Secondary tailing slurry separator

By designing a secondary tailings slurry separator that includes a conical sedimentation tank, a riser, a screw conveyor and a pushing mechanism, the problem of low slurry sedimentation efficiency in tailings treatment is solved and efficient slag separation is achieved. Material precipitation and separation.

CN222368424UActive Publication Date: 2025-01-21BAYANNAOER CITY FEISHANG COPPER IND CO LTD
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Patent Information

Application Number
CN202423111264.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-01-21
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

In the existing tailings treatment technology, the slurry after the jitter screen cannot enter the precipitation pot efficiently, resulting in low precipitation and separation efficiency of the slurry.

Method used

A secondary tailings slurry separator is designed, including a conical sedimentation tank, a riser, a screw conveyor, a frame, a motor and a pushing mechanism. Through the combination of the conical sedimentation tank and the screw conveyor, real-time extraction and pushing processing of slag can be achieved to avoid accumulation of slag.

Benefits of technology

It achieves efficient precipitation and separation of slag materials, improves the efficiency of precipitation and separation of slag slurry, and ensures the efficient operation of the tailings treatment process.

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Abstract

The utility model relates to the technical field of tailing separation equipment, and discloses a secondary tailing slurry separator which comprises a settling tank, a plurality of supporting columns fixedly mounted on the outer side of the settling tank, a plurality of overflow pipes fixedly mounted on the outer side of the settling tank, a plurality of cross beams fixedly mounted on the settling tank, and a discharge hopper fixedly mounted on the cross beams. The discharging hopper is obliquely arranged towards one side, the lifting pipe is fixedly installed on one side in the discharging hopper, the spiral conveying paddle is movably installed in the lifting pipe, the rack is fixedly installed on the lifting pipe, and the motor is fixedly installed on the rack. Through the arrangement of the conical settling tank, settling of slag materials can be facilitated, real-time extraction of the settled slag materials is achieved in cooperation with the lifting pipe, the spiral conveying paddle, the machine frame and the motor, the material pushing mechanism is arranged on the discharging hopper, and when the slag materials are extracted through the spiral conveying paddle, the slag materials entering the discharging hopper can be automatically pushed, so that the slag materials are conveniently extracted. The slag and the slurry are prevented from being accumulated in the discharge hopper, and high-efficiency slag and slurry separation operation is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of tailings separation equipment, in particular to a secondary tailings slurry separator. Background Art

[0002] The tailings produced by copper smelting, also known as copper slag or copper smelting tailings, are waste slag containing iron, silicon, aluminum, calcium and other substances produced in the process of pyrometallurgical copper smelting. In the above-mentioned waste slag treatment process, the waste slag will be treated by a jig. The jig can efficiently recover the metal copper particles in the tailings, especially the copper smelting slag with uneven coarseness and fineness. The recovery rate of copper can be significantly improved through the treatment of the jig.

[0003] Since part of the waste residue treated by the jigger uses water as a medium, it is necessary to separate the generated slag slurry after the waste residue is screened. The usual practice is to discharge the slag slurry discharged from the jigger directly into the sedimentation tank, so that the slag material is precipitated and the water is discharged through the overflow port or overflow pipe of the upper layer of the sedimentation tank. For example, the Chinese utility model patent disclosed by the existing publication number CN218046620U: a sedimentation device for silicon-manganese filter residue treatment, in which the semi-solid ore liquid is inverted, and the gathered large pieces of ore and slag are revealed, and the sedimentation pot is raised to a height convenient for the ore liquid through a lifting device, and the rope is tightened by a winch to make the bottom of the sedimentation pot turn up, and the sedimentation pot is in a tilted state, which is convenient for pouring out the semi-solid ore liquid. However, this operation mode cannot make the slag sifted by the jigger enter the sedimentation pot for sedimentation when the sedimentation pot is lifted and turned over, so that the sedimentation and separation efficiency of the entire slurry is not high. Utility Model Content

[0004] The utility model aims to provide a secondary tailings slurry separator, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A secondary tailings slurry separator comprises a sedimentation tank, a plurality of support columns are fixedly installed on the outside of the sedimentation tank, a plurality of overflow pipes are also fixedly installed on the outside of the sedimentation tank, a plurality of cross beams are fixedly installed on the sedimentation tank, a plurality of discharge hoppers are fixedly installed on the cross beams, the discharge hoppers are arranged obliquely to one side, a lifting pipe is fixedly installed on one side of the discharge hopper, a screw conveying paddle is movably installed in the lifting pipe, a frame is fixedly installed on the lifting pipe, a motor is fixedly installed on the frame, the motor is electrically connected to an external main controller through a connecting line, a transmission shaft is fixedly installed on the output end of the motor, and the lower end of the transmission shaft It is fixedly connected to the upper end of the screw conveyor paddle, and the transmission shaft located in the frame is also fixedly installed with a first bevel gear. The discharge hopper is provided with a pushing mechanism, and the pushing mechanism includes two side plates, two L-shaped limit baffles are symmetrically fixedly installed on one side of the two side plates, and the lower end of the side plate is fixedly installed on one side of the discharge hopper, a rotating wheel is movably installed on one side of the side plate, and a reciprocating frame is movably installed between the side plate and the two L-shaped limit baffles, two sliding rods are fixedly installed on one side of the reciprocating frame, and a plurality of lifting rods are movably connected between the plurality of sliding rods, and a pushing plate is fixedly connected between two lifting rods in the same horizontal position.

[0007] As a further preferred embodiment of the present invention, the lifting pipe located below the discharge hopper is a porous mesh structure, and a discharge groove is provided on one side of the lifting pipe located in the discharge hopper.

[0008] As a further preferred solution of the utility model, two slide grooves are provided in the side plate, and the height of the slide grooves is the same as the height of the slide rod.

[0009] As a further preferred embodiment of the present invention, a plurality of push shafts are fixedly mounted on one side of the rotating wheel, a rotating shaft is fixedly mounted on the middle part of the side of the rotating wheel away from the push shaft, a second bevel gear is fixedly mounted on the side of the rotating shaft away from the rotating wheel, the rotating shaft passes through the shaft seat on one side of the frame and extends into the frame, and the second bevel gear is meshed and connected with the first bevel gear;

[0010] Based on this, one side of the rotating shaft is meshed and connected with the first bevel gear through the second bevel gear, so that when the screw conveyor is driven, the rotating wheel can be driven to rotate synchronously, thereby reducing energy consumption.

[0011] As a further preferred embodiment of the present invention, a gear block group is fixedly installed on one side of the bottom and top of the reciprocating frame, a bracket is fixedly installed on one side of the reciprocating frame away from the gear block group, a cylinder is fixedly installed on one side of the bracket, and the cylinder is connected to an external air pump through a pipeline;

[0012] Based on this, multiple push shafts on one side of the rotating wheel are meshed and connected with the corresponding tooth block groups, so as to drive the reciprocating frame to reciprocate between the side plate and the two L-shaped limit bars. Moreover, since the first bevel gear drives the two second bevel gears in different directions, that is, when the push shaft on one side of one of the rotating wheels drives the tooth block group at the bottom of one of the reciprocating frames, the other rotating wheel drives the push shaft at the top of the other reciprocating frame through the push shaft on one side of the rotating wheel, thereby realizing the synchronous reciprocating motion of the two reciprocating frames.

[0013] As a further preferred embodiment of the present invention, a plurality of guide shafts are fixedly mounted on one side of the slide rod and slide in corresponding slide grooves in the side plate, two of the guide shafts form a group, and three groups of guide shafts are arranged on one side of the slide rod.

[0014] As a further preferred embodiment of the present invention, two guide grooves are provided on one side of the lifting rod, the push plate is slidably connected to the corresponding guide shaft, and a connecting rod is fixedly connected between the three lifting rods on the same side, a top plate is fixedly installed in the middle of one side of the connecting rod, and the side of the top plate away from the connecting rod is fixedly connected to the output end of the cylinder;

[0015] Based on this, the frame is slidably connected to the inner side of the discharge hopper through a guide groove, and the guide groove is slidably connected to the guide shaft, which can cooperate with the cylinder and the guide shaft to push the material in the discharge hopper. At the same time, when the lifting rod and the push plate move toward the lifting pipe, the lifting rod and the push plate can be lifted to prevent the material at the bottom of the discharge hopper from being brought back.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] In the utility model, the conical sedimentation tank is arranged to facilitate the sedimentation of slag, and the lifting pipe, screw conveyor paddle, frame and motor are cooperated to realize the real-time extraction of the precipitated slag, and a pushing mechanism is arranged on the discharge hopper, which can automatically push the slag entering the discharge hopper when the slag is extracted by the screw conveyor paddle to prevent the slag from accumulating in the discharge hopper, thereby realizing a highly efficient slag slurry separation operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the discharge hopper structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the disassembled structure of the pusher mechanism of the utility model;

[0021] Figure 4 for Figure 3 The enlarged view of point A in the middle;

[0022] Figure 5 This is a schematic diagram of the reciprocating frame structure of the utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the lifting rod and the pushing plate of the utility model.

[0024] In the figure: 1. sedimentation tank; 2. support column; 3. overflow pipe; 4. crossbeam; 5. discharge hopper; 6. lifting pipe; 7. screw conveyor paddle; 8. frame; 9. motor; 10. transmission shaft; 11. first bevel gear; 12. pushing mechanism; 13. side plate; 14. L-shaped limit stop bar; 15. rotating wheel; 16. reciprocating frame; 17. sliding rod; 18. lifting rod; 19. pushing plate; 20. pushing shaft; 21. rotating shaft; 22. second bevel gear; 23. gear block group; 24. bracket; 25. cylinder; 26. guide shaft; 27. connecting rod; 28. top plate; 29. ​​guide groove. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] like Figure 1-Figure 6 As shown, the utility model provides a secondary tailing slag slurry separator, including a sedimentation tank 1, a plurality of support columns 2 are fixedly installed on the outside of the sedimentation tank 1, a plurality of overflow pipes 3 are also fixedly installed on the outside of the sedimentation tank 1, a plurality of cross beams 4 are fixedly installed on the sedimentation tank 1, a discharge hopper 5 is fixedly installed on the plurality of cross beams 4, the discharge hopper 5 is arranged obliquely to one side, a lifting pipe 6 is fixedly installed on one side of the discharge hopper 5, a screw conveying paddle 7 is movably installed in the lifting pipe 6, a frame 8 is fixedly installed on the lifting pipe 6, a motor 9 is fixedly installed on the frame 8, the motor 9 is electrically connected to an external main controller through a connecting line, a transmission shaft 10 is fixedly installed on the output end of the motor 9, and the lower end of the transmission shaft 10 is connected to the screw conveying paddle 7 is fixedly connected at the upper end, the transmission shaft 10 located in the frame 8 is also fixedly installed with a first bevel gear 11, a pushing mechanism 12 is arranged on the discharge hopper 5, and the pushing mechanism 12 comprises two side plates 13, two L-shaped limit stop bars 14 are symmetrically fixedly installed on one side of the two side plates 13, and the lower end of the side plate 13 is fixedly installed on one side of the discharge hopper 5, a rotating wheel 15 is movably installed on one side of the side plate 13, a reciprocating frame 16 is also movably installed between the side plate 13 and the two L-shaped limit stop bars 14, two sliding rods 17 are fixedly installed on one side of the reciprocating frame 16, and a plurality of lifting rods 18 are movably connected between the plurality of sliding rods 17, and a pushing plate 19 is fixedly connected between the two lifting rods 18 at the same level.

[0027] like Figure 2-Figure 3As shown, the lifting pipe 6 located below the discharge hopper 5 is a porous mesh structure, and a discharge groove is also provided on one side of the lifting pipe 6 located in the discharge hopper 5. Two slide grooves are provided in the side plate 13, and the height of the slide groove is the same as the height of the slide rod 17. A plurality of push shafts 20 are fixedly installed on one side of the runner 15, and a rotating shaft 21 is fixedly installed on the middle part of the side of the runner 15 away from the push shaft 20. A second bevel gear 22 is fixedly installed on the side of the rotating shaft 21 away from the runner 15. The rotating shaft 21 extends into the frame 8 through the shaft seat on one side of the frame 8, and the second bevel gear 22 is meshed with the first bevel gear 11. When one side of the rotating shaft 21 is meshed with the first bevel gear 11 through the second bevel gear 22, the runner 15 can be driven to rotate synchronously when the screw conveying paddle 7 is driven, thereby reducing energy consumption. A gear block group 23 is fixedly installed on one side of the top, a bracket 24 is fixedly installed on the side of the reciprocating frame 16 away from the gear block group 23, a cylinder 25 is fixedly installed on one side of the bracket 24, and the cylinder 25 is connected to an external air pump through a pipeline, and multiple push shafts 20 on one side of the rotating wheel 15 are meshed and connected with the corresponding gear block group 23, so as to drive the reciprocating frame 16 to reciprocate between the side plate 13 and the two L-shaped limit bars 14, and because the first bevel gear 11 drives the two second bevel gears 22 in different directions, that is, when the push shaft 20 on one side of one of the rotating wheels 15 drives the gear block group 23 at the bottom of one of the reciprocating frames 16, the other rotating wheel 15 drives the push shaft 20 at the top of the other reciprocating frame 16 through the push shaft 20 on one side, thereby realizing the synchronous reciprocating motion of the two reciprocating frames 16.

[0028] like Figure 3-Figure 6 As shown, a plurality of guide shafts 26 are fixedly installed on one side of the slide bar 17 and slide in the corresponding slide grooves in the side plate 13, two guide shafts 26 form a group, and three groups of guide shafts 26 are arranged on one side of the slide bar 17, and two guide grooves 29 are provided on one side of the lifting rod 18, and the push plate 19 is slidably connected to the corresponding guide shafts 26, and a connecting rod 27 is fixedly connected between the three lifting rods 18 on the same side, and a top plate 28 is fixedly installed on the middle part of one side of the connecting rod 27, and the side of the top plate 28 away from the connecting rod 27 is fixedly connected to the output end of the cylinder 25, and the frame 8 is slidably connected to the inner side of the discharge hopper 5 through the guide groove 29, and the guide groove 29 is slidably connected to the guide shaft 26, which can cooperate with the cylinder 25 and the guide shaft 26 to realize pushing of the material in the discharge hopper 5, and at the same time, when the lifting rod 18 and the push plate 19 move toward the lifting pipe 6, the lifting rod 18 and the push plate 19 can be lifted to prevent the material at the bottom of the discharge hopper 5 from being brought back.

[0029] It should be noted that the utility model is a secondary tailings slurry separation. After the slurry discharged by the jig enters the sedimentation tank 1, the heavier slag settles to the bottom of the sedimentation tank 1, and the slurry overflows through the multiple overflow pipes 3 at the upper outer side of the sedimentation tank 1. After the slag in the sedimentation tank 1 has settled and accumulated for a period of time, the motor 9 can be started. The motor 9 drives the screw conveyor paddle 7 to rotate in the lifting pipe 6 through the transmission shaft 10, so that the screw conveyor paddle 7 lifts the slag at the bottom of the sedimentation tank 1 through the pipe opening at the lower end of the lifting pipe 6, and with the help of the porous metal mesh structure of the lifting pipe 6, the slag is drained when it is lifted. After the slag is lifted into the discharge hopper 5 by the screw conveyor paddle 7, it is discharged through the discharge channel on one side of the lifting pipe 6. The slag is discharged into the discharge hopper 5, and because the slag still has a certain humidity, part of the slag will adhere to the bottom of the discharge hopper 5, thereby affecting the normal discharge of the discharge hopper 5. At this time, since the motor 9 drives the screw conveyor 7 through the transmission shaft 10, and the transmission shaft 10 synchronously drives the first bevel gear 11 to rotate, the first bevel gear 11 is meshed and connected with the two second bevel gears 22, thereby synchronously driving the two second bevel gears 22 to rotate, and then the two second bevel gears 22 respectively drive the rotating shaft 21 to rotate, so that the two rotating shafts 21 respectively drive the rotating wheels 15 on one side to rotate, and because the first bevel gear 11 drives the two second bevel gears 22 to rotate in different directions, that is, the push shaft 20 on one side of one of the rotating wheels 15 drives one of the reciprocating frames When the tooth block group 23 at the bottom of the rotating wheel 15 is moved, the other rotating wheel 15 drives the push shaft 20 at the top of the other reciprocating frame 16 through the push shaft 20 on one side thereof, thereby realizing the synchronous reciprocating motion of the two reciprocating frames 16. As a result, the two reciprocating frames 16 synchronously drive the two sliding bars 17 on one side and the bracket 24 on the other side to move, and the bracket 24 drives the cylinder 25 to move synchronously, so that the two sliding bars 17 drive the multiple lifting rods 18 to move synchronously through the multiple guide shafts 26 on one side, so that the push plate 19 between the two lifting rods 18 pushes the slag in the discharge hopper 5 to one side for discharge, and when the multiple push shafts 20 on one side of the rotating wheel 15 rotate to the position of the other tooth block group 23, the reciprocating frame 16 is moved between the side plate 13 and the L-shaped The limit stop bar 14 moves back, so, synchronously, the cylinder 25 is started, and the output end of the cylinder 25 lifts the corresponding top plate 28, so that the top plate 28 synchronously drives the three lifting rods 18 to lift through the connecting rod 27, and the guide groove 29 on one side of the lifting rod 18 slides on the corresponding guide shaft 26, so that the lifting rod 18 drives the push plate 19 to lift, that is, the lifting rod 18 and the push plate 19 will not push the slag in the discharge hopper 5 back when they are reset. When the push plate 19 moves to the initial position, the output end of the cylinder 25 drives the top plate 28 to move downward, that is, the top plate 28 cooperates with the connecting rod 27 to synchronously drive the three lifting rods 18 to move downward and drive the push plate 19 to move downward, and the above-mentioned reciprocating operation can be repeated.

[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A secondary tailings slurry separator, characterized by: The invention comprises a sedimentation tank (1), wherein a plurality of support columns (2) are fixedly mounted on the outside of the sedimentation tank (1), a plurality of overflow pipes (3) are also fixedly mounted on the outside of the sedimentation tank (1), a plurality of cross beams (4) are fixedly mounted on the sedimentation tank (1), a plurality of discharge hoppers (5) are fixedly mounted on the cross beams (4), the discharge hoppers (5) are arranged obliquely to one side, a lifting pipe (6) is fixedly mounted on one side of the discharge hopper (5), a screw conveying paddle (7) is movably mounted in the lifting pipe (6), a frame (8) is fixedly mounted on the lifting pipe (6), a motor (9) is fixedly mounted on the frame (8), the motor (9) is electrically connected to an external main controller via a connecting line, a transmission shaft (10) is fixedly mounted on the output end of the motor (9), and the lower end of the transmission shaft (10) is fixedly connected to the upper end of the screw conveying paddle (7). The transmission shaft (10) located in the frame (8) is also fixedly mounted with a first bevel gear (11); the discharge hopper (5) is provided with a push mechanism (12); the push mechanism (12) comprises two side plates (13); two L-shaped limit bars (14) are symmetrically fixedly mounted on one side of the two side plates (13); the lower end of the side plate (13) is fixedly mounted on one side of the discharge hopper (5); a rotating wheel (15) is movably mounted on one side of the side plate (13); a reciprocating frame (16) is movably mounted between the side plate (13) and the two L-shaped limit bars (14); two slide bars (17) are fixedly mounted on one side of the reciprocating frame (16); a plurality of lifting rods (18) are movably connected between the plurality of slide bars (17); and a push plate (19) is fixedly connected between two lifting rods (18) at the same level.

2. A secondary tailings slurry separator according to claim 1, characterized in that: The lifting pipe (6) located below the discharge hopper (5) is a porous mesh structure, and a discharge slot is also provided on one side of the lifting pipe (6) located in the discharge hopper (5).

3. A secondary tailings slurry separator according to claim 1, characterized in that: Two slide grooves are provided in the side plate (13), and the height of the slide grooves is the same as the height of the slide rod (17).

4. A secondary tailings slurry separator according to claim 3, characterized in that: A plurality of push shafts (20) are fixedly mounted on one side of the rotating wheel (15); a rotating shaft (21) is fixedly mounted on the middle part of the side of the rotating wheel (15) opposite to the push shaft (20); a second bevel gear (22) is fixedly mounted on the side of the rotating shaft (21) away from the rotating wheel (15); the rotating shaft (21) passes through a shaft seat on one side of the frame (8) and extends into the frame (8); and the second bevel gear (22) is meshedly connected with the first bevel gear (11); based on this, one side of the rotating shaft (21) is meshedly connected with the first bevel gear (11) through the second bevel gear (22), so that when the screw conveyor (7) is driven, the rotating wheel (15) can be driven to rotate synchronously, thereby reducing energy consumption.

5. A secondary tailings slurry separator according to claim 4, characterized in that: A gear block group (23) is fixedly mounted on the bottom and one side of the top of the reciprocating frame (16); a bracket (24) is fixedly mounted on the side of the reciprocating frame (16) away from the gear block group (23); a cylinder (25) is fixedly mounted on one side of the bracket (24); and the cylinder (25) is connected to an external air pump via a pipeline.

6. A secondary tailings slurry separator according to claim 3, characterized in that: A plurality of guide shafts (26) are fixedly mounted on one side of the slide rod (17) and slide in corresponding slide grooves in the side plate (13), two of the guide shafts (26) form a group, and three groups of guide shafts (26) are arranged on one side of the slide rod (17).

7. A secondary tailings slurry separator according to claim 6, characterized in that: Two guide grooves (29) are provided on one side of the lifting rod (18); the push plate (19) is slidably connected to the corresponding guide shaft (26); and a connecting rod (27) is fixedly connected between the three lifting rods (18) on the same side; a top plate (28) is fixedly installed in the middle of one side of the connecting rod (27); and a side of the top plate (28) away from the connecting rod (27) is fixedly connected to the output end of the cylinder (25).

Citation Information

Patent Citations

  • Precipitation device for treating silicomanganese filter residues

    CN218046620U