ends of the two winding single slots 204, and screws are provided to pass through the through holes 209 and then be threadedly connected with the threaded holes 205, so that the reliability of the joint of the winding single slots 204 is ensured by the connecting plate 208.
[0040] Furthermore, the outer circumference of the winch 202 is polygonal, and for the convenience of processing and manufacturing, the winding single groove 204 is octagonal after being assembled. The advantage is that the pull rope 300 will be subjected to a variable external force at the corner of the polygonal winding groove 207, which can better reflect the force fluctuation effect during wind resistance, which is conducive to the verification of the test results.
[0041] In some embodiments, Figure 5 As shown, the loading test fixture of the radar base 500 also includes an extension arm 119, one end of the extension arm 119 is fixed on the radar base 500, and the other end extends in a direction away from the radar base 500, and a load (generally set to 40KG) is set at the end away from the radar base 500, thereby simulating the deflection force received by the radar base 500 during operation.
[0042] One of the test methods:
[0043] 1) Add a counterweight 118 to the storage basket 117, and generate a 1 / 4 counterweight 118 pulling force at the end rope in the direction of the winch 202 through a 1:4 pulley set to simulate the horizontal torque generated on the radar base 500. When the horizontal pulling force of the pull rope 300 is 60KG (the counterweight is about 270KG, of which the friction force is about 30KG), it is equivalent to a horizontal wind force of level 8;
[0044] 2) When the counterweight on the loading extension arm 119 (the end is 1.5M away from the radar base 500) is 40KG, the radar base 500 is simulated to be affected by a force 8 wind bending moment;
[0045] 3) Load from low to high, once every 10KG;
[0046] 4) The radar base 500 rotates 370 degrees clockwise and then 370 degrees counterclockwise, and repeats the process;
[0047] 5) When the radar base 500 reciprocates, the position of the storage basket 117 moves from the lowest point to the highest point, and then drops from the highest point to the lowest point, also in a reciprocating cycle;
[0048] 6) The loading fixture is an octagon, simulating the rotation of a circular ring. The eight corners form eight pull ropes with a tensile force of 300, which is beneficial to the impact test effect.
[0049] 7) After running for a certain number of hours at the maximum load, check the deformation or damage of the radar base 500 structure and reducer, and use the test accuracy and other data to comprehensively evaluate the degree to which the radar base 500 is affected by wind.
[0050] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. Radar base loading test tooling, characterized in that: include: A loading unit, a test unit and a pull rope, wherein: The loading unit is provided with a support frame, a pulley assembly is provided on the support frame, a fixed pulley portion of the pulley assembly is provided on the upper portion of the support frame, a movable pulley portion of the pulley assembly is provided directly below the fixed pulley portion, a counterweight device is provided below the movable pulley portion, and the counterweight device is connected to the movable pulley portion; The test unit comprises a mounting seat and a winch, wherein the mounting seat is used to mount the radar base, the winch is provided with a connecting seat for connecting to the radar base, and the outer peripheral side of the winch is continuously provided with winding grooves; One end of the pull rope is fixed relative to the fixed pulley part, and the other end is extended after winding through the movable pulley part and the fixed pulley part and is fixed in the winding groove.
2. The radar base loading test tool according to claim 1, characterized in that: It also includes a support base, a plurality of feet are arranged at the bottom of the support base, the support frame is fixedly arranged at one end of the upper side of the support base, and the mounting seat is fixedly arranged at the other end.
3. The radar base loading test tool according to claim 2, characterized in that: The foot support is height-adjustable.
4. The radar base loading test tool according to claim 2, characterized in that: The support frame includes three columns and a mounting plate. The lower ends of the three columns are dispersedly fixed on the support base, and the top ends are gathered together and fixed on the mounting plate.
5. The radar base loading test tool according to claim 1, characterized in that: The counterweight device comprises a storage basket, a counterweight block is placed in the storage basket, and the storage basket is suspended on the movable pulley part.
6. The radar base loading test tool according to claim 1, characterized in that: The fixed pulley part includes a bracket 1 fixed on the support frame, and two fixed pulleys are arranged on the bracket 1; the movable pulley part includes a bracket 2, and the bracket 2 is connected to the counterweight device, and two movable pulleys are arranged on the bracket 2; one end of the pull rope is fixed on the bracket 1 or on the support frame.
7. The radar base loading test tool according to claim 1, characterized in that: The support frame is provided with a guide pulley, which is arranged on bracket three, and bracket three is movably connected to the support frame; the pull rope connected to one end of the winch direction is wound around the guide pulley and then extends to the winding groove.
8. The radar base loading test tool according to claim 1, characterized in that: The winch comprises two symmetrically arranged support parts, each of which is provided with the connecting seat, and a single winding groove is continuously arranged around the outer side of the support part for 180 degrees, and the single winding grooves on the two support parts are spliced to form the winding groove.
9. The radar base loading test tool according to claim 8, characterized in that: A connecting plate is provided at the joint of the two winding single slots, through holes are provided at both ends of the connecting plate, and threaded holes are provided on the outer sides of the two end directions of the winding single slots. After the two winding single slots are spliced together, the two ends of the connecting plate are respectively overlapped on the outer sides of the ends of the two winding single slots, and screws are provided to pass through the through holes and threadedly connected with the threaded holes.
10. The radar base loading test tool according to claim 1, characterized in that: The outer peripheral side of the winch is polygonal.