Extraction device with high sealing performance

By designing a layered area and a water-sealed sealing cover in the extraction device, the problem of ammonia gas overflow during the extraction process of alkaline etching waste liquid is solved, achieving higher safety and sealing effect.

CN222368409UActive Publication Date: 2025-01-21GUANGDONG DETONG ENVIRONMENTAL TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420707855.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-01-21
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

During the extraction process of alkaline etching waste liquid, ammonia is prone to evaporation and overflow to the external environment, endangering the health of the operator.

Method used

An extraction device with strong sealing is designed. The upper liquid is made into an oily liquid through the stratification zone, which has an oil sealing effect. Water is added between the sealing cover and the cylinder for water sealing to reduce the overflow of ammonia gas.

Benefits of technology

It effectively prevents ammonia gas from being discharged from the top of the extraction device, reduces harm to the operator's health, and improves the safety of the extraction process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222368409U_ABST
    Figure CN222368409U_ABST
Patent Text Reader

Abstract

The extraction device comprises a cylinder body, a first water drainage pipe and a second water drainage pipe, the cylinder body is provided with a first vertical partition plate and a second vertical partition plate, and the interior of the cylinder body is sequentially divided into a stirring area, a layering area and a discharging area from left to right by the first partition plate and the second partition plate; the stirring area is communicated with the layering area, and the layering area is communicated with the discharging area; the first drainage pipe is communicated with the drainage area; an upper-layer drainage hole is formed in the top of the second partition plate, and the second drainage pipe is communicated with the layering area through the upper-layer drainage hole. According to the utility model, the vertical plate is arranged in the layering area and can guide the mixed liquid to flow downwards, and the upper-layer liquid has an oil seal effect, so that ammonia gas is prevented from volatilizing; the sealing cover is arranged at the top of the discharge area and has a better sealing effect, so that the ammonia gas discharged from the top of the discharge area can be further reduced, and the problem that the traditional waste gas overflows from the extraction device is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of extraction devices, in particular to an extraction device with strong sealing performance. Background Art

[0002] In the production of printed circuit boards (PCBs), copper etching is the most important process, which produces a large amount of high-copper etching waste liquid. The main components of alkaline etching waste liquid are CuCl2, NH3, and NH4Cl.

[0003] In order to reduce production costs and waste of resources, the alkaline etching waste liquid is extracted with organic solvents on the production line, and the copper ions in the etching waste liquid are extracted into the solvent, thereby achieving the effect of recovering copper ions. After extraction, the copper ions in the etching waste liquid are reduced, and after adding relevant materials, the regenerated liquid can be reused in the etching process, thereby reusing the alkaline etching waste liquid.

[0004] During the extraction process of the alkaline etching waste liquid, the alkaline etching waste liquid easily volatilizes ammonia gas, and the ammonia gas easily overflows from the extraction device into the external environment, which will cause harm to the health of the operator. Utility Model Content

[0005] In view of the above defects, the utility model proposes an extraction device with strong sealing performance. The stratification zone stratifies the mixed liquid so that the upper liquid is an oily liquid, which can play the role of oil sealing. When the water level of the upper liquid is higher than the bottom of the vertical plate, the vertical plate can guide the mixed liquid to flow downward, making it difficult for ammonia to volatilize;

[0006] In addition, a sealing cover is provided at the top of the discharge area. The cross-sectional shape of the sealing cover is a "J" shape. Water is added to the gap between the sealing cover and the cylinder body for water sealing. If ammonia evaporates from the sealing cover, it will dissolve in the water on the outside of the sealing cover, so that the sealing cover has a better sealing effect, which can further reduce the discharge of ammonia from the top of the discharge area, and solve the problem of waste gas overflowing from the extraction device in the traditional extraction process.

[0007] To achieve this purpose, the utility model adopts the following technical solutions:

[0008] An extraction device with strong sealing performance comprises a cylinder body, a first drainage pipe and a second drainage pipe, wherein the cylinder body is provided with a first vertical partition plate and a second vertical partition plate from left to right, and the first partition plate and the second partition plate divide the interior of the cylinder body into a stirring zone, a stratification zone and a discharge zone from left to right in sequence;

[0009] The cylinder is used to introduce two liquids and stir and mix them to form a mixed liquid, the stirring zone is used to store the mixed liquid, the top of the stirring zone is connected to the top of the stratification zone, the stratification zone is used to stratify the mixed liquid to form an upper layer of liquid and a lower layer of liquid, and the bottom of the stratification zone is connected to the bottom of the discharge zone;

[0010] The first drain pipe is connected to the discharge area, and the first drain pipe is used to discharge the lower layer liquid; the top of the second partition plate is provided with an upper layer drain hole, and the second drain pipe is connected to the stratification area through the upper layer drain hole, and the second drain pipe is used to discharge the upper layer liquid;

[0011] A cover plate is provided on the top of the cylinder body, and the cover plate is used to seal the top of the cylinder body.

[0012] Furthermore, the stirring zone is provided with a first liquid water inlet pipe, a second liquid water inlet pipe and a stirring pipe, the input end of the first liquid water inlet pipe is connected to an external pipe, and the output end of the first liquid water inlet pipe is connected to the stirring pipe; the input end of the second liquid water inlet pipe is connected to an external pipe, and the output end of the second liquid water inlet pipe is connected to the stirring pipe;

[0013] The cylinder body is provided with a stirring component in the stirring zone, the stirring end of the stirring component extends into the stirring tube, the stirring component is used to stir the liquid in the stirring tube, the bottom of the stirring tube is provided with a plurality of openings, and the plurality of openings are connected with the stirring zone.

[0014] Furthermore, the stirring assembly includes a driving member and a stirring rod, wherein the driving member is installed on the top of the cylinder body, the driving end of the driving member is connected to the stirring rod, and the end of the stirring rod extends into the stirring tube.

[0015] Furthermore, an L-shaped plate is provided at the top of the stratified area near the discharge area, the horizontal end of the L-shaped plate is fixedly connected to the second partition plate, the L-shaped plate and the second partition plate form a storage space for the upper liquid, the top of the stratified area is connected to the top of the storage space, and the input end of the second drain pipe is connected to the storage space.

[0016] Furthermore, the first drain pipe is vertically installed in the discharge area, and an input end of the first drain pipe is located between the upper drainage hole and the bottom of the second partition plate.

[0017] Furthermore, a vertical slow-flow plate is provided on one side of the diversion zone close to the first partition plate, and the slow-flow plate is provided with a plurality of slow-flow holes.

[0018] Furthermore, a plurality of horizontal baffles are distributed in the stratified area, and two sides of the baffles are connected to the inner wall of the cylinder body.

[0019] Furthermore, a horizontal plate is provided on the top of the first partition plate, the horizontal plate is abutted against the top of the slow flow plate, a vertical plate is fixedly installed on the end of the horizontal plate away from the first partition plate, and the slow flow plate is located between the first partition plate and the vertical plate.

[0020] Furthermore, a sealing cover is provided on the top of the discharge area, and the cross section of the sealing cover is in the shape of a Chinese numeral "X".

[0021] The technical solution provided by the embodiments of the present application may have the following beneficial effects:

[0022] 1. During the extraction process, the mixed liquid tends to volatilize ammonia when it flows to the discharge area. Since ammonia has a small molecular weight, it tends to float and gather on the top wall of the cylinder. A cover is provided on the top of the cylinder, which makes the top of the cylinder have a better sealing effect, effectively preventing ammonia from being discharged to the outside from the top of the cylinder, and solving the problem of waste gas overflowing from the extraction device in the traditional extraction process.

[0023] 2. In order to ensure that the lower layer of liquid cannot flow into the storage space of the upper layer of liquid, this solution leaves a small gap between the vertical end of the L-shaped plate and the inner wall of the cylinder body, so that the upper layer of liquid located at the top of the stratified area can flow from the gap into the storage space of the upper layer of liquid. Since the input end of the second drain pipe is connected to the storage space, the upper layer of liquid can be discharged from the cylinder body through the second drain pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of an extraction device according to one embodiment of the present invention;

[0025] Figure 2 is a cross-sectional view of an extraction device according to one embodiment of the present invention;

[0026] Figure 3 yes Figure 2 Enlarged view of the middle stirring zone;

[0027] Among them, 1. cylinder body; 11. first partition plate; 12. second partition plate; 2. first drain pipe; 3. second drain pipe; 4. stirring zone; 41. first liquid inlet pipe; 42. second liquid inlet pipe; 43. stirring pipe; 430. opening; 44. stirring assembly; 441. driving member; 442. stirring rod; 5. stratification zone; 51. L-shaped plate; 52. slow flow plate; 53. baffle plate; 54. horizontal plate; 55. vertical plate; 6. discharge zone; 61. sealing cover. DETAILED DESCRIPTION

[0028] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0029] In the description of the present invention, it should be understood that the terms "length", "middle", "upper", "lower", "left", "right", "top", "bottom", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, the meaning of "plurality" is more than two.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "splicing", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] Combine the following Figures 1 to 3 , describing an extraction device with strong sealing performance in an embodiment of the utility model.

[0033] An extraction device with strong sealing performance comprises a cylinder body 1, a first drainage pipe 2 and a second drainage pipe 3, wherein the cylinder body 1 is provided with a first vertical partition plate 11 and a second vertical partition plate 12 from left to right, and the first partition plate 11 and the second partition plate 12 divide the interior of the cylinder body 1 into a stirring zone 4, a stratification zone 5 and a discharge zone 6 from left to right;

[0034] The cylinder 1 is used to introduce two liquids and stir and mix them to form a mixed liquid. The stirring area 4 is used to store the mixed liquid. The top of the stirring area 4 is connected to the top of the stratification area 5. The stratification area 5 is used to stratify the mixed liquid to form an upper layer of liquid and a lower layer of liquid. The bottom of the stratification area 5 is connected to the bottom of the discharge area 6.

[0035] The first drain pipe 2 is connected to the discharge area 6, and the first drain pipe 2 is used to discharge the lower layer liquid; the top of the second partition plate 12 is provided with an upper layer drain hole, and the second drain pipe 3 is connected to the stratification area 5 through the upper layer drain hole, and the second drain pipe 3 is used to discharge the upper layer liquid;

[0036] A cover plate is provided on the top of the cylinder body 1 , and the cover plate is used to seal the top of the cylinder body 1 .

[0037] In the present scheme, a highly sealed extraction device can introduce two liquids into the stirring zone 4 and stir the two liquids to form a mixed liquid, wherein the two liquids are an extractant and an etching liquid. The water level of the mixed liquid in the stirring zone 4 gradually rises, and it can flow from the top of the first partition plate 11 to the stratification zone 5, and the stratification zone 5 stratifies the mixed liquid so that the top of the stratification zone 5 is the upper layer of liquid and the bottom is the lower layer of liquid. Then, as the water level rises, the upper layer of liquid is discharged from the second drain pipe 3, and the lower layer of liquid is discharged from the first drain pipe 2 of the discharge zone 6, thereby completing the extraction process.

[0038] During the extraction process, when the mixed liquid flows to the discharge area 5, ammonia is easily volatilized outward. Since the molecular weight of ammonia is small, it is easy to float and gather on the top wall of the discharge area 6. A cover plate is provided on the top of the cylinder body 1, so that the top of the cylinder body 1 has a better sealing effect, which effectively prevents ammonia from being discharged to the outside from the top of the cylinder body 1, and solves the problem of waste gas overflowing from the extraction device during the traditional extraction process.

[0039] The stirring zone is provided with a first liquid water inlet pipe 41, a second liquid water inlet pipe 42 and a stirring pipe 43, the input end of the first liquid water inlet pipe 41 is connected to an external pipeline, and the output end of the first liquid water inlet pipe 41 is connected to the stirring pipe 43; the input end of the second liquid water inlet pipe 42 is connected to an external pipeline, and the output end of the second liquid water inlet pipe 42 is connected to the stirring pipe 43;

[0040] The cylinder body 1 is provided with a stirring component 44 in the stirring zone 4 , and the stirring end of the stirring component 44 extends into the stirring tube 43 , and the stirring component 44 is used to stir the liquid in the stirring tube 43 . The bottom of the stirring tube 43 is provided with multiple openings 430 , and the multiple openings 430 are connected to the stirring zone 4 .

[0041] The etching liquid flows into the stirring tube 43 through the first liquid inlet pipe 41, and the extraction liquid flows into the stirring tube 43 through the second liquid inlet pipe 42, and then the stirring assembly 44 stirs the liquid in the stirring tube 43 so that the etching liquid and the extraction liquid are fully mixed to form a mixed liquid. Since the mixed liquid after being stirred evenly is easy to volatilize waste gas to the outside, but in this solution, there is a large amount of liquid in the first liquid inlet pipe 41, the second liquid inlet pipe 42 and the stirring tube 43, making it difficult for the waste gas to be discharged from the input end of the first liquid inlet pipe 41 and the second liquid inlet pipe 42 to the outside of the cylinder body 1.

[0042] The stirring assembly 44 includes a driving member 441 and a stirring rod 442 . The driving member 441 is installed on the top of the cylinder body 1 . The driving end of the driving member 441 is connected to the stirring rod 442 . The end of the stirring rod 442 extends into the stirring tube 43 .

[0043] The driving member 441 is started, and the driving member 441 can drive the stirring rod 442 to rotate in the stirring tube 43, so that the liquid in the stirring tube 43 forms a vortex, thereby fully mixing the first liquid and the second liquid to form a mixed liquid.

[0044] An L-shaped plate 51 is provided at the top of the stratified area 5 near the discharge area 6, and the horizontal end of the L-shaped plate 51 is fixedly connected to the second partition plate 12. The L-shaped plate 51 and the second partition plate 12 form a storage space for the upper liquid. The top of the stratified area 5 is connected to the top of the storage space, and the input end of the second drain pipe 3 is connected to the storage space.

[0045] In order to ensure that the lower layer of liquid cannot flow into the storage space of the upper layer of liquid, a small gap is left between the vertical end of the L-shaped plate 51 and the inner wall of the cylinder 1, so that the upper layer of liquid located at the top of the stratified area 5 can flow from the gap into the storage space of the upper layer of liquid. Since the input end of the second drain pipe 3 is connected to the storage space, the upper layer of liquid can be discharged from the cylinder 1 through the second drain pipe 3.

[0046] The bottom of the stratification area 5 is connected to the bottom of the discharge area 6, so that the lower layer of liquid can flow into the discharge area 6 and then be discharged out of the cylinder body 1 through the first drain pipe 2. Therefore, the height of the lower layer of liquid is dynamically changing, and it is difficult to flow from the gap between the L-shaped plate 51 and the cylinder body 1 into the accommodation space, thereby completely separating the upper layer of liquid and the lower layer of liquid.

[0047] The first drain pipe 2 is vertically installed in the discharge area 6 , and an input end of the first drain pipe 2 is located between the upper drainage hole and the bottom of the second partition plate 12 .

[0048] In the early stage of extraction, the mixed liquid flows from the bottom of the second partition plate 12 to the discharge area 6, and then stratifies in the discharge area 6, so that a small amount of upper liquid is located in the discharge area 6. As the water level of the mixed liquid increases, when the water level of the mixed liquid is higher than the bottom wall of the second partition plate 12 and stratification begins, the second partition plate 12 can limit the flow path of the upper liquid, so that the upper liquid can only flow in the stratification area 5.

[0049] Since the bottom of the stratification area 5 is connected to the bottom of the discharge area 6, the water level of the stratification area 5 is consistent with the water level of the discharge area 6. At this time, the present solution defines the height of the input end of the first drain pipe 2. When the upper layer of liquid flows into the accommodation space, it means that the water level in the discharge area 6 is higher than the input end of the first drain pipe 2, and the lower layer of liquid can be discharged from the first drain pipe 2 to the outside of the cylinder 1.

[0050] A vertical slow flow plate 52 is provided on one side of the layered zone 5 close to the first partition plate 11, and the slow flow plate 52 is provided with a plurality of slow flow holes.

[0051] The slow flow plate 52 slows down the speed of the mixed liquid in the entrance of the stratification zone 5 through multiple slow flow holes, so that the mixed liquid can enter the water pool smoothly, avoiding excessive impact and turbulence, thereby reducing the impact force of the mixed liquid on the bottom of the cylinder body 1 and protecting the structural safety of the cylinder body 1.

[0052] Among them, the multiple slow flow plates 52 can increase the residence time of the mixed liquid in the stratification zone 5, thereby increasing the contact time between the first liquid and the second liquid, which is helpful to improve the extraction efficiency and make the extraction process more complete.

[0053] The stratified area 5 is distributed with a plurality of horizontal baffles 53 , and two sides of the baffles 53 are connected to the inner wall of the cylinder body 1 .

[0054] The baffle 53 further slows down the flow rate of the mixed liquid, allowing the mixed liquid to flow more smoothly in the stratification zone 5, so that different liquids are better separated, and the extraction effect is further improved. By properly setting the position and angle of the baffle 53, the stratification effect can be optimized and the extraction purity can be improved.

[0055] By setting a plurality of baffles 53 in the stratification zone 5, the flow field distribution in the stratification zone 5 can be further optimized, so that the mixed liquid flows more evenly and avoids the phenomenon of local flow velocity being too fast or too slow, thereby improving the extraction efficiency and quality, thereby ensuring that the mixed liquid is stratified in the stratification zone 5 to obtain an upper layer of liquid and a lower layer of liquid.

[0056] A horizontal plate 54 is provided on the top of the first partition plate 11 , and the horizontal plate 54 abuts against the top of the slow flow plate 52 . A vertical plate 55 is fixedly installed on the end of the horizontal plate 54 away from the first partition plate 11 , and the slow flow plate 52 is located between the first partition plate 11 and the vertical plate 55 .

[0057] The stratification area 5 stratifies the mixed liquid so that the upper liquid is an oily liquid and the lower liquid is an etching waste liquid. When the lower liquid volatilizes ammonia gas outward, the upper liquid can play the role of an oil seal to prevent the ammonia gas from diffusing to the top of the stratification area 5. When the water level of the upper liquid is higher than the bottom of the vertical plate 55, the vertical plate 55 can guide the mixed liquid to flow downward, thereby reducing the volatilization of ammonia gas when the mixed liquid enters the stratification area 5.

[0058] The horizontal plate 54 and the vertical plate 55 cooperate together to suppress the leakage of ammonia gas, making it difficult for the ammonia gas to float and gather on the top wall of the stratified area 5, thereby further reducing the overflow of ammonia gas.

[0059] In addition, a sealing cover 61 is provided at the top of the discharge area 6. The sealing cover 61 is in the shape of a Chinese character "X". In order to further improve the sealing effect of the sealing cover 61, water can be added to the gap between the sealing cover 61 and the side wall of the cylinder body to form a serpentine water flow. When ammonia volatilizes from the sealing cover, it will dissolve in the water outside the sealing cover, so that the sealing cover has a better sealing effect, further reducing the discharge of ammonia from the top of the discharge area 6.

[0060] The technical principle of the present invention is described above in combination with specific embodiments. These descriptions are only for explaining the principle of the present invention and cannot be interpreted as limiting the protection scope of the present invention in any way. Based on the explanations here, technicians in this field can think of other specific implementation methods of the present invention without creative work, and these methods will fall within the protection scope of the present invention.

Claims

1. An extraction device with strong sealing performance, characterized in that: The invention comprises a cylinder body, a first drain pipe and a second drain pipe, wherein the cylinder body is provided with a first vertical partition plate and a second vertical partition plate from left to right, and the first partition plate and the second partition plate divide the interior of the cylinder body into a stirring zone, a stratification zone and a discharge zone from left to right in sequence; The stirring zone is used to introduce two liquids and stir and mix them to form a mixed liquid, the stirring zone is used to store the mixed liquid, the top of the stirring zone is connected to the top of the stratification zone, the stratification zone is used to stratify the mixed liquid to form an upper layer of liquid and a lower layer of liquid, and the bottom of the stratification zone is connected to the bottom of the discharge zone; The first drain pipe is connected to the discharge area, and the first drain pipe is used to discharge the lower layer liquid; the top of the second partition plate is provided with an upper layer drain hole, and the second drain pipe is connected to the stratification area through the upper layer drain hole, and the second drain pipe is used to discharge the upper layer liquid; A cover plate is provided on the top of the cylinder body, and the cover plate is used to seal the top of the cylinder body.

2. The extraction device with strong sealing performance according to claim 1, characterized in that: The stirring zone is provided with a first liquid water inlet pipe, a second liquid water inlet pipe and a stirring pipe, the input end of the first liquid water inlet pipe is connected to an external pipe, and the output end of the first liquid water inlet pipe is connected to the stirring pipe; the input end of the second liquid water inlet pipe is connected to an external pipe, and the output end of the second liquid water inlet pipe is connected to the stirring pipe; The cylinder body is provided with a stirring component in the stirring zone, the stirring end of the stirring component extends into the stirring tube, the stirring component is used to stir the liquid in the stirring tube, the bottom of the stirring tube is provided with a plurality of openings, and the plurality of openings are connected with the stirring zone.

3. The extraction device with strong sealing performance according to claim 2, characterized in that: The stirring assembly comprises a driving member and a stirring rod. The driving member is mounted on the top of the cylinder body. The driving end of the driving member is connected to the stirring rod. The end of the stirring rod extends into the stirring tube.

4. The extraction device with strong sealing performance according to claim 1, characterized in that: An L-shaped plate is provided at the top of the stratification zone near the discharge zone, and the horizontal end of the L-shaped plate is fixedly connected to the second partition plate. The L-shaped plate and the second partition plate form a storage space for the upper liquid. The top of the stratification zone is connected to the top of the storage space, and the input end of the second drain pipe is connected to the storage space.

5. The extraction device with strong sealing performance according to claim 1, characterized in that: The first drain pipe is vertically installed in the discharge area, and an input end of the first drain pipe is located between the upper drain hole and the bottom of the second partition plate.

6. The extraction device with strong sealing performance according to claim 4, characterized in that: A vertical slow-flow plate is provided on one side of the stratification zone close to the first partition plate, and the slow-flow plate is provided with a plurality of slow-flow holes.

7. The extraction device with strong sealing performance according to claim 6, characterized in that: The stratified area is distributed with a plurality of horizontal baffles, and two sides of the baffles are connected to the inner wall of the cylinder body.

8. The extraction device with strong sealing performance according to claim 7, characterized in that: A horizontal plate is provided on the top of the first partition plate, the horizontal plate abuts against the top of the slow flow plate, a vertical plate is fixedly installed on the end of the horizontal plate away from the first partition plate, and the slow flow plate is located between the first partition plate and the vertical plate.

9. The extraction device with strong sealing performance according to claim 7, characterized in that: A sealing cover is provided on the top of the discharge area, and the cross section of the sealing cover is in the shape of a Chinese character “X”.