Vehicle-mounted connecting wire harness with self-detection function

By designing a vehicle-mounted wiring harness with self-detection function, including quick connection and loose alarm mechanism, the loosening and high temperature problems caused by vibration of the vehicle wiring harness in bumpy roads is solved, and the rapid installation and disassembly of the wiring harness and timely warning of abnormal conditions is achieved. Reduces safety hazards.

CN222355576UActive Publication Date: 2025-01-14DONGTAI DONGDIAN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202421218364.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-14
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

The existing car wiring harness vibrates greatly when driving on bumpy roads, and the connection terminals are prone to loosening or falling off, lacking self-detection function, resulting in the wiring harness being disconnected and the sharp rise in temperature cannot issue a warning in time, which poses safety hazards.

Method used

A vehicle-mounted wiring harness with self-detection function is designed, including a quick connection mechanism and a loose alarm mechanism, through slide chute, connecting block, locking block, limiting column, spring, extrusion assembly, anti-loosening ring, knob, temperature Components such as sensors realize the rapid installation and disassembly of wire harnesses, and promptly issue early warnings when abnormal situations occur.

Benefits of technology

It realizes the rapid installation and disassembly of wire harnesses, facilitates maintenance, reduces safety hazards, promptly detects and reminds of abnormal wire harnesses, effectively avoiding safety hazards caused by failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The vehicle-mounted connecting wire harness with the self-detection function comprises a mounting block, a quick connecting mechanism and a loosening alarm mechanism, a plug is arranged in the middle of the front end of the mounting block, a wire harness is arranged in the middle of the rear end of the mounting block, and the quick connecting mechanism comprises a sliding groove, a connecting block, a locking block, a limiting column and a first spring. The sliding grooves are formed in the front side of the interior of the mounting block, the connecting blocks are connected to the interiors of the sliding grooves in a sliding mode, the locking blocks are arranged at the outer side ends of the connecting blocks, the limiting columns are arranged in the middles of the opposite outer side faces of the connecting blocks, and the looseness alarm mechanisms are arranged at the upper end and the lower end of the mounting block correspondingly. The wiring harness is simple in structure and convenient to use, can be quickly mounted and dismounted, is convenient to overhaul, is also provided with a high-temperature and loosening falling early-warning mechanism, can timely detect and remind when the wiring harness is abnormal, and greatly reduces the occurrence of potential safety hazards.
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Description

Technical Field

[0001] The utility model relates to the technical field of connecting wire harnesses, in particular to a vehicle-mounted connecting wire harness with a self-detection function. Background Art

[0002] The automotive wiring harness is the network body of the automotive circuit. Without the wiring harness, there would be no automotive circuit. The wiring harness refers to the connection terminal (connector) made of copper material, which is crimped with the wires and cables, and then the insulator is plastic-pressed on the outside or an external metal shell is added. The wiring harness is bundled to form a component connecting the circuit. The existing automotive wiring harnesses are mostly connected through the connection terminals, and connected to the equipment through the buckles on the connection terminals. When the car is driving on a bumpy road, the vibration amplitude is large, and the connection terminals will loosen or even fall off, causing the wiring harness to be disconnected. The traditional automotive wiring harness is only connected by buckles and does not have a self-detection function. When the connection terminal is loose and falls off, it cannot provide feedback in time. After the wiring harness works at high intensity, the temperature of the wiring harness rises sharply, and an early warning cannot be issued in time, posing a safety hazard. For this reason, we propose an on-board connection wiring harness with a self-detection function. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the existing defects and provide a vehicle-mounted connection wiring harness with a self-detection function, which can be quickly installed and disassembled, is easy to repair, and is also provided with a high temperature and loose dynamic detachment warning mechanism. When an abnormal situation occurs in the wiring harness, it can be detected and reminded in time, which greatly reduces the occurrence of safety hazards and can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an on-vehicle connection harness with a self-detection function, comprising a mounting block, a quick connection mechanism and a loose alarm mechanism;

[0005] Mounting block: a plug is provided in the middle of the front end thereof, and a wiring harness is provided in the middle of the rear end of the mounting block;

[0006] Quick connection mechanism: it includes a slide groove, a connection block, a locking block, a limit column and a spring 1, wherein the slide grooves are all opened on the inner front side of the mounting block, the connection blocks are all slidably connected to the inside of the slide grooves, the locking blocks are all arranged at the outer ends of the connection blocks, the limit columns are all arranged at the middle of the opposite outer sides of the connection blocks, and a spring 1 is arranged between the opposite outer sides of the connection blocks and the slide groove, and the spring 1 is all sleeved on the outer surface of the limit column, which can quickly fix and release the wiring harness, and is convenient for installation and maintenance work;

[0007] Looseness alarm mechanism: It is respectively arranged at the upper and lower ends of the mounting block, can be quickly installed and disassembled, and is convenient for maintenance. It is also equipped with a high temperature and looseness fall-off warning mechanism. When an abnormal situation occurs in the wiring harness, it can be detected and reminded in time, which greatly reduces the occurrence of safety hazards.

[0008] Furthermore, the quick connection mechanism also includes an extrusion assembly, which includes an installation groove, a second spring and an extrusion block. The installation grooves are respectively opened on the left and right sides of the installation block. The extrusion blocks are slidably connected to the inside of the installation groove. The front end of the extrusion block is matched with the middle part of the inner end of the connection block. A second spring is provided between the rear side of the upper and lower ends of the extrusion block and the inner wall of the installation groove, providing a basis for fixing and releasing the wiring harness.

[0009] Furthermore, the quick connection mechanism also includes an anti-loosening component, which includes an anti-loosening ring, a spring and a groove. The anti-loosening ring is slidably connected to the rear side of the outer surface of the mounting block, and a spring is provided between the rear end of the anti-loosening ring and the rear side wall of the mounting block. A groove is provided in the middle part of the front end of the anti-loosening ring to further prevent the wiring harness from loosening.

[0010] Furthermore, the quick connection mechanism also includes a connecting column and a knob, the connecting column is rotatably connected to the inner middle of the mounting block, the knobs are arranged at the outer end of the connecting column, the lower end of the knob is installed in cooperation with the rear end of the extrusion block, and the upper end of the knob is installed in cooperation with the inner wall of the groove, so that the extrusion block can be quickly squeezed and released.

[0011] Furthermore, the loose alarm mechanism includes a pressure ring, a guide groove, a connecting leg and a spring three. The pressure ring is slidably connected to the outer surface of the plug, the guide grooves are respectively opened at the upper and lower ends of the mounting block, the connecting legs are slidably connected to the inside of the guide grooves, the connecting legs are fixedly connected to the rear end of the pressure ring through a sliding mouth, and a spring three is provided between the rear end of the connecting leg and the inner wall of the guide groove, providing a basis for the loose alarm of the wiring harness.

[0012] Furthermore, the loose alarm mechanism also includes contact head 1 and contact head 2, and contact head 1 is arranged in the middle of the rear side wall of the connecting leg, and contact head 2 is arranged in the middle of the front side wall of the guide groove. Contact head 1 and contact head 2 located in the same guide groove are installed in coordination, and the input end of contact head 1 is electrically connected to the output end of the external controller, and the output end of contact head 2 is electrically connected to the input end of the external controller, so that an alarm signal can be quickly sent out.

[0013] Furthermore, it also includes a temperature sensor, which is arranged on the outer surface of the wiring harness. The temperature sensor is bidirectionally electrically connected to an external controller to facilitate monitoring the temperature of the wiring harness and prevent the wiring harness from being burned out by high temperature.

[0014] Compared with the prior art, the beneficial effects of the utility model are: the vehicle-mounted connection harness with self-detection function has the following advantages:

[0015] 1. Insert all the plugs into the socket, and rotate the knob forward ninety degrees. As the knob deflects, the lower end of the knob presses the rear end of the extrusion block, causing the extrusion block to move forward, and the second spring is compressed. As the extrusion block moves forward, the inclined surface 1 at the front end of the extrusion block continuously squeezes the inclined surface 2 at the middle of the inner end of the connecting block, causing the two connecting blocks to move outward synchronously, and the locking block and the limit column also move outward synchronously. The first spring is compressed. At this time, the locking block and the limit column protrude from the mounting block and enter the corresponding locking port at the device socket, and the wiring harness is fixed. At the same time, as the knob deflects, the upper end of the knob slowly contacts the front end of the anti-loosening ring, pressing the anti-loosening ring to move backward, and the reed undergoes elastic deformation until the knob deflects to a suitable position. The upper end of the knob is aligned with the groove, the spring leaf rebounds without force, and moves forward with the anti-loosening ring. At the same time, the groove clamps the knob to prevent the knob from shaking and causing the wiring harness to loosen. When the wiring harness needs to be disassembled for inspection, just deflect the knob backward ninety degrees, the knob presses the anti-loosening ring to move backward, and the spring leaf undergoes elastic deformation until the upper end of the knob leaves the inside of the groove. At this time, the knob loses restriction. At the same time, the lower end of the knob leaves the rear end of the extrusion block, and spring two drives the extrusion block backward without force. Inclined surface one leaves the surface of inclined surface two, and spring one drives the connecting block back to its original position without force. The locking block and the limit column also return to the inside of the mounting block synchronously. At this time, the wiring harness loses restriction and can be easily pulled out. It can be quickly installed and disassembled, which is convenient for inspection.

[0016] 2. When the wiring harness becomes loose, as the plug loosens backward, the distance between the mounting block and the surface of the equipment becomes larger, and spring three expands without force, driving the pressure ring and the connecting leg forward, and contact head one contacts the surface of contact head two. At this time, the circuit forms a path, and the external controller issues an early warning. When the temperature of the wiring harness is too high, the temperature sensor converts the temperature into an electrical signal and sends it to the external sensor. The external sensor issues an early warning, which can effectively avoid safety hazards caused by wiring harness failure. There is also a high temperature and loose loosening early warning mechanism. When the wiring harness is abnormal, it can be detected and reminded in time, which greatly reduces the occurrence of safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the quick connection mechanism of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the quick connection mechanism and loose alarm mechanism of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the extrusion assembly of the utility model;

[0021] Figure 5This is a schematic diagram of the loose alarm mechanism structure of the utility model.

[0022] In the figure: 1 mounting block, 2 plug, 3 wiring harness, 4 quick connection mechanism, 41 slide groove, 42 connecting block, 43 locking block, 44 limiting column, 45 spring one, 46 extrusion assembly, 461 mounting groove, 462 spring two, 463 extrusion block, 47 anti-loosening assembly, 471 anti-loosening ring, 472 spring leaf, 473 groove, 48 connecting column, 49 knob, 5 loosening alarm mechanism, 51 pressure ring, 52 guide groove, 53 connecting leg, 54 spring three, 55 contact head one, 56 contact head two, 6 temperature sensor. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5 , This embodiment provides a technical solution: a vehicle-mounted connection harness with a self-detection function, comprising a mounting block 1, a quick connection mechanism 4 and a loose alarm mechanism 5;

[0025] Mounting block 1: A plug 2 is provided in the middle of the front end thereof for easy connection of the device, and a wiring harness 3 is provided in the middle of the rear end of the mounting block 1;

[0026] The quick connection mechanism 4 includes a slide groove 41, a connecting block 42, a locking block 43, a limiting column 44 and a spring 45. The slide grooves 41 are all opened on the inner front side of the mounting block 1, the connecting blocks 42 are slidably connected to the inside of the slide grooves 41, the locking blocks 43 are arranged at the outer ends of the connecting blocks 42, the limiting columns 44 are arranged at the middle part of the opposite outer side surfaces of the connecting blocks 42, and a spring 45 is arranged between the opposite outer side surfaces of the connecting blocks 42 and the slide grooves 41. The spring 45 is sleeved on the outer surface of the limiting column 44, which can quickly fix and release the wiring harness, and is convenient for installation and maintenance. The quick connection mechanism 4 also includes an extrusion assembly 46, which includes an installation groove 461, a spring 462 and an extrusion block 463. The installation grooves 461 are respectively opened on the left and right sides of the mounting block 1, and the extrusion blocks 463 are slidably connected to the inside of the installation grooves 461. The front end of the extrusion block 463 is matched with the middle part of the inner end of the connecting block 42. The quick connection mechanism 4 also includes an anti-loosening assembly 47, which includes an anti-loosening ring 471, a spring 472 and a groove 473. The anti-loosening ring 471 is slidably connected to the rear side of the outer surface of the mounting block 1, and a spring 472 is provided between the rear end of the anti-loosening ring 471 and the rear side wall of the mounting block 1. A groove 473 is provided in the middle of the front end of the anti-loosening ring 471 to further prevent the wiring harness from loosening. The quick connection mechanism 4 also includes a connecting column 48 and a knob 49. The connecting column 48 is rotatably connected to the middle of the interior of the mounting block 1, and the knob 49 is arranged at the outer end of the connecting column 48. The lower end of the knob 49 is installed in cooperation with the rear end of the extrusion block 463, and the upper end of the knob 49 is installed in cooperation with the inner wall of the groove 473, so that the extrusion block 463 can be quickly squeezed and released.

[0027] Loose alarm mechanism 5: It is respectively arranged at the upper and lower ends of the mounting block 1. The loose alarm mechanism 5 includes a pressure ring 51, a guide groove 52, a connecting leg 53 and a spring three 54. The pressure ring 51 is slidably connected to the outer surface of the plug 2. The guide grooves 52 are respectively arranged at the upper and lower ends of the mounting block 1. The connecting legs 53 are slidably connected to the inside of the guide groove 52. The connecting legs 53 are fixedly connected to the rear end of the pressure ring 51 through a sliding mouth. A spring three 54 is arranged between the rear end of the connecting leg 53 and the inner wall of the guide groove 52, which provides a basis for the loose alarm of the wiring harness. The loose alarm mechanism 5 also includes a contact head 55 and a contact head 56. The contact head 55 is arranged in the middle of the rear side wall of the connecting leg 53. The contact head 56 is A contact head 1 55 and a contact head 2 56 are arranged in the middle of the front side wall of the guide groove 52, and are located inside the same guide groove 52. The input end of the contact head 1 55 is electrically connected to the output end of the external controller, and the output end of the contact head 2 56 is electrically connected to the input end of the external controller. An alarm signal can be quickly issued. The temperature sensor 6 is also included. The temperature sensor 6 is arranged on the outer surface of the wiring harness 3. The temperature sensor 6 is bidirectionally electrically connected to the external controller, which is convenient for monitoring the temperature of the wiring harness and preventing the wiring harness from being burned by high temperature. The temperature sensor 6 can be quickly installed and disassembled, which is convenient for maintenance. A high temperature and loose loosening fall-off warning mechanism is also provided. When an abnormal situation occurs in the wiring harness, it can be detected and reminded in time, which greatly reduces the occurrence of safety hazards.

[0028] The working principle of a vehicle-mounted connection harness with a self-detection function provided by the utility model is as follows: when connecting the harness, the plug 2 is inserted into the socket of the device. As the plug 2 is inserted, the front end of the pressure ring 51 contacts the surface of the device. As the plug 2 continues to be inserted, the pressure ring 51 moves backward with the connecting leg 53, and the spring three 54 is compressed by force, and the contact one 55 leaves the surface of the contact head two 56. At this time, the plug 2 is fully inserted into the socket, and the knob 49 is rotated forward ninety degrees. As the knob 49 deviates, the lower end of the knob 49 presses the rear end of the extrusion block 463, so that the extrusion block 463 moves forward, and the spring two 462 is compressed by force. As the extrusion block 463 moves forward, the extrusion block 463 moves forward. The inclined surface 1 at the end continuously squeezes the inclined surface 2 at the middle of the inner end of the connecting block 42, so that the two connecting blocks 42 move outward synchronously, and the locking block 43 and the limiting column 44 also move outward synchronously, and the spring 1 45 is compressed by force. At this time, the locking block 43 and the limiting column 44 protrude out of the mounting block 1 and enter the corresponding locking hole at the device socket, and the wiring harness is fixed. At the same time, with the deflection of the knob 49, the upper end of the knob 49 slowly contacts the front end of the anti-loosening ring 471, pressing the anti-loosening ring 471 to move backward, and the spring leaf 472 undergoes elastic deformation until the knob 49 deflects to the appropriate position, and the upper end of the knob 49 is aligned with the groove 473. The spring leaf 472 rebounds without force, and moves the anti-loosening ring 471 forward. At the same time, the groove 47 3. Lock the knob 49 to prevent the knob 49 from shaking and causing the wiring harness to loosen. When the wiring harness loosens after the car has gone through a strong bump, as the plug 2 loosens backward, the distance between the mounting block 1 and the surface of the equipment increases, and the spring 3 54 expands without force, driving the pressure ring 51 and the connecting leg 53 to move forward, and the contact head 1 55 contacts the surface of the contact head 2 56. At this time, the circuit forms a path, and the external controller issues an early warning. When the temperature of the wiring harness is too high, the temperature sensor 6 converts the temperature into an electrical signal and sends it to the external sensor. The external sensor issues an early warning, which can effectively avoid safety hazards caused by wiring harness failure. When the wiring harness needs to be disassembled for maintenance, it is only necessary to deflect the knob backward by ninety degrees, and the knob 49 presses the anti-loosening ring 4 71 moves backward, and the spring sheet 472 undergoes elastic deformation until the upper end of the knob 49 leaves the inside of the groove 473. At this time, the knob loses its restriction. At the same time, the lower end of the knob 49 leaves the rear end of the extrusion block 463, and the spring second 462 drives the extrusion block 463 to move backward without force. The inclined surface one leaves the surface of the inclined surface two, and the spring one 45 drives the connecting block 42 back to its original position without force. The locking block 43 and the limiting column 44 also synchronously return to the inside of the mounting block 1. At this time, the wiring harness loses its restriction and can be easily pulled out. It can be quickly installed and disassembled, which is convenient for maintenance. A high temperature and loose movement falling-off warning mechanism is also provided. When an abnormal situation occurs in the wiring harness, it can be detected and reminded in time, which greatly reduces the occurrence of safety hazards.

[0029] It is worth noting that the temperature sensor 6 disclosed in the above embodiment is a ZRDTS-6 temperature sensor, and the external controller controls the operation of the contact head 1 55, the contact head 2 56 and the temperature sensor 6 using methods commonly used in the prior art.

[0030] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A vehicle-mounted connection harness with a self-detection function, characterized in that: It comprises a mounting block (1), a quick connection mechanism (4) and a loosening alarm mechanism (5); The mounting block (1) has a plug (2) at the middle of its front end, and a wiring harness (3) at the middle of its rear end; The quick connection mechanism (4) comprises a slide groove (41), a connection block (42), a locking block (43), a limiting column (44) and a spring (45), wherein the slide groove (41) is provided at the inner front side of the mounting block (1), the connection block (42) is slidably connected to the inside of the slide groove (41), the locking block (43) is arranged at the outer end of the connection block (42), the limiting column (44) is arranged at the middle part of the opposite outer side surface of the connection block (42), a spring (45) is arranged between the opposite outer side surface of the connection block (42) and the slide groove (41), and the spring (45) is sleeved on the outer surface of the limiting column (44); Looseness alarm mechanism (5): It is respectively arranged at the upper and lower ends of the mounting block (1).

2. The vehicle-mounted connection harness with self-detection function according to claim 1, characterized in that: The quick connection mechanism (4) further comprises an extrusion assembly (46), the extrusion assembly (46) comprising a mounting groove (461), a second spring (462) and an extrusion block (463), the mounting groove (461) being respectively arranged on the left and right sides of the mounting block (1), the extrusion blocks (463) being slidably connected to the inside of the mounting groove (461), the front end of the extrusion block (463) being matched and installed with the middle part of the inner side end of the connection block (42), and a second spring (462) being arranged between the rear sides of the upper and lower ends of the extrusion block (463) and the inner wall of the mounting groove (461).

3. The vehicle-mounted connection harness with self-detection function according to claim 1, characterized in that: The quick connection mechanism (4) further comprises an anti-loosening assembly (47), the anti-loosening assembly (47) comprising an anti-loosening ring (471), a spring leaf (472) and a groove (473), the anti-loosening ring (471) being slidably connected to the rear side of the outer surface of the mounting block (1), a spring leaf (472) being provided between the rear end of the anti-loosening ring (471) and the rear side wall of the mounting block (1), and a groove (473) being provided in the middle of the front end of the anti-loosening ring (471).

4. The vehicle-mounted connection harness with self-detection function according to claim 2, characterized in that: The quick connection mechanism (4) also includes a connection column (48) and a knob (49), wherein the connection column (48) is rotatably connected to the middle of the interior of the mounting block (1), and the knob (49) is arranged at the outer end of the connection column (48), the lower end of the knob (49) is mounted in cooperation with the rear end of the extrusion block (463), and the upper end of the knob (49) is mounted in cooperation with the inner wall of the groove (473).

5. The vehicle-mounted connection harness with self-detection function according to claim 1, characterized in that: The loosening alarm mechanism (5) comprises a pressure ring (51), a guide groove (52), a connecting leg (53) and a spring three (54); the pressure ring (51) is slidably connected to the outer surface of the plug (2); the guide groove (52) is respectively arranged at the upper and lower ends of the mounting block (1); the connecting legs (53) are slidably connected to the inside of the guide groove (52); the connecting legs (53) are fixedly connected to the rear end of the pressure ring (51) through a sliding mouth; and a spring three (54) is arranged between the rear end of the connecting leg (53) and the inner wall of the guide groove (52).

6. The vehicle-mounted connection harness with self-detection function according to claim 5, characterized in that: The loosening alarm mechanism (5) also includes a contact head 1 (55) and a contact head 2 (56), wherein the contact head 1 (55) is arranged in the middle of the rear side wall of the connecting leg (53), and the contact head 2 (56) is arranged in the middle of the front side wall of the guide groove (52). The contact head 1 (55) and the contact head 2 (56) located in the same guide groove (52) are installed in coordination, and the input end of the contact head 1 (55) is electrically connected to the output end of the external controller, and the output end of the contact head 2 (56) is electrically connected to the input end of the external controller.

7. The vehicle-mounted connection harness with self-detection function according to claim 6, characterized in that: It also includes a temperature sensor (6), which is arranged on the outer surface of the wiring harness (3), and the temperature sensor (6) is bidirectionally electrically connected to an external controller.