Dynamic tea fermentation machine capable of automatically supplementing water and controlling temperature

By adopting the forward and reverse rotation of the drum and the combination of spiral blades in the tea dynamic fermentation machine, combined with the rotating air jet and temperature and humidity control structure, the problem of difficult control of temperature, humidity and turning uniformity in traditional tea fermentation is solved, and tea leaves are realized. Comprehensiveness, uniformity and efficiency of fermentation.

CN222366986UActive Publication Date: 2025-01-21HUBEI WUFENG HUASHENG TEA MACHINERY
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Patent Information

Application Number
CN202421228210.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-21
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

During the fermentation of traditional tea, the temperature, humidity and tea turn uniformity are difficult to accurately control, resulting in uneven fermentation, low efficiency and unstable tea quality.

Method used

A tea dynamic fermentation machine with automatic water replenishment and temperature control is designed. It adopts a conveying method of forward and reverse rotation of the drum and spiral blades, combined with a rotating air jet and temperature and humidity control structure to ensure comprehensive turning and uniform fermentation of the tea materials.

Benefits of technology

Through the forward and reverse rotation of the drum and the rotating air jet, the comprehensive and uniform tea fermentation is achieved, the temperature and humidity are stably controlled, and the fermentation efficiency and the stability of tea quality are significantly improved.

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Abstract

The tea dynamic fermentation machine capable of automatically supplementing water and controlling temperature comprises a dynamic fermentation structure and supporting structures arranged at the two ends of the dynamic fermentation structure, each supporting structure comprises a support, a positioning groove is formed in each support, and a plurality of sets of supporting wheels are arranged in each positioning groove; the dynamic fermentation structure comprises a roller, supporting rotating grooves matched with the supporting wheels are symmetrically formed in the two ends of the roller, spiral blades are arranged in the roller, an opening and closing type ventilation structure is arranged at one end of the roller, a temperature and humidity control structure is arranged at the other end of the roller, and a power structure is arranged on the roller. By adopting the structure, through forward and reverse rotation of the roller and cooperation of the spiral blades, tea materials are conveyed back and forth in a reciprocating manner and are continuously turned over, and the comprehensiveness of fermentation processing is kept; through rotary air injection and comprehensive water vapor action, uniform fermentation processing quality is ensured, and stable temperature control is matched, so that the fermentation efficiency is greatly improved; loading and unloading are convenient and stable, ventilation is flexible, temperature and humidity control is accurate, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea processing equipment, in particular to a tea dynamic fermentation machine with automatic water replenishment and temperature control. Background Art

[0002] In the traditional tea fermentation process, temperature, humidity and uniform turning of tea leaves are key factors affecting the fermentation effect and tea quality. Traditional fermentation methods mostly rely on manual operation, including regular turning of tea leaves to ensure uniform fermentation, manual adjustment of environmental temperature and humidity, etc. This is not only labor-intensive, but also difficult to achieve precise control, which can easily lead to problems such as uneven fermentation, low efficiency and unstable tea quality. Many existing equipment have the defects of insufficient precise temperature and humidity control and complex operation, especially uneven humidity control, which cannot ensure the full coordination of tea raw materials, resulting in uneven tea fermentation and affecting the fermentation quality. Summary of the invention

[0003] The technical problem to be solved by the utility model is to provide a tea dynamic fermentation machine with automatic water replenishment and temperature control. Through the forward and reverse rotation of the drum and the cooperation of the spiral blades, the tea material is transported back and forth, and the material is continuously turned over to maintain the comprehensiveness of the fermentation process; the rotary jet and the comprehensive water vapor effect ensure the uniformity of the fermentation process quality, and the fermentation efficiency is greatly improved in combination with stable temperature control; the loading and unloading of materials is convenient and stable, the ventilation is flexible, the temperature and humidity control is precise, and the practicability is strong.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a tea dynamic fermentation machine with automatic water replenishment and temperature control, comprising a dynamic fermentation structure and support structures arranged at both ends thereof, wherein the support structure comprises a bracket, a positioning groove is arranged on the bracket, and a plurality of support wheels are arranged in the positioning groove;

[0005] The dynamic fermentation structure includes a drum, both ends of which are symmetrically provided with supporting grooves cooperating with supporting wheels, spiral blades are arranged inside the drum, one end of the drum is provided with an opening and closing ventilation structure, the other end of the drum is provided with a temperature and humidity control structure, and a power structure is arranged on the drum.

[0006] In a preferred solution, the power structure includes a transmission groove arranged on the drum, the transmission groove cooperates with the driving wheel for transmission through a transmission belt, the driving wheel is arranged on the motor, and the motor is arranged on the fixed seat.

[0007] In a preferred embodiment, the opening and closing ventilation structure includes an opening and closing cover that cooperates with the drum port, the opening and closing cover is provided with a filter screen and a mounting seat, the mounting seat is provided with a fan structure, the opening and closing cover is connected to a mounting shaft arranged on the bracket through a connecting arm, the connecting arm is provided with a locking groove, and the locking groove cooperates with a locking rotating plate arranged on the bracket.

[0008] In a preferred embodiment, the temperature and humidity control structure includes a cover that cooperates with the drum port, the cover is connected to the bracket through a fixed arm, a ventilation pipe and multiple groups of heating elements are provided on the cover, the ventilation pipe is connected to the water vapor generating device through an air guide pipe, an air pump structure is provided on the air guide pipe, multiple groups of branch pipes are provided on the ventilation pipe, a rotating sleeve is provided on the branch pipe, multiple jet pipes are provided on the rotating sleeve, and multiple nozzles are provided on the jet pipe.

[0009] In a preferred embodiment, the angle between the axial direction of the nozzle and the axial direction of the branch pipe is an acute angle.

[0010] The tea dynamic fermentation machine with automatic water replenishment and temperature control provided by the utility model has the following beneficial effects by adopting the above structure:

[0011] (1) Through the forward and reverse rotation of the drum, with the cooperation of the spiral blades, the tea material is transported back and forth, and the material is continuously turned to maintain the comprehensiveness of the fermentation process;

[0012] (2) Rotating jets and comprehensive water vapor action ensure uniform fermentation processing quality, and combined with stable temperature control, greatly improve fermentation efficiency;

[0013] (3) Loading and unloading is convenient and stable, ventilation is flexible, temperature and humidity control is precise, and it is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 3 It is a schematic diagram of the support structure of the utility model.

[0018] Figure 4 It is a schematic diagram of the dynamic fermentation structure of the utility model.

[0019] Figure 5 It is a schematic diagram of the opening and closing ventilation structure of the utility model.

[0020] Figure 6 It is a schematic diagram of the temperature and humidity control structure of the utility model.

[0021] In the figure: supporting structure 1, dynamic fermentation structure 2, bracket 3, positioning groove 4, supporting wheel 5, drum 6, supporting rotating groove 7, spiral blade 8, transmission groove 9, transmission belt 10, driving wheel 11, motor 12, fixed seat 13, opening and closing cover 14, filter screen 15, mounting seat 16, fan structure 17, connecting arm 18, locking groove 19, mounting shaft 20, locking rotating plate 21, sealing cover 22, ventilation pipe 23, heating element 24, air guide pipe 25, water vapor generating device 26, air pump structure 27, branch pipe 28, rotating sleeve 29, jet pipe 30, nozzle 31, fixed arm 32. DETAILED DESCRIPTION

[0022] like Figure 1-6 In the invention, a tea dynamic fermentation machine with automatic water replenishment and temperature control comprises a dynamic fermentation structure 2 and a support structure 1 arranged at both ends thereof, wherein the support structure 1 comprises a bracket 3, a positioning groove 4 is arranged on the bracket 3, and a plurality of support wheels 5 are arranged in the positioning groove 4;

[0023] The dynamic fermentation structure 2 includes a drum 6, and support grooves 7 cooperating with the support wheel 5 are symmetrically arranged at both ends of the drum 6. A spiral blade 8 is arranged inside the drum 6. An opening and closing ventilation structure is arranged at one end of the drum 6, and a temperature and humidity control structure is arranged at the other end of the drum 6. A power structure is arranged on the drum 6.

[0024] In the preferred solution, the power structure includes a transmission groove 9 arranged on the drum 6, the transmission groove 9 cooperates with the driving wheel 11 through the transmission belt 10, the driving wheel 11 is arranged on the motor 12, and the motor 12 is arranged on the fixed seat 13. The forward and reverse transmission control is flexible and the rotation is stable.

[0025] In the preferred solution, the opening and closing ventilation structure includes an opening and closing cover 14 matched with the port of the drum 6, a filter 15 and a mounting seat 16 are provided on the opening and closing cover 14, a fan structure 17 is provided on the mounting seat 16, the opening and closing cover 14 is connected to the mounting shaft 20 provided on the bracket 3 through a connecting arm 18, a locking groove 19 is provided on the connecting arm 18, and the locking groove 19 is matched with a locking rotating plate 21 provided on the bracket 3. It can not only stabilize the ventilation greenhouse control, but also facilitate the loading and unloading of materials, and has strong practicality.

[0026] In the preferred solution, the temperature and humidity control structure includes a cover 22 matched with the port of the drum 6, the cover 22 is connected to the bracket 3 through a fixed arm 32, a vent 23 and multiple groups of heating elements 24 are provided on the cover 22, the vent 23 is connected to the water vapor generating device 26 through an air guide 25, an air pump structure 27 is provided on the air guide 25, multiple groups of branch pipes 28 are provided on the vent 23, a rotating sleeve 29 is provided on the branch pipe 28, multiple jet pipes 30 are provided on the rotating sleeve 29, and multiple nozzles 31 are provided on the jet pipe 30. The temperature is controlled to be constant, the moisture is spread thoroughly, and the fermentation quality and efficiency are significantly improved.

[0027] In a preferred embodiment, the angle between the axis direction of the nozzle 31 and the axis direction of the branch pipe 28 is acute. The water vapor is sprayed in a rotating manner, and the tea leaves are turned over to achieve a comprehensive effect.

[0028] The method of using the utility model is as follows: open the opening and closing cover 14, put the tea material into the drum 6, close the opening and closing cover 14 and lock it through the locking rotating plate 21, and control the pneumatic motor 12 to move back and forth in the drum 6 through the intermittent forward and reverse rotation of the motor 12, and continuously turn the tea material over. At the same time, the heating element 24 and the nozzle 31 respectively control the temperature and the water vapor supply to control the humidity, so as to maintain the continuous fermentation under the state of constant temperature and humidity precise control.

[0029] The beneficial effects of the utility model are as follows: through the forward and reverse rotation of the drum, with the cooperation of the spiral blades, the tea material is transported back and forth, and the material is continuously turned over to maintain the comprehensiveness of the fermentation process; the rotary jet and the comprehensive water vapor effect ensure the uniformity of the fermentation process quality, and cooperate with the stable temperature control to greatly improve the fermentation efficiency; the loading and unloading of materials is convenient and stable, the ventilation is flexible, the temperature and humidity control is precise, and the practicability is strong.

Claims

1. A tea dynamic fermentation machine with automatic water replenishment and temperature control, comprising a dynamic fermentation structure (2) and support structures (1) arranged at both ends thereof, characterized in that: The support structure (1) comprises a bracket (3), the bracket (3) is provided with a positioning groove (4), and a plurality of groups of support wheels (5) are provided in the positioning groove (4); The dynamic fermentation structure (2) comprises a drum (6), support rotating grooves (7) cooperating with the support wheels (5) are symmetrically arranged at both ends of the drum (6), spiral blades (8) are arranged inside the drum (6), an opening and closing ventilation structure is arranged at one end of the drum (6), a temperature and humidity control structure is arranged at the other end of the drum (6), and a power structure is arranged on the drum (6).

2. The tea dynamic fermentation machine with automatic water replenishment and temperature control according to claim 1, characterized in that: The power structure comprises a transmission groove (9) arranged on the drum (6), the transmission groove (9) cooperates with a driving wheel (11) for transmission through a transmission belt (10), the driving wheel (11) is arranged on a motor (12), and the motor (12) is arranged on a fixed seat (13).

3. The tea dynamic fermentation machine with automatic water replenishment and temperature control according to claim 1, characterized in that: The opening and closing type ventilation structure comprises an opening and closing cover (14) matched with a port of a drum (6); a filter screen (15) and a mounting seat (16) are provided on the opening and closing cover (14); a fan structure (17) is provided on the mounting seat (16); the opening and closing cover (14) is connected to a mounting shaft (20) arranged on a bracket (3) via a connecting arm (18); a locking groove (19) is provided on the connecting arm (18); and the locking groove (19) matches with a locking rotating plate (21) arranged on the bracket (3).

4. The tea dynamic fermentation machine with automatic water replenishment and temperature control according to claim 1, characterized in that: The temperature and humidity control structure comprises a cover (22) matched with a port of a drum (6); the cover (22) is connected to a bracket (3) via a fixed arm (32); a vent pipe (23) and a plurality of heating elements (24) are provided on the cover (22); the vent pipe (23) is connected to a water vapor generating device (26) via an air guide pipe (25); an air pump structure (27) is provided on the air guide pipe (25); a plurality of branch pipes (28) are provided on the vent pipe (23); a rotating sleeve (29) is provided on the branch pipe (28); a plurality of jet pipes (30) are provided on the rotating sleeve (29); and a plurality of nozzles (31) are provided on the jet pipe (30).

5. The tea dynamic fermentation machine with automatic water replenishment and temperature control according to claim 4 is characterized in that: The angle between the axial direction of the nozzle (31) and the axial direction of the branch pipe (28) is an acute angle.