Filter pressing device capable of monitoring material leakage
By introducing a metal detector into the filter press device to monitor the liquid metal concentration in the liquid outlet pipe in real time, it solves the problem of poor solid-liquid separation effect caused by wear and tear of the filter cloth and timely detection of problems, and achieves timely reminders to replace the filter cloth. , the effect of reducing production impact.
Patent Information
- Application Number
- CN202420398393.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-02-28
AI Technical Summary
The wear and rupture of the filter cloth leads to poor solid-liquid separation effect, making it difficult for operators to discover problems in a timely manner, affecting production.
Design a filter press device that can detect material leakage, including a frame, filter press components and metal detectors. The filter press component pushes the filter press components to stack through the pushing component, and the liquid inlet pipe introduces the slurry. The solid phase is intercepted, and the liquid phase flows out and the metal concentration is detected by the metal detector. If it exceeds the standard, it indicates material leakage.
Through real-time monitoring of metal detectors, damage to the filter cloth can be detected in time, and operators can be reminded to replace the filter cloth to reduce production impact and losses.
Smart Images

Figure CN222368435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter presses, in particular to a filter press device capable of monitoring material leakage. Background Art
[0002] The filter press uses a special filter medium to exert a certain pressure on the object, causing the liquid to seep out. It is a commonly used solid-liquid separation equipment and is widely used in chemical, pharmaceutical, metallurgical, dye, food, brewing, ceramics and environmental protection industries.
[0003] For example, the fully automatic intelligent plate and frame filter press proposed in the utility model patent with application number CN201821102551.9, in which the filter pressing unit and the filter pressing unit are squeezed toward each other by setting a moving unit, thereby achieving the filter pressing work.
[0004] However, the filter cloth is worn and broken, resulting in poor solid-liquid separation effect, and it is difficult for operators to detect the problem in time, affecting production. Utility Model Content
[0005] In view of this, it is necessary to provide a filter press device that can monitor leakage to solve the problem that the filter cloth is worn and broken, the solid-liquid separation effect is poor, and the operator is difficult to detect the problem in time, which affects production.
[0006] The utility model provides a filter press device capable of monitoring material leakage, comprising a frame, a filter press assembly and a metal detector, wherein a liquid outlet pipe is installed at the bottom of the frame, the filter press assembly comprises a liquid inlet pipe, a thrust plate, a plurality of filter presses and a push piece which are sequentially arranged along the length direction of the frame, the output end of the push piece is used to push a plurality of the filter presses to be stacked on each other and attached to the thrust plate, a plurality of the filter presses are each formed with a through hole, a plurality of the through holes can be interconnected to form a filter press channel, the liquid inlet pipe is connected to the filter press channel, and the metal detector is installed on the liquid outlet pipe to detect the metal concentration of the liquid phase in the liquid outlet pipe.
[0007] Furthermore, a plurality of liquid outlet pipes are provided at the bottom of the rack, and the plurality of liquid outlet pipes are arranged in sequence along the length direction of the rack. There are a plurality of metal detectors, and the plurality of metal detectors correspond one to one to the plurality of liquid outlet pipes.
[0008] Furthermore, the bottom of the frame has a plurality of conical inner bottom walls, and the plurality of conical inner bottom walls correspond one-to-one to the plurality of liquid outlet pipes, and the liquid outlet pipes are installed at the tips of the corresponding conical inner bottom walls.
[0009] Furthermore, it also includes a guide component, which includes multiple guide plates and a guide pipe, the guide plate has a guide channel, a slide groove connected to the through hole is formed on the filter press, multiple guide plates correspond to multiple filter presses one by one and are slidably connected to the corresponding slide grooves of the filter presses, the guide plate can slide to a first position and a second position, when the guide plate slides to the first position, the guide plate partially extends into the through hole, the guide channel is connected to the through hole, when the guide plate slides to the second position, the guide plate is completely located in the slide groove, the guide channel and the through hole are spaced apart, and the guide pipe connects any two of the guide channels.
[0010] Furthermore, a first guide port of the guide channel is formed on the side wall of the guide plate, and a second guide port of the guide channel is formed on the top of the guide plate. The first guide port can be connected to the through hole, and the second guide port can be connected to the guide pipe.
[0011] Furthermore, the first guide openings of two of the guide plates are arranged opposite to each other and are in a first position, and the remaining guide plates are in a second position, and a material running area is formed between the two guide plates in the first position.
[0012] Furthermore, a sealing strip is provided on the bottom wall of the guide plate, and when the guide plate is located at the first position, the sealing strip abuts against the inner wall of the through hole.
[0013] Furthermore, a sealing ring is provided on the outer wall of the guide plate and at a position below the first guide port, and when the guide plate is located at the second position, the sealing ring abuts against the inner wall of the slide groove.
[0014] Furthermore, the diversion assembly also includes a drainage pump, and the drainage pump is installed on the diversion pipe.
[0015] Furthermore, the guide assembly also includes a plurality of locking members corresponding one by one to the plurality of guide plates, the locking members are connected to the frame, and the output ends of the locking members can be connected to the corresponding guide plates to fix the guide plates at the current positions.
[0016] Compared with the prior art, the output end of the push piece pushes multiple filter presses to be stacked on each other and attached to the thrust plate. The liquid inlet pipe introduces the slurry into the filter press channel, the solid phase is intercepted on the filter press, and the liquid phase flows out from the filter press to the bottom of the frame and is discharged from the liquid outlet pipe. The liquid discharged from the liquid outlet pipe is detected by a metal detector. If the metal concentration exceeds the standard, it indicates that material leakage has occurred, which is convenient to remind the operator to replace the damaged filter cloth in time, reduce the impact on production, and reduce losses. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the overall structure of a filter press device capable of monitoring leakage provided by an embodiment of the utility model;
[0018] Figure 2 For the utility model embodiment Figure 1 Sectional view of the middle AA plane;
[0019] Figure 3 This is a structural schematic diagram of the guide plate in the first position in an embodiment of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure in which the guide plate is located at the second position in an embodiment of the utility model;
[0021] Figure 5 For the utility model embodiment Figure 4 Sectional view along the middle BB plane. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.
[0023] like Figure 1-2 As shown, the utility model provides a filter press device capable of monitoring leakage, comprising a frame 100, a filter press assembly 200 and a metal detector 300. A liquid outlet pipe 110 is installed at the bottom of the frame 100. The filter press assembly 200 comprises a liquid inlet pipe 210, a thrust plate 220, a plurality of filter press elements 230 and a push member 240 arranged in sequence along the length direction of the frame 100. The output end of the push member 240 is used to push the plurality of filter press elements 230 to be stacked on each other and attached to the thrust plate 220. Through holes 250 are formed in the plurality of filter press elements 230. The plurality of through holes 250 can be interconnected to form a filter press channel. The liquid inlet pipe 210 is connected to the filter press channel. The metal detector 300 is installed on the liquid outlet pipe 110 to detect the metal concentration of the liquid phase in the liquid outlet pipe 110.
[0024] During implementation, the output end of the push member 240 pushes multiple filter presses 230 to stack on each other and stick to the thrust plate 220, the liquid inlet pipe 210 introduces the slurry into the filter press channel, the solid phase is intercepted on the filter press 230, the liquid phase flows out from the filter press 230 to the bottom of the frame 100, and is discharged from the liquid outlet pipe 110, and the liquid discharged from the liquid outlet pipe 110 is detected by the set metal detector 300. If the metal concentration exceeds the standard, it indicates that material leakage has occurred, which is convenient for reminding the operator to replace the damaged filter cloth 232 in time, reduce the impact on production, and reduce losses.
[0025] The frame 100 in this embodiment is a structure for supporting the filter press assembly 200 , and a liquid outlet pipe 110 is installed at the bottom thereof.
[0026] The filter press assembly 200 in this embodiment can realize the solid-liquid separation function for the slurry, and includes a liquid inlet pipe 210, a thrust plate 220, a plurality of filter press elements 230 and a push member 240 arranged in sequence along the length direction of the frame 100. The output end of the push member 240 is used to push the plurality of filter press elements 230 to be stacked on each other and attached to the thrust plate 220. Through holes 250 are formed in the plurality of filter press elements 230. The plurality of through holes 250 can be interconnected to form a filter press channel. The liquid inlet pipe 210 is connected to the filter press channel.
[0027] The liquid inlet pipe 210 is a structure for introducing the slurry to be separated into solid and liquid into the filter press channel formed by a plurality of filter press elements 230 .
[0028] The thrust plate 220 has the function of limiting the position of the filter press 230 .
[0029] Among them, the filter press 230 includes a plate frame 231 and two filter cloths 232, the two filter cloths 232 are fixed on both sides of the plate frame 231, and through holes 250 are formed at the center of the plate frame 231 and the filter cloth 232. When multiple plate frames 231 are stacked together, the multiple through holes 250 in the center form a filter press channel. During the process of the slurry introduced through the liquid inlet pipe 210 flowing through the filter press channel, it will diffuse to the surroundings, and the solid phase will be intercepted by the filter cloth 232, and the liquid phase will penetrate the filter cloth 232 and flow into the bottom of the frame 100, thereby realizing the solid-liquid separation process.
[0030] The push member 240 may use a hydraulic push rod to push the plurality of filter press elements 230 to be stacked on the thrust plate 220 in a horizontal direction.
[0031] In one embodiment, a main beam 130 is disposed on the frame 100 , and a plurality of filter press elements 230 are slidably connected to the main beam 130 .
[0032] The metal detector 300 in this embodiment is used to detect the structure of the metal content in the liquid phase. When the filter cloth 232 is damaged, it loses at least part of its function of intercepting the solid phase, so that part of the solid phase flows into the bottom of the frame 100 along with the liquid phase and is discharged from the liquid outlet pipe 110. Therefore, the working status of the filter press 230 can be known based on the detection result of the metal detector 300.
[0033] It is understandable that the metal detector 300 is used to detect the metal concentration in the liquid phase, which is a structure that can be thought of by those skilled in the art, and no further elaboration and explanation will be given for this.
[0034] In order to know which part of the filter press 230 is damaged, in one embodiment, a plurality of liquid outlet pipes 110 are provided at the bottom of the rack 100, and the plurality of liquid outlet pipes 110 are arranged in sequence along the length direction of the rack 100. There are a plurality of metal detectors 300, and the plurality of metal detectors 300 correspond one to one to the plurality of liquid outlet pipes 110. When the metal detector 300 detects that the metal concentration in the corresponding liquid outlet pipe 110 exceeds the standard, the filter press 230 above the metal detector 300 is damaged.
[0035] In order to further specifically detect the working condition of the filter press 230 in the corresponding section, in one embodiment, the bottom of the frame 100 has a plurality of conical inner bottom walls 120, and the plurality of conical inner bottom walls 120 correspond one by one to a plurality of liquid outlet pipes 110, and the liquid outlet pipes 110 are installed at the tips of the corresponding conical inner bottom walls 120.
[0036] like Figure 3-5 As shown, when damage is detected in the filter press 230, in order to avoid shutdown affecting production, the present embodiment also includes a guide assembly 400, the guide assembly 400 includes a plurality of guide plates 410 and a guide pipe 420, the guide plate 410 has a guide channel 411, a slide groove connected to the through hole 250 is formed on the filter press 230, the plurality of guide plates 410 correspond to the plurality of filter presses 230 one by one and are slidably connected to the slide grooves of the corresponding filter presses 230, the guide plate 410 can slide to a first position and a second position, when the guide plate 410 slides to the first position, the guide plate 410 partially extends into the through hole 250, the guide channel 411 is connected to the through hole 250, when the guide plate 410 slides to the second position, the guide plate 410 is completely located in the slide groove, the guide channel 411 is spaced apart from the through hole 250, and the guide pipe 420 connects any two guide channels 411.
[0037] By setting the guide assembly 400, the slurry in the filter press channel can avoid the section corresponding to the damaged filter press element 230. Specifically, the slurry diversion process is achieved by setting the guide plate 410.
[0038] In one embodiment, the side wall of the guide plate 410 is formed with a first guide port 412 of the guide channel 411, and the top of the guide plate 410 is formed with a second guide port 413 of the guide channel 411. The first guide port 412 can be connected to the through hole 250, and the second guide port 413 can be connected to the guide pipe 420.
[0039] The first guide ports 412 of two guide plates 410 are disposed opposite to each other and are in a first position, and the remaining guide plates 410 are in a second position. A material running area M is formed between the two guide plates 410 in the first position.
[0040] To prevent the slurry from flowing into the material running area M, in one embodiment, a sealing strip is provided on the bottom wall of the guide plate 410 , and when the guide plate 410 is located at the first position, the sealing strip abuts against the inner wall of the through hole 250 .
[0041] To prevent slurry from flowing into the chute during normal operation, in one embodiment, a sealing ring is provided on the outer wall of the guide plate 410 and below the first guide port 412 , and when the guide plate 410 is located at the second position, the sealing ring abuts against the inner wall of the chute.
[0042] To facilitate the slurry to flow along one of the diversion channels 411 and the diversion pipe 420 to the other diversion channel 411 , in one embodiment, the diversion assembly 400 further includes a diversion pump, which is installed on the diversion pipe 420 .
[0043] To facilitate the control of the guide plate 410 so that it can stay firmly in the first position or the second position, in one embodiment, the guide assembly 400 also includes a plurality of locking members corresponding to the plurality of guide plates 410, the locking members are connected to the frame 100, and the output end of the locking member can be connected to the corresponding guide plate 410 to fix the guide plate 410 at the current position.
[0044] It is understandable that the locking member can be implemented by a locking screw, which is threadedly connected to a threaded hole provided on the frame 100 , and the free end of the locking screw can be moved to a position where it abuts against the guide plate 410 .
[0045] Compared with the prior art: the output end of the push member 240 pushes multiple filter presses 230 to be stacked on each other and attached to the thrust plate 220, the liquid inlet pipe 210 introduces the slurry into the filter press channel, the solid phase is intercepted on the filter press 230, the liquid phase flows out from the filter press 230 to the bottom of the frame 100, and is discharged from the liquid outlet pipe 110, and the liquid discharged from the liquid outlet pipe 110 is detected by the set metal detector 300. If the metal concentration exceeds the standard, it indicates that material leakage has occurred, which is convenient for reminding the operator to replace the damaged filter cloth 232 in time, reduce the impact on production, and reduce losses.
[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.
Claims
1. A filter press device capable of monitoring leakage, characterized in that: include: A frame, the bottom of which is provided with a liquid outlet pipe; A filter press assembly, comprising a liquid inlet pipe, a thrust plate, a plurality of filter presses and a push member arranged in sequence along the length direction of the frame, wherein the output end of the push member is used to push the plurality of filter presses to be stacked on each other and attached to the thrust plate, through holes are formed in the plurality of filter presses, and the plurality of through holes can be interconnected to form a filter press channel, and the liquid inlet pipe is connected to the filter press channel; A metal detector is installed on the liquid outlet pipe to detect the metal concentration of the liquid phase in the liquid outlet pipe.
2. The filter press device capable of monitoring leakage according to claim 1, characterized in that: A plurality of liquid outlet pipes are arranged at the bottom of the frame, and the plurality of liquid outlet pipes are arranged in sequence along the length direction of the frame. There are a plurality of metal detectors, and the plurality of metal detectors correspond one to one to the plurality of liquid outlet pipes.
3. The filter press device capable of monitoring leakage according to claim 2, characterized in that: The bottom of the frame has a plurality of conical inner bottom walls, and the plurality of conical inner bottom walls correspond to the plurality of liquid outlet pipes one by one, and the liquid outlet pipes are installed at the tips of the corresponding conical inner bottom walls.
4. The filter press device capable of monitoring leakage according to claim 1, characterized in that: It also includes a guide assembly, which includes multiple guide plates and a guide pipe. The guide plate has a guide channel. A slide groove connected to the through hole is formed on the filter press. The multiple guide plates correspond to the multiple filter presses one by one and are slidably connected to the corresponding slide grooves of the filter presses. The guide plate can slide to a first position and a second position. When the guide plate slides to the first position, the guide plate partially extends into the through hole, and the guide channel is connected to the through hole. When the guide plate slides to the second position, the guide plate is completely located in the slide groove, the guide channel and the through hole are spaced apart, and the guide pipe connects any two of the guide channels.
5. The filter press device capable of monitoring leakage according to claim 4, characterized in that: The side wall of the guide plate is formed with a first guide port of the guide channel, and the top of the guide plate is formed with a second guide port of the guide channel. The first guide port can be connected to the through hole, and the second guide port can be connected to the guide pipe.
6. The filter press device capable of monitoring leakage according to claim 5, characterized in that: The first guide openings of two of the guide plates are arranged opposite to each other and are in a first position, and the remaining guide plates are in a second position, and a material running area is formed between the two guide plates in the first position.
7. The filter press device capable of monitoring leakage according to claim 5, characterized in that: The bottom wall of the guide plate is provided with a sealing strip, and when the guide plate is located at the first position, the sealing strip abuts against the inner wall of the through hole.
8. The filter press device capable of monitoring leakage according to claim 5, characterized in that: A sealing ring is provided on the outer wall of the guide plate and at a position below the first guide port. When the guide plate is located at the second position, the sealing ring abuts against the inner wall of the slide groove.
9. The filter press device capable of monitoring leakage according to claim 6, characterized in that: The diversion assembly also includes a diversion pump, which is installed on the diversion pipe.
10. The filter press device capable of monitoring leakage according to claim 4, characterized in that: The guide assembly also includes a plurality of locking members corresponding to the plurality of guide plates one by one, the locking members are connected to the frame, and the output ends of the locking members can be connected to the corresponding guide plates to fix the guide plates at the current positions.
Citation Information
Patent Citations
Full -automatic smartpad frame pressure filter
CN208493383U