Stamping die waste separating mechanism

By designing the waste separation mechanism of the stamping die, the drive mechanism and separation mechanism are used to side-cut and segment the curved corner waste, which solves the problems of waste material clogging and mold damage, and improves production efficiency and product quality.

CN222370193UActive Publication Date: 2025-01-21WUHAN CHANGHUA CHUANGYUAN AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420243040.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-01-21
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

In the prior art, in the use of stamping molds, especially side punching molds, the shape of the corner waste after stamping may be curved, which easily leads to difficult discharge of the waste. After long-term use, the corner waste is easily blocked in the waste port. Inside, it causes mold damage and poor product quality.

Method used

A stamping die waste separation mechanism is designed, including a lower die, a driving mechanism and a separation mechanism. The driving mechanism consists of a punch fixing plate, a side punch plate, a driving block and a spring. The separation mechanism consists of a side cutting edge, a side cutting punch, a side pressing plate and a cutting edge. Through the cooperation of these parts, the curved edge can be processed The corner waste is subjected to multiple side cuts and extrusions, and the waste is discharged in sections.

Benefits of technology

By performing multiple side cuts and segmented discharge of the stamped corner waste, the problems of waste material clogging and mold damage are solved, and production efficiency and product quality are improved.

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Abstract

The utility model relates to a stamping die waste separating mechanism which comprises a lower die, an upper die and a lower die. The driving mechanism is arranged on the lower mold in a sliding manner; the driving mechanism comprises a male die fixing plate, a side punching base plate, a driving block and a group of springs I, the driving block is arranged on the lower die in a sliding manner, the side punching base plate is arranged on the side wall of the driving block, and the separating mechanism is arranged on the side punching base plate; the separating mechanism comprises a side cutting edge, a side cutting male die, a side pressing plate and a blade head. Through the male die fixing plate, the side punching base plate, the driving block, the first spring, the side cutting edge, the side pressing plate and the blade head, side cutting can be conducted on punched leftover materials many times, the bent waste materials are divided into multiple sections, and the leftover materials can be rapidly discharged through the slag discharging opening to be separated from the side punching die; and die damage caused by accumulation of leftover materials is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of automobile manufacturing die stamping, and in particular to a stamping die waste separation mechanism. Background Art

[0002] Automotive manufacturing die stamping technology is a key technology in the automotive manufacturing process, used to process automotive parts, especially body components. Stamping is a process in which a metal sheet is plastically deformed by the force of a die on a punch or press, and finally formed into the desired shape.

[0003] In the prior art, after the stamping die, especially the side punch die, stamps the product, the waste after stamping is discharged through the waste port. However, during use, since the shape of the waste corners after stamping may be curved (such as U-shaped), it is easy to make the waste difficult to discharge. When the side punch die is used for a long time, the waste corners after stamping are easy to be blocked inside the waste port. If the waste is not completely discharged, the waste after stamping accumulates at the waste port of the punch die, which may cause damage to the die and poor quality, thereby affecting production efficiency.

[0004] In view of the above problems, a stamping die waste separation mechanism is now designed. Utility Model Content

[0005] The embodiment of the present application provides a stamping die waste separation mechanism to solve the problem in the related art that the shape of the scraps after stamping by the side punching die may be curved, which may easily lead to the waste being difficult to discharge. After long-term use, the scraps after side punching are easily blocked inside the waste port.

[0006] In a first aspect, a stamping die waste separation mechanism is provided, comprising:

[0007] A lower mold having a slag discharge port for discharging waste;

[0008] A driving mechanism, which is slidably disposed on the lower mold;

[0009] The driving mechanism comprises a punch fixing plate, a side punch pad plate, a driving block and a group of springs 1, wherein the driving block is slidably arranged on the lower die, the side punch pad plate is arranged on the side wall of the driving block, a group of springs 1 is rectangularly embedded and arranged on one side of the side punch pad plate close to the slag discharge port, and the punch fixing plate is arranged between the other ends of the group of springs 1;

[0010] A separation mechanism, which is arranged on the side punch pad;

[0011] The separation mechanism comprises a side cutting blade, a side cutting punch, a side pressure plate and a cutting head, wherein the side cutting blade, the side cutting punch and the side pressure plate are sequentially embedded in the side punch pad from top to bottom, and the other ends of the side cutting blade, the side cutting punch and the side pressure plate all penetrate the punch fixing plate and extend to the outside of the punch fixing plate, and the cutting head is arranged on the punch fixing plate; a square hole for the side cutting punch to slide is opened on the cutting head;

[0012] The upper die is provided with an inclined wedge for squeezing the driving block close to the slag discharge port.

[0013] In some embodiments, three sliding holes are sequentially opened on the punch fixing plate from top to bottom, and the three sliding holes are respectively adapted to the side cutting edge, the side cutting punch and the side pressure plate.

[0014] In some embodiments, the driving block includes an inclined block, a slide rail, a group of guide blocks and a group of transverse plates, the slide rail is arranged on the lower mold, the inclined block is slidably arranged inside the slide rail, a group of guide blocks are relatively arranged above the slide rail, a group of transverse plates are relatively arranged on both sides of the inclined block, the guide blocks abut against the corresponding transverse plates, and are used to guide the inclined block to move along the length of the slide rail;

[0015] The inclined block is matched with the inclined wedge, and the inclined wedge is located directly above the inclined block.

[0016] Some embodiments further include a reset mechanism, which is disposed on the inclined block;

[0017] The reset mechanism includes a group of springs 2 and a mounting plate. A groove is opened inside the slide rail. The mounting plate is arranged at the lower end of the inclined block. The bottom end of the mounting plate extends into the groove. A group of springs 2 are relatively arranged on the mounting plate. The other end of the springs 2 abuts against the side wall of the groove.

[0018] In some embodiments, a partition is disposed inside the slag discharge port.

[0019] In some embodiments, a slope structure is provided on the side of the slag discharge port opposite to the cutting head.

[0020] An embodiment of the present application provides a stamping die waste separation mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0022] Figure 1 A schematic diagram of a three-dimensional structure provided in an embodiment of the present application;

[0023] Figure 2 A three-dimensional schematic diagram of a separation mechanism provided in an embodiment of the present application in a reset state;

[0024] Figure 3 A front view of the separation mechanism provided in the embodiment of the present application in a reset state;

[0025] Figure 4 Provided in the embodiments of this application Figure 3 Sectional view at AA;

[0026] Figure 5 A three-dimensional schematic diagram of a driving block provided in an embodiment of the present application;

[0027] Figure 6 A three-dimensional schematic diagram of the connection structure between the drive block and the reset mechanism provided in an embodiment of the present application;

[0028] Figure 7 A three-dimensional schematic diagram of an upper mold provided in an embodiment of the present application;

[0029] In the figure: 1. lower mold; 2. slag discharge port; 3. driving mechanism; 31. fixed plate; 32. side punch pad; 33. driving block; 331. inclined block; 332. slide rail; 332a. groove; 333. guide block; 334. cross plate; 34. spring one; 4. separation mechanism; 41. side cutting edge; 42. side cutting punch; 43. side pressure plate; 44. cutting head; 1a. square hole; 5. reset mechanism; 51. spring two; 52. mounting plate; 6. sliding hole; 7. upper mold; 8. inclined wedge; 9. partition; 10. inclined surface structure. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0031] The embodiment of the present application provides a stamping die waste separation mechanism, which can solve the problem in the related art that the shape of the scraps after stamping by the side punching die may be curved, which easily leads to the waste being difficult to discharge, and after long-term use, the scraps after side punching are easy to be blocked inside the waste port.

[0032] See also Figure 1-Figure 3A stamping die waste separation mechanism comprises: a lower die 1, a driving mechanism 3, a separation mechanism 4 and an upper die 7, wherein the lower die 1 is provided with a slag discharge port 2 for waste discharge; the driving mechanism 3 is slidably arranged on the lower die 1; the driving mechanism 3 comprises a punch fixing plate 31, a side punch pad plate 32, a driving block 33 and a group of springs 34, wherein the driving block 33 is slidably arranged on the lower die 1, the side punch pad plate 32 is arranged on the side wall of the driving block 33, a group of springs 34 is rectangularly embedded and arranged on one side of the side punch pad plate 32 close to the slag discharge port 2, and the punch fixing plate 31 is arranged between the other ends of a group of springs 34; wherein a group of springs 34 is four in number, and the four springs 34 include two nitrogen Spring and two compression springs, the separation mechanism 4 is arranged on the side punch pad 32; the separation mechanism 4 includes a side cutting edge 41, a side cutting punch 42, a side pressure plate 43 and a cutting head 44, the side cutting edge 41, the side cutting punch 42 and the side pressure plate 43 are embedded in the side punch pad 32 from top to bottom in sequence, the other ends of the side cutting edge 41, the side cutting punch 42 and the side pressure plate 43 all penetrate the punch fixing plate 31 and extend to the outside of the punch fixing plate 31, the cutting head 44 is arranged on the punch fixing plate 31; the cutting head 44 is provided with a square hole 1a for the sliding of the side cutting punch 42, the cutting head 44 is located on the front of the side cutting punch 42, and the upper mold 7 is provided with an inclined wedge 8 for squeezing the driving block 33 close to the slag discharge port 2.

[0033] It should be noted that the slag discharge port 2 is open on one side and at the bottom close to the driving mechanism 3, and the size of the slag discharge port 2 is adapted to the combined shape of the blade head 44, the side cutting edge 41 and the side pressure plate 43, so that the blade head 44, the side cutting edge 41 and the side pressure plate 43 can smoothly extend to the interior of the slag discharge port 2.

[0034] In actual use, the upper die 7 moves downward to cooperate with the lower die 1 to stamp and form the automobile parts. At the same time, the inclined wedge 8 squeezes the driving block 33, so that the driving block 33 moves to the side close to the slag discharge port 2, thereby driving the punch fixing plate 31 and the side punch pad 32 to approach the slag discharge port 2. When the punch fixing plate 31 contacts the slag discharge port 2, the edge and corner waste is side-cut by the blade head 44.

[0035] At the same time, the side punch pad 32 squeezes the spring 1 34, and the side punch pad 32 continues to move toward the side close to the slag discharge port 2, thereby driving the side cutting edge 41 and the side pressure plate 43 to extend outward inside the punch fixing plate 31 to squeeze and side cut the scraps. At the same time, the side cutting punch 42 extends to the outside of the square hole 1a to side cut the scraps, and the segmented scraps are discharged through the slag discharge port 2.

[0036] Through the above operation, the scraps after stamping can be side-cut multiple times, and the curved scraps can be divided into multiple sections, so that the scraps can be quickly discharged through the slag discharge port and separated from the side punching die, effectively preventing the scraps from being blocked inside the slag discharge port, avoiding the accumulation of scraps and causing damage to the die, and ensuring the production quality and efficiency of the products.

[0037] like Figure 4 and Figure 5 As shown, in this embodiment, three sliding holes 6 are sequentially opened on the punch fixing plate 31 from top to bottom, and the three sliding holes 6 are respectively adapted to the side cutting edge 41, the side cutting punch 42 and the side pressure plate 43; the side punch pad 32 is provided with three mounting grooves, and the side cutting edge 41, the side cutting punch 42 and one end of the side pressure plate 43 are sequentially embedded in the corresponding mounting grooves.

[0038] The side cutting blade 41, the side cutting punch 42 and the side pressure plate 43 can be installed and fixed respectively through the three installation grooves, and the side cutting blade 41, the side cutting punch 42 and the side pressure plate 43 can slide inside the punch fixing plate 31 respectively through the three sliding holes 6.

[0039] Specifically, Figure 4 and Figure 5 As shown, the driving block 33 in this embodiment includes an inclined block 331, a slide rail 332, a group of guide blocks 333 and a group of cross plates 334. The slide rail 332 is arranged on the lower mold 1, the inclined block 331 is slidably arranged inside the slide rail 332, a group of guide blocks 333 are relatively arranged above the slide rail 332, and a group of cross plates 334 are relatively arranged on both sides of the inclined block 331. The guide blocks 333 are in contact with the corresponding cross plates 334 and are used to guide the inclined block 331 to move along the length of the slide rail 332; the inclined block 331 is adapted to the inclined wedge 8, and the inclined wedge 8 is located directly above the inclined block 331, and the inclined block 331 and the inclined wedge 8 are both trapezoidal.

[0040] The slide rail 332 is hollow inside, and its top and the side close to the slag discharge port 2 are both open.

[0041] When the inclined wedge 8 squeezes the inclined block 331, since the inclined block 331 and the inclined wedge 8 are both trapezoidal and fit each other, the inclined wedge 8 drives the inclined block 331 to slide on the slide rail 332, so that the inclined block 331 approaches the slag discharge port 2, and limits the cross plate 334 by the guide block 333, so as to guide the moving trajectory of the inclined block 331 and allow the separation mechanism 4 to accurately enter the slag discharge port 2.

[0042] Preferably, Figure 4 , Figure 6 and Figure 7As shown, after the stamping is completed, in order to restore the inclined block 331 to its original position, the present embodiment further includes a reset mechanism 5, which is arranged on the inclined block 331;

[0043] The reset mechanism 5 includes a group of springs 51 and a mounting plate 52. A groove 332a is opened inside the slide rail 332. The mounting plate 52 is arranged at the lower end of the inclined block 331. The bottom end of the mounting plate 52 extends into the groove 332a. A group of springs 51 are relatively arranged on the mounting plate 52. The other end of the spring 51 abuts against the side wall of the groove 332a.

[0044] In actual use, when the upper die 7 is close to the lower die 1 to stamp the product, the inclined wedge 8 squeezes the inclined block 331, and the inclined block 331 moves to the side close to the slag discharge port 2, while driving the mounting plate 52 to compress the spring 2 51;

[0045] After the stamping is completed, the upper mold 7 is separated from the lower mold 1, the inclined wedge 8 moves away from the inclined block 331, the pressure on the inclined block 331 disappears, and the spring 1 34 returns to its natural state, so that the side punch pad 32, the side cutting edge 41, the side cutting punch 42, and the side pressure plate 43 return to their initial positions. At the same time, the spring 2 51 returns to its natural state, driving the inclined block 331 away from the slag discharge port 2 to return to its original position.

[0046] like Figure 4 As shown, in this embodiment, a partition plate 9 is provided inside the slag discharge port 2. It should be noted that the top of the partition plate 9 and the bottom of the blade head 44 are located at the same level.

[0047] When the cutting head 44 extends to the inside of the slag discharge port 2 to cut the scraps, the bottom of the cutting head 44 contacts the top of the partition plate 9 .

[0048] After multiple side cuts are made on the scraps, the slag discharge port 2 is separated into two channels by the partition 9 inside the slag discharge port 2, so that part of the scraps divided into multiple sections directly passes through the channel and falls down, and the other part falls down from another channel, avoiding interference between the divided waste materials and allowing the waste materials to be quickly discharged from the inside of the slag discharge port 2.

[0049] As a preferred embodiment, Figure 4 As shown, in this embodiment, a slope structure 10 is provided on the side of the slag discharge port 2 opposite to the cutting head 44 .

[0050] During actual operation, when the side cutting edge 41, the side pressure plate 43 and the side cutting punch 42 extend outward inside the punch fixing plate 31 to extrude and side-cut the scraps, the other side of the scraps contacts the inclined surface structure 10, so that both sides of the scraps are subjected to force at the same time. Through the pressure applied by the side cutting edge 41, the side pressure plate 43 and the side cutting punch 42, the other side of the scraps is squeezed and deformed at the inclined surface structure 10, which acts as a waste crusher. After the side cutting is completed, the waste hits the inclined surface structure 10 and is automatically discharged downward.

[0051] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0052] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0053] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.

Claims

1. A stamping die waste separation mechanism, characterized in that: include: A lower mold (1) is provided with a slag discharge port (2) for discharging waste materials; A driving mechanism (3) which is slidably disposed on the lower mold (1); The driving mechanism (3) comprises a punch fixing plate (31), a side punch pad plate (32), a driving block (33) and a group of springs (34); the driving block (33) is slidably arranged on the lower mold (1); the side punch pad plate (32) is arranged on the side wall of the driving block (33); a group of springs (34) is rectangularly embedded and arranged on one side of the side punch pad plate (32) close to the slag discharge port (2); and the punch fixing plate (31) is arranged between the other ends of the group of springs (34); A separation mechanism (4) disposed on the side punch pad (32); The separation mechanism (4) comprises a side cutting blade (41), a side cutting punch (42), a side material pressing plate (43) and a cutting head (44); the side cutting blade (41), the side cutting punch (42) and the side material pressing plate (43) are sequentially embedded in the side punch pad (32) from top to bottom; the other ends of the side cutting blade (41), the side cutting punch (42) and the side material pressing plate (43) all penetrate the punch fixing plate (31) and extend to the outside of the punch fixing plate (31); the cutting head (44) is arranged on the punch fixing plate (31); a square hole (1a) for the side cutting punch (42) to slide is opened on the cutting head (44); The upper mold (7) is provided with an inclined wedge (8) for squeezing the driving block (33) close to the slag discharge port (2).

2. A stamping die waste separation mechanism as claimed in claim 1, characterized in that: The punch fixing plate (31) is provided with three sliding holes (6) in sequence from top to bottom, and the three sliding holes (6) are respectively matched with the side cutting edge (41), the side cutting punch (42) and the side pressing plate (43).

3. A stamping die waste separation mechanism as claimed in claim 1, characterized in that: The driving block (33) comprises an inclined block (331), a slide rail (332), a group of guide blocks (333) and a group of transverse plates (334); the slide rail (332) is arranged on the lower mold (1); the inclined block (331) is slidably arranged inside the slide rail (332); a group of guide blocks (333) are relatively arranged above the slide rail (332); a group of transverse plates (334) are relatively arranged on both sides of the inclined block (331); the guide blocks (333) are in contact with the corresponding transverse plates (334) and are used to guide the inclined block (331) to move along the length direction of the slide rail (332); The inclined block (331) is matched with the inclined wedge (8), and the inclined wedge (8) is located directly above the inclined block (331).

4. A stamping die waste separation mechanism as claimed in claim 3, characterized in that: It also includes a reset mechanism (5), which is arranged on the inclined block (331); The reset mechanism (5) comprises a group of springs (51) and a mounting plate (52); a groove (332a) is provided inside the slide rail (332); the mounting plate (52) is arranged at the lower end of the inclined block (331); the bottom end of the mounting plate (52) extends into the groove (332a); a group of springs (51) are arranged on the mounting plate (52) relatively; the other end of the springs (51) abuts against the side wall of the groove (332a).

5. A stamping die waste separation mechanism as claimed in claim 1, characterized in that: A partition plate (9) is arranged inside the slag discharge port (2).

6. A stamping die waste separation mechanism as claimed in claim 1, characterized in that: A slope structure (10) is provided on the side of the slag discharge port (2) opposite to the blade head (44).