Anti-bending cable structure

By designing the inner sheath, metal braided layer, outer sheath and protective sleeve in the cable, combining metal strips and tear lines, the problem of the protective layer rupture caused by excessive bending of long-distance cables is solved, and the resistance is improved Bending and pull resistance and improve heat dissipation.

CN222365403UActive Publication Date: 2025-01-17SHENZHEN JCLINK TECH CO LTD
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Patent Information

Application Number
CN202420547253.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-01-17
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

During use, long-distance cables are prone to excessive bending to cause the protective layer to break and the internal conductors to be exposed, which affects normal use.

Method used

An anti-bending cable structure is designed, including a wire core, inner sheath, metal braided layer, outer sheath and protective sleeve. The protective sleeve runs through metal strips and tear lines, and the outer sheath is equipped with a heat dissipation channel. and holes, combined with the inner and outer elastic support layer, improve the bending and pulling resistance of the cable, and support the protective sleeve through metal strips to limit the bending angle.

Benefits of technology

It effectively improves the bending and pulling resistance of the cable, reduces the probability of damage caused by excessive bending, and improves the heat dissipation ability through the heat dissipation channels and holes, making it flexible in use and improves strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-bending cable structure, which comprises a cable core and an inner sheath arranged on the outer side of the cable core, a metal braid layer is filled between the outer wall of the cable core and the inner wall of the inner sheath, an outer sheath for improving the overall anti-bending performance of the cable is bonded on the outer wall of the inner sheath, an anti-bending protective sleeve is arranged on the outer side of the outer sheath, and the outer wall of the outer sheath is provided with a metal braid layer. A plurality of metal strips which are annularly distributed are arranged on the protective sleeve in a penetrating manner around the circle center, and welding spots are arranged at the two ends of each metal strip; the bending resistance and the pulling resistance of the whole cable can be improved through the inner sheath and the outer sheath, the protective sleeve is supported by the metal strips, the strength of the protective sleeve is improved, the bending angle of the cable is limited through the protective sleeve, and the exposed metal strips also play a role in limiting the bending angle of the cable, so that the bending angle of the cable is limited, and the service life of the cable is prolonged. Therefore, the probability that the cable is damaged due to excessive bending can be reduced, a proper number of protective sleeves can be selected, and the use is very flexible.
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Description

Technical Field

[0001] The utility model relates to the technical field related to cables, in particular to an anti-bending cable structure. Background Art

[0002] Cable is a general term for items such as optical cables and electrical cables. Cables have many uses, and are mainly used for controlling installation, connecting equipment, transmitting electricity, and other multiple functions. Cables are common and indispensable in daily life.

[0003] At present, cables used for long-distance transmission are too long, so they are prone to excessive bending during use, which may cause the protective layer to break, exposing the internal conductor to the air, which is not conducive to the normal use of the cable. Utility Model Content

[0004] In order to solve the defects in the prior art, the utility model provides an anti-bending cable structure.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] The utility model discloses an anti-bending cable structure, comprising a wire core and an inner sheath arranged on the outer side of the wire core, a metal braided layer is filled between the outer wall of the wire core and the inner wall of the inner sheath, an outer sheath for increasing the overall anti-bending performance of the cable is bonded to the outer wall of the inner sheath, an anti-bending protective sleeve is arranged on the outer side of the outer sheath, a plurality of metal strips distributed in an annular shape are penetrated through the protective sleeve around the center of a circle, and welding points are arranged at both ends of the metal strips.

[0007] As a preferred technical solution of the utility model, a plurality of tear lines distributed in an annular shape are provided around the center of a circle at both ends of the protective sleeve, and a plurality of tear bodies are formed on the protective sleeve through the tear lines, and the tear bodies are wrapped around the metal strip.

[0008] As a preferred technical solution of the utility model, a heat dissipation channel is formed between the inner wall of the protective sleeve and the outer wall of the outer sleeve, and the space between the two protective sleeves is separated by a metal strip to form a heat dissipation port connected to the heat dissipation channel.

[0009] As a preferred technical solution of the utility model, the protective sleeve is further provided with a heat dissipation hole connected with the heat dissipation channel, and a plurality of the heat dissipation holes are provided.

[0010] As a preferred technical solution of the utility model, the outer sheath comprises a shielding layer, and an inner elastic supporting layer and an outer elastic supporting layer are respectively arranged on the inner and outer sides of the shielding layer.

[0011] As a preferred technical solution of the utility model, the wire core includes a metal conductor, and the metal conductor is wrapped with an insulating layer.

[0012] The beneficial effects of the utility model are:

[0013] 1. This anti-bending cable structure can improve the overall bending and pulling resistance of the cable through the inner sheath and the outer sheath. The metal strip is used to support the protective sleeve to improve the strength of the protective sleeve. The bending angle of the cable is limited by the protective sleeve. The exposed metal strip also limits the bending angle of the cable, thereby reducing the probability of damage to the cable due to excessive bending. The appropriate number of protective sleeves can be selected, which is very flexible to use.

[0014] 2. This anti-bending cable structure has a tear line that enables the tear body to be torn off the protective sleeve, which is conducive to peeling the metal strip from the tear body, changing the length of the exposed metal strip, making the connection of the protective sleeve more flexible, and not easily damaging the outer sleeve when peeling off the metal strip.

[0015] 3. The anti-bending cable structure has heat dissipation channels, heat dissipation ports and heat dissipation holes on the protective sleeve, which are beneficial to the heat dissipation of the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 It is a three-dimensional diagram of an anti-bending cable structure of the utility model;

[0018] Figure 2 The utility model is a structural schematic diagram of an anti-bending cable structure.

[0019] In the figure: 1. wire core; 11. metal conductor; 12. insulation layer; 2. protective sleeve; 21. heat dissipation hole; 22. tear line; 23. metal strip; 24. welding point; 3. heat dissipation channel; 4. metal braided layer; 5. inner sheath; 6. outer sheath; 61. outer elastic support layer; 62. shielding layer; 63. inner elastic support layer. DETAILED DESCRIPTION

[0020] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0021] Example: Figure 1 and Figure 2As shown, the utility model is an anti-bending cable structure, including a wire core 1 and an inner sheath 5 arranged on the outside of the wire core 1, a metal braided layer 4 is filled between the outer wall of the wire core 1 and the inner wall of the inner sheath 5, and the metal braided layer 4 can be a steel wire filling rope, which is used to enhance the tensile strength and flexibility of the cable, and an outer sheath 6 that increases the overall anti-bending performance of the cable is bonded to the outer wall of the inner sheath 5, and the inner sheath 5 can be made of silicone rubber, TPU and other materials, and an anti-bending protective sleeve 2 is arranged on the outer side of the outer sheath 6, and a There are multiple metal strips 23 distributed in a ring shape, and welding points 24 are provided at both ends of the metal strips 23. The welding points 24 facilitate the connection between the metal strips 23 on two adjacent protective sleeves 2. While the metal strips 23 connect the two adjacent protective sleeves 2, they also support the protective sleeves 2, which can improve the strength of the protective sleeves 2. The metal strips 23 also support the outer sheath 6, limit the bending angle of the cable, and reduce the probability of damage to the cable due to excessive bending. The setting of the metal strips 23 is also conducive to the connection between the protective sleeve 2 and external supporting components such as the bracket for installing the cable.

[0022] Among them, both ends of the protective sleeve 2 are provided with a plurality of tear lines 22 distributed in a ring shape around the center of the circle. A plurality of tear bodies are formed on the protective sleeve 2 through the tear lines 22. The tear bodies are wrapped around the metal strip 23. The existence of the tear lines 22 enables the tear bodies to be torn off from the protective sleeve 2, which is conducive to peeling the metal strip 23 out of the tear bodies, changing the length of the exposed metal strip 23, making the connection of the protective sleeve 2 more flexible, and not easy to damage the outer sheath 6 when peeling off the metal strip 23.

[0023] A heat dissipation channel 3 is formed between the inner wall of the protective sleeve 2 and the outer wall of the outer sleeve 6. The space between the two protective sleeves 2 is separated by a metal strip 23 to form a heat dissipation port connected to the heat dissipation channel 3. The heat dissipation channel 3 and the heat dissipation port are beneficial to the heat dissipation of the cable.

[0024] The protection sleeve 2 is further provided with a heat dissipation hole 21 connected with the heat dissipation channel 3 . There are a plurality of heat dissipation holes 21 . The provision of the heat dissipation holes 21 can further improve the heat dissipation capacity of the cable.

[0025] Among them, the outer sheath 6 includes a shielding layer 62, and the inner and outer sides of the shielding layer 62 are respectively provided with an inner elastic support layer 63 and an outer elastic support layer 61. The shielding layer 62 can be a copper braided mesh, which plays a shielding role. There is no specific limitation on the materials for making the inner elastic support layer 63 and the outer elastic support layer 61, and the inner elastic support layer 63 and the outer elastic support layer 61 can use the same material or different materials. For example, the inner elastic support layer 63 can be made of insulating silicone rubber material, and the outer elastic support layer 61 can be made of TPU material.

[0026] Among them, the wire core 1 includes a metal conductor 11, and the metal conductor 11 is wrapped with an insulating layer 12. The metal conductor 11 is generally a copper core. The insulating layer 12 plays an electrical insulation role and can be an insulating material such as polyvinyl chloride, cross-linked polyethylene, fluoroplastic, silicone rubber, etc., and the material for making the insulating layer 12 is also not specifically limited.

[0027] During operation, a suitable number of protective sleeves 2 are put on the outer sheath 6, and welding equipment is used to weld to complete the connection between adjacent protective sleeves 2. During use, the metal strip 23 is used to support the protective sleeve 2 and improve the strength of the protective sleeve 2. The protective sleeve 2 is used to limit the bending angle of the cable. The exposed metal strip 23 also limits the bending angle of the cable, thereby reducing the probability of damage to the cable due to excessive bending. The inner sheath 5 and the outer sheath 6 can improve the overall bending and pulling resistance of the cable.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A bending-resistant cable structure, comprising a wire core (1) and an inner sheath (5) arranged outside the wire core (1), characterized in that: A metal braided layer (4) is filled between the outer wall of the wire core (1) and the inner wall of the inner sheath (5); an outer sheath (6) for increasing the overall anti-bending performance of the cable is bonded to the outer wall of the inner sheath (5); an anti-bending protective sleeve (2) is provided on the outer side of the outer sheath (6); a plurality of metal strips (23) distributed in an annular shape are provided around the center of the circle on the protective sleeve (2); and welding points (24) are provided at both ends of the metal strips (23).

2. The anti-bending cable structure according to claim 1, characterized in that: Both ends of the protective sleeve (2) are provided with a plurality of tear lines (22) distributed in an annular shape around the center of a circle, and a plurality of tear bodies are formed on the protective sleeve (2) through the tear lines (22), and the tear bodies are wrapped around the outside of the metal strip (23).

3. The anti-bending cable structure according to claim 1, characterized in that: A heat dissipation channel (3) is formed between the inner wall of the protective sleeve (2) and the outer wall of the outer sleeve (6); the space between the two protective sleeves (2) is separated by a metal strip (23) and forms a heat dissipation port connected to the heat dissipation channel (3).

4. The anti-bending cable structure according to claim 1, characterized in that: The protective sleeve (2) is also provided with a heat dissipation hole (21) communicating with the heat dissipation channel (3), and a plurality of the heat dissipation holes (21) are provided.

5. The anti-bending cable structure according to claim 1, characterized in that: The outer sheath (6) comprises a shielding layer (62), and the inner and outer sides of the shielding layer (62) are respectively provided with an inner elastic supporting layer (63) and an outer elastic supporting layer (61).

6. The anti-bending cable structure according to claim 1, characterized in that: The wire core (1) comprises a metal conductor (11), and the metal conductor (11) is wrapped with an insulating layer (12).