991results about "Reactors manufacture" patented technology

Known phosphate ceramic formulations are improved and the ability to produce iron-based phosphate ceramic systems is enabled by the addition of an oxidizing or reducing step during the acid-base reactions that form the phosphate ceramic products. The additives allow control of the rate of the acid-base reactions and concomitant heat generation. In an alternate embodiment, waste containing metal anions are stabilized in phosphate ceramic products by the addition of a reducing agent to the phosphate ceramic mixture. The reduced metal ions are more stable and/or reactive with the phosphate ions, resulting in the formation of insoluble metal species within the phosphate ceramic matrix, such that the resulting chemically bonded phosphate ceramic product has greater leach resistance.

Various embodiments of a nuclear fuel for use in various types of nuclear reactors and/or waste disposal systems are disclosed. One exemplary embodiment of a nuclear fuel may include a fuel element having a plurality of tristructural-isotropic fuel particles embedded in a silicon carbide matrix. An exemplary method of manufacturing a nuclear fuel is also disclosed. The method may include providing a plurality of tristructural-isotropic fuel particles, mixing the plurality of tristructural-isotropic fuel particles with silicon carbide powder to form a precursor mixture, and compacting the precursor mixture at a predetermined pressure and temperature.

Microparticles having a metal-containing core encapsulated in a graphitic shell containing hetero atoms are made by forming, in a liquid medium, colloidal particles containing a metal-oxo species of Fe, Co, Ni and Pd, colloidally stabilized by a surfactant and containing source material of carbon and the hetero atoms. These particles are pyrolyzed in inert gas to yield the microparticles. In an alternative method, silica gel coated particles are formed by colloidally stabilizing particles containing metal species and forming silica at the boundary of the stabilized particle.

A laminate film including at least one bio-based polyolefin layer including at least 53 pMC of radiocarbon (¹⁴C) content is disclosed. The laminate film may include additional layers such as a second bio-based polyolefin resin-containing layer of at least 53 pMC radiocarbon content, and a metal layer.

A precursor formulation of a silicon carbide material that includes a ceramic material and a boron-11 compound. The ceramic material may include silicon and carbon and, optionally, oxygen, nitrogen, titanium, zirconium, aluminum, or mixtures thereof. The boron-11 compound may be a boron-11 isotope of boron oxide, boron hydride, boron hydroxide, boron carbide, boron nitride, boron trichloride, boron trifluoride, boron metal, or mixtures thereof. A material for use in a nuclear reactor component is also disclosed, as are such components, as well as a method of producing the material.

A method of providing an end-capped tubular ceramic composite for containing nuclear fuel (34) in a nuclear reactor involves the steps of providing a tubular ceramic composite (40), providing at least one end plug (14, 46, 48), applying (42) the at least one end plug material to the ends of the tubular ceramic composite, applying electrodes to the end plug and tubular ceramic composite and applying current in a plasma sintering means (10, 50) to provide a hermetically sealed tube (52). The invention also provides a sealed tube made by this method.

A method is described herein for coating the substrate of a component for use in a water cooled nuclear reactor to provide a barrier against corrosion. The method includes providing a zirconium alloy substrate; and coating the substrate with particles selected from the group consisting of metal oxides, metal nitrides, FeCrAl, FeCrAlY, and high entropy alloys. Depending on the metal alloy chosen for the coating material, a cold spray or a plasma arc spray process may be employed for depositing various particles onto the substrate. An interlayer of a different material, such as a Mo, Nb, Ta, or W transition metal or a high entropy alloy, may be positioned in between the Zr-alloy substrate and corrosion barrier layer.

A novel containment system for encapsulating nuclear fuel particles is disclosed. The containment system has a gas-impervious ceramic composite hollow shell having a spheroidal or ovoidal shape. The shell has a pair of longitudinally aligned round openings that are sealed with a gas-impervious ceramic composite tube to define a cavity between the shell inner surface and the tube outer surface. A ceramic composite matrix containing the nuclear fuel particles is enclosed within the cavity. The ceramic composite matrix has a controlled porosity, and can contain moderators or neutron absorbing material. The tube and shell are composed of a ceramic matrix composite material composed of ceramic reinforcement material that is bound together by a polymer-derived ceramic material.

The invention relates to a nuclear fuel cladding totally or partially made of a composite material with a ceramic matrix containing silicon carbide (SiC) fibers as a matrix reinforcement and an interphase layer provided between said matrix and said fibers, the matrix including at least one carbide selected from titanium carbide (TiC), zirconium carbide (ZrC), or ternary titanium silicon carbide (Ti₃SiC₂).

When irradiated and at temperatures of between 800° C. and 1200° C., said cladding can mechanically maintain the nuclear fuel within the cladding while enabling optimal thermal-energy transfer towards the coolant.

The invention also relates to a method for making the nuclear fuel cladding.

All possible loading patterns for a nuclear reactor core are searched and optimized for compliance with design constraints. The fuel inventory is divided into a few batches according to coarse levels of reactivity. A recursive enumeration process identifies patterns meeting selected core position constraints, which can be user modified to adjust the search space size. For the batch loading patterns satisfying the constraints, the batches are divided into several smaller batches. A sensitivity matrix linearizing the relationship between fuel assembly position and the depletion model is processed through mixed integer linear programming with branching and bounding to identify an optimal daughter loading pattern. The process is repeated through several levels of batch refinement and selection of optimal daughter patterns, including a level where burnable absorbers are assigned to feed assemblies, until the individual fuel assembly level is reached. The multiple optimal patterns remaining provide a range of solutions.

A composite nuclear fuel pellet comprises a composite body including a UO2 matrix and a plurality of high aspect ratio particies dispersed therein, where the high aspect ratio particies have a thermal conductivity higher than that of the UO2 matrix. A method of making a composite nuclear fuel pellet includes combining UO2 powder with a predetermined amount of high aspect ratio particles to form a combined powder, the high aspect ratio particles having a thermal conductivity higher than that of the UO2 powder; mixing the combined powder in a solvent to disperse the high aspect ratio particles in the UO2 powder; evaporating the solvent to form a dry mixture comprising the high aspect ratio particles dispersed in the UO2 powder; pressing the dry mixture to form a green body; and sintering the green body to form the composite fuel pellet.

The invention relates to compositions and methods for coating a zirconium alloy cladding of a fuel element for a nuclear water reactor. The coating includes a first tier or layer and a second tier or layer. The first layer includes an elemental metal and the second layer is an oxidation-resistant layer that includes elemental chromium. The first layer serves as an intermediate layer between the zirconium alloy substrate and the second layer. This intermediate layer can be effective to improve adhesion of the second layer to the zirconium alloy substrate. The multilayer coating forms a protective layer which provides improved capability for the zirconium alloy cladding to withstand normal and accident conditions to which it is exposed in the nuclear reactor.

A nuclear fuel cladding tube for a liquid-metal or molten-salt cooled reactor includes a tubular body of metal material and a protective coating applied on an outer surface of the tubular body, to contact the coolant. The coating includes at least one layer of coating material selected from the group consisting of ceramic materials, refractory metals, and FeCrAlY alloys, and includes a matrix composed of the coating material in amorphous phase, inside which nanodomains composed of the coating material in crystalline phase are dispersed.

The invention relates to a nuclear fuel cladding comprising: i) a substrate containing a zirconium-based inner layer, optionally coated with at least one intermediate layer formed by at least one intermediate material selected from among tantalum, molybdenum, tungsten, niobium, vanadium, hafnium or the alloys thereof; and ii) at least one protective outer layer placed on the substrate and formed by a protective material selected from either chromium or an alloy of chromium. The nuclear fuel cladding produced using the method of the invention has improved resistance to oxidation/hydriding. The invention also relates to the method for the production of the nuclear fuel cladding by ion etching of the surface of the substrate and deposition of the outer layer on the substrate with a high power impulse magnetron sputtering method (HiPIMS), as well as to the use thereof to protect against oxidation and/or hydriding.

A sheathed, annular metal fuel system is described. A metal fuel pin system is described that includes an annular metal nuclear fuel alloy. A sheath may surround the metal nuclear fuel alloy, and a cladding may surround the sheath. A gas plenum may also be present. Mold arrangements and methods of fabrication of the sheathed, annular metal fuel are also described.

Microstructured nuclear fuel adapted for nuclear power system use includes fissile material structures of micrometer-scale dimension dispersed in a matrix material. In one method of production, fissile material particles are processed in a chemical vapor deposition (CVD) fluidized-bed reactor including a gas inlet for providing controlled gas flow into a particle coating chamber, a lower bed hot zone region to contain powder, and an upper bed region to enable powder expansion. At least one pneumatic or electric vibrator is operationally coupled to the particle coating chamber for causing vibration of the particle coater to promote uniform powder coating within the particle coater during fuel processing. An exhaust associated with the particle coating chamber and can provide a port for placement and removal of particles and powder. During use of the fuel in a nuclear power reactor, fission products escape from the fissile material structures and come to rest in the matrix material. After a period of use in a nuclear power reactor and subsequent cooling, separation of the fissile material from the matrix containing the embedded fission products will provide an efficient partitioning of the bulk of the fissile material from the fission products. The fissile material can be reused by incorporating it into new microstructured fuel. The fission products and matrix material can be incorporated into a waste form for disposal or processed to separate valuable components from the fission products mixture.

The invention discloses a preparation method of a porous-fuel-core inert matrix dispersion fuel pellet. The preparation method mainly comprises the steps of preparation of porous fuel core beads, preparation of inert matrix slurry, preparation of composite particles, pressing of a core, pressing of a core shell and preparation forming. According to the method, TRISO particles in an existing pellet is replaced with a porous fuel core, so that uraniumu abundance in the pellet is improved by four times or more, neutron economy of the fuel pellet can also be obviously improved, and power station operation cost and spent fuel reprocessing cost are reduced; moreover, a process period can also be greatly shortened, batch preparation of the pellet is implemented, and production cost is obviously reduced; the prepared inert matrix dispersion fuel pellet is higher in compactness, smaller in crystal grain size, fewer in structural defects and more excellent in high-temperature stability and irradiation resistance.

A method of manufacturing nuclear fuel elements comprising the steps of placing nuclear fuel balls in the container made from ultra-porous material, applying a CVI to the container and removing the container. The container for manufacturing fuel elements comprising balls, and is produced from at least one ultra-porous material, for example carbon foam.

Core debris generated during a molten reactor core in a reactor containment vessel penetrating the reactor containment vessel is configured to be caught by a core catcher located beneath the reactor containment vessel which has a main body having first stage cooling water channels and second stage surrounded by cooling fins extending radially. The number of the second stage cooling channels is larger than that of the first stage cooling channels. Cooling water is supplied from a cooling water injection opening and distributed to the first cooling water channels at a distributor. An intermediate header is formed between the first and the second cooling water channels, and the cooling water is distributed to the second cooling water channels uniformly.

The invention relates to a modular steel containment vessel annular hanging beam and an assembling method thereof. The annular hanging beam has a simple structure, and is convenient to use; and high-altitude assembling and welding operation is avoided and the safety risk of the operating process is lowered greatly. The annular hanging beam comprises a plurality of containment vessel arc plates which are spliced to form an entire ring; the inner wall of each containment vessel arc plate is provided with a plurality of annular hanging beam modules so as to constitute a split annular hanging beam; each annular hanging beam module comprises an upper annular plate and a lower annular plate; and a rib plate and a vertical plate are connected between the upper annular plate and the lower annularplate.