Molybdenum concentrate heating and stirring reaction device
By introducing heating and stirring technology into the molybdenum concentrate reaction device, the problem of low iron removal efficiency of the existing device is solved, and more efficient iron removal effects and safer operating conditions are achieved.
Patent Information
- Application Number
- CN202323426295.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2033-12-15
AI Technical Summary
The existing reaction devices are not effective when removing the iron content in molybdenum concentrate, which affects production efficiency.
A molybdenum concentrate heating and stirring reaction device is designed, including a reaction tank, a stirring motor, a heating device and a gas outlet device. This device installs a heating interlayer on the outer surface of the reaction tank, and uses an electric heater to heat water into the heating interlayer to increase the temperature inside the reaction tank; at the same time, through the design of the stirring shaft, stirring rod and stirring vertical rod, efficient mixing is achieved; pressure The cooperation of the detector and the cylinder can detect and adjust the air pressure in the reaction tank.
Through the combined technology of heating and stirring, the efficiency of iron removal by hydrochloric acid is significantly improved, cost waste is reduced, and the safety and stability of the reaction device are ensured through effective air pressure regulation.
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Figure CN222369060U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field related to molybdenum concentrate, in particular to a molybdenum concentrate heating and stirring reaction device. Background technology:
[0002] Molybdenum disulfide is known as the "king of advanced solid lubricants". It is a solid powder made from natural molybdenum concentrate powder by changing its molecular structure after chemical purification. This product is black with a slight silver-gray color, has a metallic luster, feels slippery to the touch, and is insoluble in water. Molybdenum disulfide is an important solid lubricant, mainly because sulfur has a strong adhesion ability to metals, which can make molybdenum disulfide adhere well to the metal surface and always play a lubricating function; due to its stable chemical properties, it still has good lubrication function under high temperature and high vacuum conditions; therefore, molybdenum disulfide powder is used as a solid lubricant and is widely used in the lubrication industry.
[0003] At present, most of the existing molybdenum disulfide production is obtained by leaching molybdenum concentrate with hydrochloric acid to remove iron, leaching with hydrofluoric acid to remove silicon, vacuum filtration, washing with deionized water, drying and crushing. However, the above methods are not ideal for removing iron content, which affects production efficiency. Utility model content:
[0004] The technical problem to be solved by the utility model is that the operation method of the existing reaction device is not ideal for removing the iron content, which affects the production efficiency.
[0005] In order to solve the above technical problems, the utility model provides a technical solution: a molybdenum concentrate heating and stirring reaction device, comprising a reaction tank and a stirring motor, wherein the reaction tank is a sealed tank, and the stirring motor is arranged at the center of the top plate on the top of the reaction tank, and drives the stirring shaft rod extending into the reaction tank to rotate, characterized in that: stirring rods are equidistantly arranged on the stirring shaft rod in the reaction tank, stirring vertical rods are equidistantly arranged on the stirring rod, a pressure detector is arranged at one end of the top plate away from the stirring motor, an exhaust device is installed at the other end of the top plate away from the stirring motor, a heating device is installed on the outer surface of the reaction tank, and a feeding port and a discharging port for materials to enter and exit the reaction tank are respectively arranged on one side of the top and one side of the bottom of the reaction tank;
[0006] The heating device includes a heating interlayer sleeved on the outer surface of the reaction tank, a water inlet pipe is welded to one end of the outer surface of the heating interlayer, the end of the water inlet pipe away from the heating interlayer is connected to the electric heater, the electric heater is fixed to one end of the outer surface of the insulation layer by bolts, the insulation layer is sleeved on the outer surface of the heating interlayer, the outer surface of the insulation layer away from the top of the electric heater is connected to the water tank through a water pipe, the other end of the outer surface of the insulation layer is welded to a water outlet pipe, and one end of the water outlet pipe extends to the interior of the heating interlayer.
[0007] Furthermore, the air outlet device includes an air outlet pipe welded on the top plate, a top cover is welded on the top of the air outlet pipe, one end of the top of the top cover is connected to the cover plate by a hinge, a T-block is movably connected to the other end of the inner surface of the top cover, the T-block is connected to the cylinder by bolts, and the output end of the cylinder is movably connected to the bottom of the cover plate through a connecting block.
[0008] Furthermore, both ends of the inner surface of the top cover away from the T-block are movably connected with connecting rods, one end of the connecting rod away from the top cover is connected to the support rod through a connecting rod, and one end of the support rod away from the connecting rod is movably connected to the bottom of the cover plate.
[0009] Furthermore, one side of the outer surface of the thermal insulation layer is connected to a controller via bolts, and the controller is electrically connected to the electric heater.
[0010] Furthermore, an electric push rod is fixedly connected to one side of the bottom of the top plate, an output end of the electric push rod is connected to a temperature probe via a bolt, and the temperature probe is electrically connected to the controller.
[0011] Furthermore, an observation port is provided on one side of the outer surface of the insulation layer away from the top of the controller, and one end of the observation port extends to the reaction tank.
[0012] Furthermore, a sealing strip is fixedly connected to the inner surface of the top cover.
[0013] Furthermore, a base is welded at the bottom of the insulation layer, a through hole is welded on the bottom of the base for the discharge port to extend downward, and support rods are welded around the bottom of the base.
[0014] The beneficial effects of the utility model are:
[0015] 1. The present application adds a heating device to the existing reaction device for heating. When the controller controls the electric push rod to move downward, the temperature probe detects the temperature inside the reaction tank. The temperature probe transmits the detected data to the controller. If the temperature inside the tank does not reach the specified temperature, the controller operates the electric heater, and the electric heater heats the water in the water pipe. The heated water flows into the heating interlayer through the water inlet pipe, so that the temperature of the reaction tank reaches the specified temperature, thereby improving the efficiency of hydrochloric acid iron removal and reducing cost waste.
[0016] 2. In the present application, the pressure detector detects the air pressure in the reaction tank. When the pressure detector detects that the air pressure in the tank is too high, the controller starts the cylinder to work. The cylinder's own expansion and contraction further drives the cover plate to open from the top cover, thereby discharging the air pressure inside the reaction tank, thereby balancing the air pressure inside the reaction tank and avoiding danger caused by the high air pressure inside the reaction tank. The sealing strip is set to ensure the sealing between the top cover and the cover plate.
[0017] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. Description of the drawings:
[0018] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only seven of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the structure of this application;
[0020] Figure 2 A cross-sectional view of the present application;
[0021] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0022] Figure 4 is a schematic diagram of the structure of the gas outlet device;
[0023] Figure 5 is a cross-sectional view of the gas outlet device;
[0024] Figure 6 yes Figure 5 Enlarged view of point B in the middle;
[0025] Figure 7 yes Figure 5 Enlarged view of point C in the middle.
[0026] In the figure: 1-reaction tank, 2-top plate, 3-stirring motor, 4-stirring shaft, 5-stirring rod, 6-stirring vertical rod, 7-gas outlet, 8-heating device, 9-feeding port, 10-discharging port, 11-electric push rod, 12-temperature probe, 13-observation port, 14-sealing strip, 15-base, 16-support rod, 17-pressure detector, 18-hinge;
[0027] 71-exhaust pipe, 72-top cover, 73-T-block, 74-cylinder, 75-connecting block, 76-cover plate, 77-connecting rod, 78-connecting rod, 79-support rod;
[0028] 81 - heating interlayer, 82 - water inlet pipe, 83 - electric heater, 84 - insulation layer, 85 - water pipe, 86 - water tank, 87 - water outlet pipe, 88 - controller. Specific implementation method:
[0029] The embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be construed as being limited to the embodiments described herein. Instead, these embodiments are provided to provide a more thorough and complete understanding of the present invention. It should be understood that the drawings and embodiments of the present invention are only for exemplary purposes and are not intended to limit the scope of protection of the present invention.
[0030] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0031] The names of the messages or information exchanged between multiple devices in the implementation manner of the present utility model are only used for illustrative purposes, and are not used to limit the scope of these messages or information.
[0032] Embodiment 1
[0033] like Figure 1-4As shown, a molybdenum concentrate heating and stirring reaction device is disclosed, including a reaction tank 1 with a cavity opened inside, a top plate 2 in the shape of a truncated cone is welded on the top of the reaction tank 1, the top center of the top plate 2 is connected to the stirring motor 3 by bolts, the stirring motor 3 is driven by a power supply, the output end of the stirring motor 3 is connected to the stirring shaft 4 by bolts, one end of the stirring shaft 4 away from the stirring motor 3 extends into the cavity and is movably connected to the bottom of the cavity, stirring rods 5 are welded on the stirring shaft 4 at equal distances, and the stirring rods 5 are staggered on the stirring shaft 4. In order to improve the stirring efficiency of the stirring rod 5, stirring vertical rods 6 are welded on the stirring rod 5 at equal distances. The arrangement of the stirring vertical rods 6 further improves the stirring efficiency of the stirring rod 5, and at the same time makes the substances in the reaction tank 1 fully contact, thereby improving the efficiency of hydrochloric acid iron removal.
[0034] In order to heat the temperature inside the tank, a heating device 8 is installed on the outer surface of the reaction tank 1. The heating device 8 includes a heating interlayer 81 sleeved on the outer surface of the reaction tank 1. A cavity is opened inside the heating interlayer 81. A water inlet pipe 82 is welded to one end of the outer surface of the heating interlayer 81. The end of the water inlet pipe 82 away from the heating interlayer 81 is connected to an electric heater 83. The model of the electric heater 83 is XRDR-FLG-45. The electric heater 83 is driven by a power supply and is fixed to the outer surface of the insulation layer 84 by bolts. At one end of the surface, the insulation layer 84 is sleeved on the outer surface of the heating interlayer 81. The insulation layer 84 can prevent the heat loss inside the heating interlayer 81. The outer surface of the insulation layer 84 is far from the top of the electric heater 83 and is connected to the water tank 86 through a water pipe 85. The other end of the outer surface of the insulation layer 84 is welded with a water outlet pipe 87. One end of the water outlet pipe 87 extends to the inside of the heating interlayer 81, so that the heating interlayer 81 forms a closed loop, thereby heating it. The top of the outer surface of the insulation layer 84 away from the water outlet pipe 87 is fixedly connected There is a feed port 9, the bottom end of which extends to the inside of the reaction tank 1. In order to facilitate the control of the electric heater 83, one side of the outer surface of the insulation layer 84 is connected to the controller 88 by bolts, and the controller 88 is electrically connected to the electric heater 83. In order to detect the temperature in the reaction tank 1, an electric push rod 11 is fixedly connected to one side of the bottom of the top plate 2, and the output end of the electric push rod 11 is connected to the temperature probe 12 by bolts. The model of the temperature probe 12 is HD-PT100, and the temperature probe 12 is electrically connected to the controller 88. When the controller 88 controls the electric push rod 11 to move downward, the temperature probe 12 detects the temperature inside the reaction tank 1, and the temperature probe 12 transmits the detected data to the controller 88. If the temperature in the tank does not reach the specified temperature, the controller 88 operates the electric heater 83, and the electric heater 83 heats the water in the water pipe 85. The heated water flows into the heating interlayer 81 through the water inlet pipe 82, so that the temperature of the reaction tank 1 reaches the specified temperature, thereby improving the efficiency of hydrochloric acid iron removal and reducing cost waste.
[0035] In order to facilitate observation of the internal conditions of the reaction tank 1 , the observation port 13 is opened on one side of the outer surface of the insulation layer 84 away from the top of the controller 88 , and one end of the observation port 13 extends to the reaction tank 1 .
[0036] In order to stabilize the reaction tank 1 on the ground, a base 15 is welded to the bottom of the insulation layer 84 , a through hole is welded to the bottom of the base 15 for the discharge port 10 to extend downward, and support rods 16 are welded around the bottom of the base 15 .
[0037] Embodiment 2
[0038] like Figure 1-7 As shown, this embodiment is obtained by describing in detail the technical features such as the air outlet device 7 on the basis of the embodiment 1. The remaining technical features are the same as those of the embodiment 1, and the similarities are not repeated here. The difference between this embodiment and the embodiment 1 is that: the end of the top of the top plate 2 away from the stirring motor 3 is connected to the pressure detector 17 by bolts, the model of the pressure detector 17 is YNXC, and the pressure detector 17 is electrically connected to the controller 88. The other end of the top of the top plate 2 away from the stirring motor 3 is equipped with an air outlet device 7, and the air outlet device 7 includes an air outlet pipe 71 welded to the top plate 2, and a top cover 72 is welded on the top of the air outlet pipe 71. One end of the top of the top cover 72 is connected to the cover plate 76 by a hinge 18, and a T-block 73 is movably connected to the other end of the inner surface of the top cover 72. The T-block 73 is connected to the cylinder 74 by bolts, and the cylinder 74 is connected to the controller 8 8 is electrically connected, and the output end of the cylinder 74 is movably connected to the bottom of the cover plate 76 through the connecting block 75. In order to facilitate the movement of the cover plate 76, the two ends of the inner surface of the top cover 72 away from the T-block 73 are movably connected with connecting rods 77, and the end of the connecting rod 77 away from the top cover 72 is connected to the support rod 79 through a connecting rod 78, and the end of the support rod 79 away from the connecting rod 78 is movably connected to the bottom of the cover plate 76. In order to ensure the sealing between the top cover 72 and the cover plate 76, a sealing strip 14 is fixedly connected to the inner surface of the top cover 72. When the pressure detector 17 detects that the air pressure in the tank is too high, the controller 88 starts the cylinder 74 to work, and the self-expansion of the cylinder 74 further drives the cover plate 76 to open from the top cover 72, thereby discharging the air pressure inside the reaction tank 1, thereby balancing the air pressure inside the reaction tank 1 and avoiding danger caused by the high air pressure inside the reaction tank 1.
[0039] The overall technical solution formed by the above embodiments is used as follows:
[0040] Personnel add hydrochloric acid: auxiliary agent: molybdenum concentrate into the reaction tank 1 according to the mass ratio of 0.8-5:0.1-0.3:1. First, place the hydrochloric acid in the reaction tank 1, and then add the auxiliary agent to the reaction tank 1. The nitrate ion or hypochlorite ion in the auxiliary agent participates in dissolving the acid-insoluble matter containing a very small amount of iron and enters the reaction solution, while the other chloride ion reacts with the iron ion in the solution to form a stable complex in the presence of hydroxyethylidene diphosphonic acid (HEDP), so that the iron ions in the solution are reduced, the potential of the iron ions is reduced, and the dissolution equilibrium of the system is broken. The nitrate ion or hypochlorite ion further dissolves the acid-insoluble matter containing a very small amount of iron, and then enters the next dissolution and complexation cycle. The two anions form an ideal ion synergistic effect, converting the acid-insoluble matter in the molybdenum concentrate into an acid-soluble iron-containing stable complex, so as to achieve the purpose of deep iron removal. The stirring motor 3 is used to form a uniform solution of the two, and then the molybdenum concentrate is added. The mass ratio of hydrochloric acid: auxiliary agent: molybdenum concentrate is 0.8-5: 0.1~0.3:1, wherein the reaction temperature is 40~95℃, the reaction time is 1~12 hours, and the volume concentration of hydrochloric acid is 30%. At this time, the stirring motor 3 drives the stirring shaft 4 to rotate, so that the stirring rod 5 rotates synchronously with the stirring shaft 4. The setting of the stirring vertical rod 6 further improves the stirring efficiency of the stirring rod 5. At the same time, the controller 88 enables the electric heater 83 to work, and the electric heater 83 heats the water in the water pipe 85. The heated water flows into the heating interlayer 81 through the water inlet pipe 82, so that the temperature of the reaction tank 1 reaches the reaction temperature, thereby improving the efficiency of hydrochloric acid iron removal and reducing cost waste. When the pressure detector 17 detects that the air pressure in the tank is too high, at this time, the controller 88 enables the cylinder 74 to start working, and the self-expansion of the cylinder 74 further drives the cover plate 76 to open from the top cover 72, thereby discharging the air pressure inside the reaction tank 1, thereby balancing the air pressure inside the reaction tank 1 and avoiding danger caused by the high air pressure inside the reaction tank 1.
[0041] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention is described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims
1. A molybdenum concentrate heating and stirring reaction device, comprising a reaction tank and a stirring motor, wherein the reaction tank is a sealed tank, the stirring motor is arranged at the center of the top plate on the top of the reaction tank, and drives the stirring shaft extending into the reaction tank to rotate, characterized in that: As for the stirring shaft in the reaction tank, stirring rods are arranged equidistantly, stirring vertical rods are arranged equidistantly on the stirring rods, a pressure detector is arranged at one end of the top plate away from the stirring motor, and an exhaust device is installed at the other end of the top plate away from the stirring motor, a heating device is installed on the outer surface of the reaction tank, and a feeding port and a discharging port for materials to enter and exit the reaction tank are respectively arranged on one side of the top and one side of the bottom of the reaction tank; The heating device includes a heating interlayer sleeved on the outer surface of the reaction tank, a water inlet pipe is welded to one end of the outer surface of the heating interlayer, the end of the water inlet pipe away from the heating interlayer is connected to the electric heater, the electric heater is fixed to one end of the outer surface of the insulation layer by bolts, the insulation layer is sleeved on the outer surface of the heating interlayer, the outer surface of the insulation layer away from the top of the electric heater is connected to the water tank through a water pipe, the other end of the outer surface of the insulation layer is welded to a water outlet pipe, and one end of the water outlet pipe extends to the interior of the heating interlayer.
2. A molybdenum concentrate heating and stirring reaction device according to claim 1, characterized in that: The air outlet device includes an air outlet pipe welded on the top plate, a top cover is welded on the top of the air outlet pipe, one end of the top of the top cover is connected to the cover plate by a hinge, a T-block is movably connected to the other end of the inner surface of the top cover, the T-block is connected to the cylinder by bolts, and the output end of the cylinder is movably connected to the bottom of the cover plate by a connecting block.
3. A molybdenum concentrate heating and stirring reaction device according to claim 2, characterized in that: Both ends of the inner surface of the top cover away from the T-block are movably connected with connecting rods, one end of the connecting rod away from the top cover is connected to the support rod through a connecting rod, and one end of the support rod away from the connecting rod is movably connected to the bottom of the cover plate.
4. A molybdenum concentrate heating and stirring reaction device according to claim 1, characterized in that: One side of the outer surface of the thermal insulation layer is connected to a controller via bolts, and the controller is electrically connected to the electric heater.
5. A molybdenum concentrate heating and stirring reaction device according to claim 4, characterized in that: An electric push rod is fixedly connected to one side of the bottom of the top plate, and an output end of the electric push rod is connected to a temperature probe through a bolt, and the temperature probe is electrically connected to the controller.
6. A molybdenum concentrate heating and stirring reaction device according to claim 4, characterized in that: An observation port is provided on one side of the outer surface of the heat-insulating layer away from the top of the controller, and one end of the observation port extends to the reaction tank.
7. A molybdenum concentrate heating and stirring reaction device according to claim 2, characterized in that: A sealing strip is fixedly connected to the inner surface of the top cover.
8. A molybdenum concentrate heating and stirring reaction device according to claim 6, characterized in that: A base is welded at the bottom of the insulation layer, a through hole for the discharge port to extend downward is welded on the bottom of the base, and support rods are welded around the bottom of the base.