Anti-splashing assembly for water cutting machine

By designing the anti-splash mechanism driven by the cylinder and the magnetic attraction of the electromagnet in the water cutting machine, the problem of uneven stress on the outer wall of the water cutter is solved, and the effective collection of splashed water droplets and convergence in the water tank is achieved, reducing the Maintenance costs and equipment damage risks.

CN222360033UActive Publication Date: 2025-01-17LUOYANG HENGMAO ELECTROMECHANICAL TECH CO LTD

Patent Information

Application Number
CN202421084935.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-17
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The anti-splash components of existing water cutting machines cause uneven stress to the outer wall of the water cutter head under high pressure water flow, which is prone to damage, increasing maintenance costs.

Method used

A splash-proof mechanism including cylinder-driven is designed. The movable plate is driven downward through the cylinder-driven movement. Combined with the magnetic attraction of the electromagnet, the liquid collecting plate collects splash water droplets and collects them into the water tank through the pump to prevent the water droplets from splashing. On the head of the water blade.

Benefits of technology

It effectively reduces mechanical wear of water drill heads, reduces maintenance costs, and improves the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-splashing assembly for a water cutting machine, which relates to the technical field of water cutting machines and comprises a workbench, a displacement groove is arranged at the top of the workbench, a longitudinal displacement mechanism is arranged in the displacement groove, a transverse movement mechanism is arranged at the top of the longitudinal displacement mechanism, and an anti-splashing mechanism is arranged at the bottom of the transverse movement mechanism. A collecting mechanism is arranged in the moving groove, a water cutting mechanism is arranged in the anti-splashing mechanism, the anti-splashing mechanism comprises an air cylinder, the air cylinder is slidably connected to the top of the longitudinal displacement mechanism, an output shaft of the air cylinder is fixedly connected with a movable plate, the outer side of the movable plate is fixedly connected with a plurality of fixing blocks, and the bottoms of the fixing blocks are fixedly connected with springs; the bottom of the spring is fixedly connected with an anti-splashing baffle. The device has the beneficial effects that the electromagnet makes contact with the bearing plate and continues to press downwards, the spring is stressed to deform, the anti-splashing baffle limits splashing water drops, the generator is powered on, the electromagnet generates magnetic force to attract the liquid collecting disc, and then the high-pressure pump and the water jet cutter head work and act on a cut object.
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Description

Technical Field

[0001] The utility model relates to the technical field of water jet cutting machines, in particular to an anti-splash component for a water jet cutting machine. Background Art

[0002] Waterjet cutting, also known as water jet cutting, is a high-pressure water jet cutting technology. It is a machine that uses high-pressure water jet cutting. Under the control of a computer, it can carve workpieces at will and is less affected by the texture of the material. Because of its low cost, easy operation, and high yield rate, waterjet cutting is gradually becoming the mainstream cutting method in industrial cutting technology.

[0003] After searching, the Chinese patent announcement number is CN220389133U, which discloses an anti-splash component for a water jet cutting machine. The patent uses bolts to push and squeeze the fixed connecting piece to fit the water jet cutting nozzle. The symmetrical fixed connecting pieces are squeezed together to tighten the fixed connecting pipe and the water jet cutting nozzle. The splashing water drops fall into the groove during cutting. There are certain problems with this device: the anti-splash component is installed on the fixed connecting pipe, and the fixed connecting pipe is installed on the water jet head. When the water jet head is working, high-pressure water flows through the inside. When the outer wall of the water jet is subjected to uneven force, it will be damaged, resulting in high maintenance costs. Utility Model Content

[0004] The purpose of the utility model is to provide an anti-splash component for a water jet cutting machine in order to solve the above-mentioned problem.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A splash-proof assembly for a water jet cutting machine comprises a workbench, a supporting leg is fixedly connected to the bottom of the workbench, a displacement groove is opened on the top of the workbench, a fixed frame is fixedly connected to the top of the workbench, a sliding groove is opened on one side of the fixed frame, a moving groove is opened on the top of the workbench, a pipe groove is opened at the front end of the workbench, the moving groove is communicated with the pipe groove, a longitudinal displacement mechanism is arranged in the displacement groove, a transverse movement mechanism is arranged on the top of the longitudinal displacement mechanism, an anti-splash mechanism is arranged at the bottom of the transverse movement mechanism, an auxiliary mechanism is arranged at the front end of the anti-splash mechanism, a collecting mechanism is arranged in the moving groove, a water cutting mechanism is arranged in the anti-splash mechanism, a supporting mechanism is arranged on the top of the moving groove, the anti-splash mechanism comprises a cylinder, the cylinder is installed on the transverse movement mechanism, the output shaft of the cylinder is fixedly connected to a movable plate, and the output shaft of the cylinder is connected to the front part of the movable plate, a plurality of fixed blocks are fixedly connected to the outer side of the movable plate, the fixed blocks are arranged equidistantly in a circle, the bottom of the fixed blocks are all fixedly connected to springs, and the bottom of the springs is fixedly connected to an anti-splash baffle.

[0007] Preferably, the longitudinal displacement mechanism includes a first motor, which is fixedly connected to the front end of the workbench, the output shaft of the first motor is fixedly connected to a displacement screw, a displacement block is threadedly connected to the displacement screw, a top plate is fixedly connected to the top of the displacement block, an end of the top plate away from the displacement block is slidably connected in a sliding groove, a sliding groove is penetrated through the top of the top plate, and the output shaft of the cylinder passes through the sliding groove.

[0008] Preferably, the lateral moving mechanism includes a first fixed plate, the first fixed plate is fixedly connected to one side of the top plate, the other side of the top plate is fixedly connected to a second fixed plate, one side of the first fixed plate is fixedly connected to a second motor, the output shaft of the second motor is fixedly connected to a moving screw, the moving screw is threadedly connected to a sliding block, and the cylinder is fixedly connected to the top of the sliding block.

[0009] Preferably, the auxiliary mechanism includes a placement plate, which is fixedly connected to the front end of the anti-splash baffle, a generator is fixedly connected to the top of the placement plate, the generator is fixedly connected to a symmetrical coil, the end of the coil is fixedly connected to an electromagnet, and the electromagnet is fixedly connected to the bottom of the anti-splash baffle.

[0010] Preferably, the collecting mechanism includes an air pump, which is fixedly connected to the front end of the workbench. The air pump is fixedly connected to a guide tube, which is a hose. The bottom of the guide tube is fixedly connected to a water tank, which is located under the workbench. The top rear end of the guide tube is fixedly connected to a liquid collecting tray, which is an inverted cone shape.

[0011] Preferably, the water cutting mechanism comprises a high-pressure pump, which is fixedly connected to the bottom of the movable plate, and a water cutting head is fixedly connected to the bottom of the high-pressure pump.

[0012] Preferably, the supporting mechanism comprises a supporting plate, the supporting plate is fixedly connected to the top of the movable groove, and a plurality of liquid leakage holes are formed on the supporting plate.

[0013] The beneficial effect is that the cylinder drives the movable plate to move downward, when the electromagnet contacts the supporting plate and continues to press down, the spring is deformed under force, the anti-splash baffle limits the splashing water droplets, and then the generator is energized to make the electromagnet generate magnetic force to attract the liquid collection tray, and then the high-pressure pump and the water knife head work, acting on the cut object, and the water flow that penetrates the object enters the liquid collection tray, the splashing water droplets fall on the inner wall of the anti-splash baffle and converge into the liquid collection tray, and are pumped into the water tank by the vacuum pump.

[0014] The additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through the specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:

[0016] Figure 1 It is a three-dimensional diagram of an anti-splash assembly for a water jet cutting machine according to the utility model;

[0017] Figure 2 It is an enlarged view of point A of a splash-proof assembly for a water jet cutting machine described in the utility model;

[0018] Figure 3 It is an enlarged view of a part of the structure of an anti-splash assembly for a water jet cutting machine described in the utility model;

[0019] Figure 4 It is a right side view of an anti-splash assembly for a water jet cutting machine according to the utility model;

[0020] Figure 5 It is a front view of an anti-splash component for a water jet cutting machine according to the utility model.

[0021] The reference numerals are as follows: 101, workbench; 102, support leg; 103, displacement slot; 104, fixed frame; 105, sliding slot; 106, moving slot; 107, pipe slot; 2, longitudinal displacement mechanism; 201, first motor; 202, displacement screw rod; 203, displacement block; 204, top plate; 205, slide slot; 3, transverse movement mechanism; 301, first fixed plate; 302, second fixed plate; 303, sliding block; 304, second motor; 305, moving screw rod; 4 , anti-splash mechanism; 401, cylinder; 402, movable plate; 403, fixed block; 404, spring; 405, anti-splash baffle; 5, auxiliary mechanism; 501, placement plate; 502, generator; 503, coil; 504, electromagnet; 6, collecting mechanism; 601, liquid collection tray; 602, guide tube; 603, vacuum pump; 604, water tank; 7, water cutting mechanism; 701, high-pressure pump; 702, water cutter head; 8, supporting mechanism; 801, supporting plate; 802, leakage hole. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0024] The utility model is further described below in conjunction with the accompanying drawings:

[0025] like Figure 1-Figure 5 As shown, a splash-proof assembly for a water jet cutting machine comprises a workbench 101, a supporting leg 102 is bolted to the bottom of the workbench 101, a displacement groove 103 is formed on the top of the workbench 101, a fixing frame 104 is welded to the top of the workbench 101, a sliding groove 105 is formed on one side of the fixing frame 104, a moving groove 106 is formed on the top of the workbench 101, a pipe groove 107 is formed at the front end of the workbench 101, the moving groove 106 is communicated with the pipe groove 107, a longitudinal displacement mechanism 2 is arranged in the displacement groove 103, a transverse movement mechanism 3 is arranged on the top of the longitudinal displacement mechanism 2, an anti-splash mechanism 4 is arranged at the bottom of the transverse movement mechanism 3, an auxiliary mechanism 5 is arranged at the front end of the anti-splash mechanism 4, a collecting mechanism 6 is arranged in the moving groove 106, a water cutting mechanism 7 is arranged in the anti-splash mechanism 4, a supporting mechanism 8 is arranged on the top of the moving groove 106, and the splash-proof mechanism 4 comprises a cylinder 401, the cylinder 401 is mounted on the transverse movement mechanism 3, and the transmission of the cylinder 401 The output shaft is fixedly connected with the movable plate 402, and the output shaft of the cylinder 401 is connected to the front part of the movable plate 402. The outer side of the movable plate 402 is connected with a plurality of fixed blocks 403 by screws. The fixed blocks 403 are arranged equidistantly in a circle. The bottom of the fixed blocks 403 are welded with springs 404, and the bottom of the springs 404 are welded with anti-splash baffles 405. When working, the cylinder 401 drives the movable plate 402 to move downward. When the electromagnet 504 contacts the supporting plate 801 and continues The pressure continues downward, and the spring 404 is deformed under force, and the anti-splash baffle 405 limits the splashing water droplets. Then the generator 502 is energized, so that the electromagnet 504 generates magnetic force to attract the liquid collection tray 601, and then the high-pressure pump 701 and the water cutter head 702 work, acting on the cut object, and the water flow that penetrates the object enters the liquid collection tray 601, and the splashing water droplets fall on the inner wall of the anti-splash baffle 405 and converge into the liquid collection tray 601, and are pumped into the water tank 604 by the vacuum pump 603.

[0026] The longitudinal displacement mechanism 2 includes a first motor 201, which is connected to the front end of the workbench 101 by bolts. The output shaft of the first motor 201 is connected to the displacement screw 202 through a coupling. The displacement block 203 is threadedly connected to the displacement screw 202. A top plate 204 is welded on the top of the displacement block 203. The end of the top plate 204 away from the displacement block 203 is slidably connected in the sliding groove 105. The top of the top plate 204 is penetrated by a sliding groove 205. The output shaft of the cylinder 401 passes through the sliding groove 205. The first motor 201 drives the displacement screw 202 to rotate, so that the displacement block 203 slides in the displacement groove 103, thereby controlling the longitudinal position of the water jet head 702.

[0027] The lateral movement mechanism 3 includes a first fixed plate 301, which is welded to one side of the top plate 204, and a second fixed plate 302 is welded to the other side of the top plate 204. One side of the first fixed plate 301 is connected to a second motor 304 by bolts, and the output shaft of the second motor 304 is connected to a moving screw rod 305 by a coupling, and the moving screw rod 305 is threadedly connected to a sliding block 303. The cylinder 401 is connected to the top of the sliding block 303 by screws, and the second motor 304 drives the moving screw rod 305 to rotate, so that the sliding block 303 slides on the moving screw rod 305, thereby controlling the lateral position of the water jet head 702.

[0028] The auxiliary mechanism 5 includes a placement plate 501, which is connected to the front end of the anti-splash baffle 405 by bolts. A generator 502 is connected to the top of the placement plate 501 by bolts. The generator 502 is fixedly connected to a symmetrical coil 503. The end of the coil 503 is fixedly connected to an electromagnet 504. The electromagnet 504 is connected to the bottom of the anti-splash baffle 405 by screws. When the generator 502 is energized, the electromagnet 504 generates magnetic force and attracts the liquid collection tray 601.

[0029] The collecting mechanism 6 includes an air pump 603, which is connected to the front end of the workbench 101 by bolts. The air pump 603 is connected to the guide tube 602 by hot melt. The guide tube 602 is a hose. The bottom of the guide tube 602 is connected to a water tank 604 by threads. The water tank 604 is located below the workbench 101. The top rear end of the guide tube 602 is fixedly connected to a liquid collecting tray 601. The liquid collecting tray 601 is an inverted cone shape. The liquid collecting tray 601 should be made of ferromagnetic metal material, and the diameter of the liquid collecting tray 601 is slightly larger than the electromagnet 504.

[0030] The water cutting mechanism 7 comprises a high-pressure pump 701 , which is connected to the bottom of the movable plate 402 by bolts, and a water cutting head 702 is threadedly connected to the bottom of the high-pressure pump 701 .

[0031] The supporting mechanism 8 includes a supporting plate 801, which is connected to the top of the movable groove 106 by screws. A plurality of leakage holes 802 are provided on the supporting plate 801. The supporting plate 801 should be made of non-ferromagnetic high-hardness material to avoid interference when the electromagnet 504 is connected to the liquid collecting tray 601.

[0032] Working principle: When working, the first motor 201 drives the displacement screw 202 to rotate, so that the displacement block 203 slides in the displacement slot 103, thereby controlling the longitudinal position of the water jet head 702. The second motor 304 drives the moving screw 305 to rotate, so that the sliding block 303 slides on the moving screw 305, thereby controlling the lateral position of the water jet head 702. Then the cylinder 401 drives the movable plate 402 to move downward. When the electromagnet 504 contacts the supporting plate 801 and continues to Press down, the spring 404 is deformed under force, the anti-splash baffle 405 limits the splashing water droplets, and then the generator 502 is energized, so that the electromagnet 504 generates magnetic force to attract the liquid collection tray 601, and then the high-pressure pump 701 and the water cutter head 702 work, acting on the cut object, and the water flow that penetrates the object enters the liquid collection tray 601, and the splashing water droplets fall on the inner wall of the anti-splash baffle 405 and converge into the liquid collection tray 601, and are pumped into the water tank 604 by the vacuum pump 603.

[0033] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A splash-proof assembly for a water jet cutting machine, comprising a workbench (101), a support leg (102) fixedly connected to the bottom of the workbench (101), a displacement groove (103) formed on the top of the workbench (101), a fixed frame (104) fixedly connected to the top of the workbench (101), a sliding groove (105) formed on one side of the fixed frame (104), a movable groove (106) formed on the top of the workbench (101), a pipe groove (107) formed on the front end of the workbench (101), the movable groove (106) communicating with the pipe groove (107), characterized in that: The displacement groove (103) is provided with a longitudinal displacement mechanism (2), the top of the longitudinal displacement mechanism (2) is provided with a transverse movement mechanism (3), the bottom of the transverse movement mechanism (3) is provided with an anti-splash mechanism (4), the front end of the anti-splash mechanism (4) is provided with an auxiliary mechanism (5), the movement groove (106) is provided with a collection mechanism (6), the anti-splash mechanism (4) is provided with a water cutting mechanism (7), the top of the movement groove (106) is provided with a supporting mechanism (8), and the anti-splash mechanism (4) comprises a cylinder (401). The cylinder (401) is mounted on the transverse moving mechanism (3); the output shaft of the cylinder (401) is fixedly connected to a movable plate (402), and the output shaft of the cylinder (401) is connected to the front portion of the movable plate (402); a plurality of fixed blocks (403) are fixedly connected to the outer side of the movable plate (402); the fixed blocks (403) are equidistantly arranged in a circle; the bottoms of the fixed blocks (403) are fixedly connected to springs (404); the bottoms of the springs (404) are fixedly connected to an anti-splash baffle (405).

2. The splash-proof assembly for a water jet cutting machine according to claim 1, characterized in that: The longitudinal displacement mechanism (2) comprises a first motor (201), the first motor (201) is fixedly connected to the front end of the workbench (101), the output shaft of the first motor (201) is fixedly connected to a displacement screw (202), a displacement block (203) is threadedly connected to the displacement screw (202), a top plate (204) is fixedly connected to the top of the displacement block (203), one end of the top plate (204) away from the displacement block (203) is slidably connected in the sliding groove (105), a sliding groove (205) is penetrated through the top of the top plate (204), and the cylinder (401) passes through the sliding groove (205).

3. The splash-proof assembly for a water jet cutting machine according to claim 2, characterized in that: The transverse movement mechanism (3) comprises a first fixed plate (301), the first fixed plate (301) is fixedly connected to one side of the top plate (204), the other side of the top plate (204) is fixedly connected to a second fixed plate (302), one side of the first fixed plate (301) is fixedly connected to a second motor (304), the output shaft of the second motor (304) is fixedly connected to a moving screw (305), the moving screw (305) is threadedly connected to a sliding block (303), and the cylinder (401) is fixedly connected to the top of the sliding block (303).

4. The splash-proof assembly for a water jet cutting machine according to claim 1, characterized in that: The auxiliary mechanism (5) comprises a placement plate (501), the placement plate (501) is fixedly connected to the front end of the anti-splash baffle (405), a generator (502) is fixedly connected to the top of the placement plate (501), the generator (502) is fixedly connected to a symmetrical coil (503), the end of the coil (503) is fixedly connected to an electromagnet (504), and the electromagnet (504) is fixedly connected to the bottom of the anti-splash baffle (405).

5. The splash-proof assembly for a water jet cutting machine according to claim 1, characterized in that: The collecting mechanism (6) comprises an air pump (603), the air pump (603) is fixedly connected to the front end of the workbench (101), the air pump (603) is fixedly connected to a guide tube (602), the guide tube (602) is a hose, the bottom of the guide tube (602) is fixedly connected to a water tank (604), the water tank (604) is located below the workbench (101), the top rear end of the guide tube (602) is fixedly connected to a liquid collecting tray (601), and the liquid collecting tray (601) is in the shape of an inverted cone.

6. The splash-proof assembly for a water jet cutting machine according to claim 1, characterized in that: The water cutting mechanism (7) comprises a high-pressure pump (701), the high-pressure pump (701) is fixedly connected to the bottom of the movable plate (402), and a water cutting head (702) is fixedly connected to the bottom of the high-pressure pump (701).

7. The splash-proof assembly for a water jet cutting machine according to claim 1, characterized in that: The supporting mechanism (8) comprises a supporting plate (801), wherein the supporting plate (801) is fixedly connected to the top of the movable groove (106), and a plurality of liquid leakage holes (802) are formed on the supporting plate (801).

Citation Information

Patent Citations

  • Anti-splashing assembly for water cutting machine

    CN220389133U

Cited By

  • Full-automatic machining waterjet cutting machine equipment and machining method thereof

    CN120516591A