Aluminum ingot mold cooling assembly convenient for temperature control
By designing an aluminum ingot mold cooling assembly that combines a top cooling fan and a cooling water source in the cooling channel, the problem in the existing technology that the heat inside the mold is difficult to dissipate quickly is solved, achieving efficient heat dissipation and temperature control, and ensuring the efficiency of the mold cooling process. stability.
Patent Information
- Application Number
- CN202420532484.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-03-19
AI Technical Summary
When the existing aluminum ingot mold cooling device dissipates heat, it only cools at the bottom and top of the mold, making it difficult for the internal heat of the mold to be dissipated quickly, affecting the heat dissipation efficiency.
A cooling assembly including an aluminum ingot mold, a first cooling part and a second cooling part was designed. The first cooling part uses the first cooling fan to dissipate heat from the top of the mold, and the second cooling part uses the cooling water source to flow in the cooling channel to dissipate heat inside the mold. The dual heat dissipation method is combined to improve the heat dissipation efficiency.
It achieves effective heat dissipation of the aluminum ingot mold, improves the heat dissipation efficiency, and realizes temperature control through temperature sensors and variable frequency water pumps to ensure the stability and consistency of the mold during the cooling process.
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Figure CN222370349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mold cooling, in particular to an aluminum ingot mold cooling component which is convenient for temperature control. Background Art
[0002] Aluminum ingot molds are special tools used to cast aluminum ingots. The mold body is usually made of high-strength, high-heat-resistant materials, which can withstand the high temperature and high pressure of molten aluminum, ensuring that the aluminum ingot can be smoothly formed and demolded. At present, the aluminum ingot mold consists of a mold body, a cooling system, a pouring system and other auxiliary components.
[0003] The utility model patent with the authorization announcement number CN213496374U discloses a mold cooling device for aluminum ingot casting, which includes a cooling box, a fixed frame in the cooling box, a support plate on the fixed frame, and the support plate is movably connected to the fixed frame through an adjustment component, and a bottom cooling component and a top cooling component are provided in the cooling box. By setting the bottom cooling component and the top cooling component, the bottom and the top of the mold can be cooled respectively, thereby improving the cooling effect and cooling efficiency of the mold. At the same time, the structure is simple, the energy consumption is low, and it has very good practicality; and the support plate can be driven to move in the vertical direction through the adjustment component, thereby facilitating the adjustment of the position of the support plate, further improving the cooling effect.
[0004] Although the mold cooling device for aluminum ingot casting improves the cooling effect and cooling efficiency of the mold, the device still has the following problems when in use: when dissipating heat, the device only cools the bottom and top of the mold. This cooling method makes it difficult for the heat inside the mold to dissipate quickly, affecting the heat dissipation efficiency of the mold. In view of this, we propose an aluminum ingot mold cooling component that is easy to control temperature. Utility Model Content
[0005] In order to solve the above problems, the utility model provides an aluminum ingot mold cooling component which is easy to control temperature.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0007] An aluminum ingot mold cooling assembly that is easy to control temperature, comprising an aluminum ingot mold, a first cooling part, and a second cooling part;
[0008] The aluminum ingot mold comprises a lower mold and an upper mold on the top of the lower mold, the top of the lower mold is provided with a plurality of mold cavities, the top of the upper mold is provided with a plurality of injection channels, the bottom of the lower mold is provided with a plurality of cooling channels, the cooling channels run through the lower mold, and a plurality of cross-shaped bends are provided on the cooling channels;
[0009] The first cooling part includes a top plate, an infrared thermometer for measuring the temperature of the aluminum ingot mold is installed at the bottom of the top plate, and a first heat dissipation fan is installed at multiple through holes on the top plate; a positioning plate is provided below the top plate, a notch is provided on the positioning plate, and the lower mold passes through the notch; a plurality of support rods are fixed to the bottom of the top plate, and the support rods pass through the positioning plate;
[0010] The second cooling part includes two symmetrical boxes with open tops, the front box is used to hold cooling water, and the rear box is used to collect hot water after cooling the aluminum ingot mold, and a side panel is fixed between the two boxes; a delivery pump is installed on the outer wall of the right side panel, and infusion tubes are installed at the liquid inlet and outlet of the delivery pump, and the two infusion tubes are respectively connected with the two boxes; a horizontally movable shell is installed at the opening of the box, and a plurality of plugs are installed on the two opposite end faces of the two shells, and the plugs are plugged into the end of the cooling channel, and connecting pipes are installed on the two opposite end faces of the two shells, and a hose is installed at the front connecting pipe; a variable frequency water pump is also installed in the front box, and the hose is connected with the water outlet of the variable frequency water pump.
[0011] Furthermore, a motor is also installed on the outer wall of the side plate on the right side, and the end of the output shaft of the motor is coaxially keyed to the main bevel gear, and transmission shafts are rotatably installed on both sides of the main bevel gear, and the two opposite ends of the two transmission shafts are coaxially keyed to the secondary bevel gears, and the secondary bevel gears are meshed with the main bevel gears, and the two opposite ends of the two transmission shafts are inserted into the box body, and threaded grooves are provided at both ends of the transmission shaft; a support plate is fixed to the bottom of the shell, the transmission shaft passes through the support plate, and the threaded groove is threadedly connected to the corresponding support plate.
[0012] Furthermore, a guide rod is provided through one end of the support plate, and the guide rod is fixedly connected to the inner wall of the box body by bolts.
[0013] Furthermore, a fixing frame is installed on the top of the box body at the rear side, and a second cooling fan for dissipating heat from the water source in the box body is installed on the top of the fixing frame.
[0014] Furthermore, the shell, the insert tube and the connecting tube are an integrally formed structure, and the shell, the insert tube and the connecting tube are all made of stainless steel.
[0015] Furthermore, the bottom end of the support rod is inserted into the box body, and the bottom end of the support rod is fixedly connected to the inner bottom of the box body by bolts.
[0016] Furthermore, the variable frequency water pump is fixedly connected to the side plate by bolts, and the motor is fixedly connected to the side plate by bolts.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] By setting the aluminum ingot mold, the first cooling part and the second cooling part: on the one hand, under the action of the wind force of the first cooling fan, the top of the aluminum ingot mold can be cooled, and at the same time, the cooling water source flows in the cooling channel, which can cool the inside of the aluminum ingot mold. In the double cooling mode, the aluminum ingot mold can be effectively cooled. This cooling mode has the advantage of good cooling effect and improves the cooling efficiency of the aluminum ingot mold;
[0019] The temperature sensor is set to monitor the temperature of the aluminum ingot mold at any time. The variable frequency water pump is set to adjust the flow rate and water flow of the water, so as to achieve the purpose of temperature control according to the temperature monitored by the temperature sensor. The design can control the temperature when the aluminum ingot mold is dissipated. Temperature control helps to ensure the stability and consistency of the aluminum ingot mold during the cooling process, and can ensure the growth quality of the aluminum ingot mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a structural cross-sectional view of the aluminum ingot mold in the utility model;
[0022] Figure 3 This is a structural side view of the first cooling unit in the utility model;
[0023] Figure 4 It is a structural schematic diagram of the second cooling part in the utility model;
[0024] Figure 5 It is a partial structural schematic diagram of the second cooling part in the utility model.
[0025] In the figure:
[0026] 1. Aluminum ingot mold; 10. Lower mold; 101. Mold cavity; 102. Cooling channel; 1021. Bend; 11. Upper mold; 111. Injection channel;
[0027] 2. first cooling unit; 20. top plate; 21. positioning plate; 211. notch; 22. first cooling fan; 23. support rod; 24. infrared thermometer;
[0028] 3. Second cooling unit; 30. Box body; 301. Side panel; 31. Delivery pump; 311. Infusion tube; 32. Fixing frame; 33. Second cooling fan; 34. Transmission shaft; 341. Thread groove; 342. Secondary bevel gear; 35. Main bevel gear; 36. Motor; 37. Housing; 371. Connecting pipe; 372. Insert pipe; 373. Hose; 374. Support plate; 38. Guide rod; 39. Variable frequency water pump. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] This embodiment provides a technical solution:
[0031] See also Figure 1-Figure 5, an aluminum ingot mold cooling component that is easy to control temperature, includes an aluminum ingot mold 1, a first cooling part 2 and a second cooling part 3. The aluminum ingot mold 1 includes a lower mold 10 and an upper mold 11 on the top of the lower mold 10, a plurality of mold cavities 101 are opened on the top of the lower mold 10, a plurality of injection channels 111 are opened on the top of the upper mold 11, a plurality of cooling channels 102 are opened at the bottom of the lower mold 10, the cooling channels 102 pass through the lower mold 10, and a plurality of cross-shaped bends 1021 are arranged on the cooling channels 102; the first cooling part 2 includes a top plate 20, an infrared thermometer 24 for measuring the temperature of the aluminum ingot mold 1 is installed at the bottom of the top plate 20, and a first heat dissipation fan 22 is installed at a plurality of through holes on the top plate 20; a positioning plate 21 is provided below the top plate 20, a notch 211 is opened on the positioning plate 21, and the lower mold 10 passes through the notch 211; a plurality of support rods 23 are fixed to the bottom of the top plate 20, and the support rods 23 pass through the positioning plate 21; the second cooling part 3 includes two symmetrical boxes 30 with open tops, The front box 30 is used to hold cooling water, and the rear box 30 is used to collect hot water after cooling the aluminum ingot mold 1. A side plate 301 is fixed between the two boxes 30; a delivery pump 31 is installed on the outer wall of the right side plate 301, and a delivery tube 311 is installed at the liquid inlet and the liquid outlet of the delivery pump 31, and the two delivery tubes 311 are respectively connected to the two boxes 30; a shell 37 that can move horizontally is installed at the opening of the box 30, and a plurality of inserts 372 are installed on the two opposite end surfaces of the two shells 37, and the inserts 372 are plugged into the end of the cooling channel 102, and the two opposite end surfaces of the two shells 37 are installed with connecting pipes 371, and a hose 373 is installed at the front connecting pipe 371; a variable frequency water pump 39 is also installed in the front box 30, and the hose 373 is connected to the water outlet of the variable frequency water pump 39. A motor 36 is also installed on the outer wall of the side plate 301 on the right side. The end of the output shaft of the motor 36 is coaxially keyed to the main bevel gear 35. Transmission shafts 34 are rotatably installed on both sides of the main bevel gear 35. The two opposite ends of the two transmission shafts 34 are coaxially keyed to the secondary bevel gears 342, and the secondary bevel gears 342 are meshed with the main bevel gears 35. The two opposite ends of the two transmission shafts 34 are inserted into the box body 30, and thread grooves 341 are provided at both ends of the transmission shafts 34; support plates 374 are fixed to the bottom of the shell 37, the transmission shafts 34 pass through the support plates 374, and the thread grooves 341 are threadedly connected to the corresponding support plates 374.
[0032] Furthermore, a guide rod 38 is provided at one end of the support plate 374, and the guide rod 38 is fixedly connected to the inner wall of the box body 30 by bolts. The setting of the guide rod 38 guides the horizontal movement of the support plate 374 and the housing 37, thereby ensuring the stability of the housing 37.
[0033] Furthermore, a fixing frame 32 is installed on the top of the box body 30 at the rear side, and a second cooling fan 33 for cooling the water source in the box body 30 is installed on the top of the fixing frame 32. The second cooling fan 33 can dissipate heat for the water source in the box body 30 at the rear side, thereby facilitating the rapid heat dissipation of the hot water generated after cooling the aluminum ingot mold 1, and facilitating the reuse of the water source.
[0034] Furthermore, the shell 37, the insert tube 372 and the connecting tube 371 are an integrally formed structure, and the shell 37, the insert tube 372 and the connecting tube 371 are all made of stainless steel. The integrally formed shell 37, the insert tube 372 and the connecting tube 371 have a higher connection strength, which improves the stability of the shell 37, the insert tube 372 and the connecting tube 371, thereby ensuring the matching effect of the shell 37, the insert tube 372 and the connecting tube 371 with the aluminum ingot mold 1.
[0035] Furthermore, the bottom end of the support rod 23 is inserted into the box body 30, and the bottom end of the support rod 23 is fixedly connected to the inner bottom of the box body 30 by bolts. This design ensures the reliability and stability of the top plate 20 and the positioning plate 21.
[0036] Furthermore, the variable frequency water pump 39 is fixedly connected to the side plate 301 by bolts, and the motor 36 is fixedly connected to the side plate 301 by bolts. The bolt fixing method ensures the installation reliability and stability of the variable frequency water pump 39 and the motor 36.
[0037] It can be understood that the size of the notch 211 in this embodiment is compatible with the size of the lower mold 10. This design facilitates the installation of the lower mold 10 in the notch 211, ensuring the stability of the aluminum ingot mold 1, and preventing the lower mold 10 from falling downward from the notch 211.
[0038] It should be added that the advantages of the multiple bends 1021 set on the cooling channel 102 are: it can increase the stroke of the cooling water source in the cooling channel 102, can increase the range of action of the cooling water source in the aluminum ingot mold 1, and thus can improve the cooling effect on the aluminum ingot mold 1.
[0039] In addition, the delivery pump 31 in this embodiment is mainly used to deliver the cooled water in the rear box 30 to the front box 30, thereby facilitating the reuse of the water.
[0040] It is worth noting that the motor 36 involved in this embodiment is an existing conventional technology and will not be described in detail here.
[0041] Before specific use, the user first places the lower mold 10 of the aluminum ingot mold 1 into the notch 211, and then the user turns on the power of the motor 36, the motor 36 starts to work, and the output shaft of the motor 36 rotates to drive the main bevel gear 35 to rotate. Since the main bevel gear 35 is meshed with the auxiliary bevel gears 342 on both sides, the auxiliary bevel gears 342 on both sides rotate synchronously and drive the transmission shaft 34 to rotate. With the rotation of the transmission shaft 34, the support plate 374 moves horizontally along the thread groove 341, and at the same time, the inserts 372 on both sides are inserted into the openings at both ends of the cooling channel 102. When the inserts 372 are completely inserted into the cooling channel 102, the user stops the power of the motor 36;
[0042] During specific use, the user first turns on the power of the variable frequency water pump 39 and the first cooling fan 22, and the variable frequency water pump 39 and the first cooling fan 22 start working. The water source in the front box 30 enters the front shell 37 through the hose 373, and at the same time, the water source enters the multiple cooling channels 102 through the multiple inserts 372 on the front side. The cooling water source takes away the heat in the aluminum ingot mold 1. At the same time, the first cooling fan 22 blows wind to the aluminum ingot mold 1 and takes away the heat on the aluminum ingot mold 1, and the aluminum ingot mold 1 is gradually cooled.
[0043] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An aluminum ingot mold cooling assembly that is easy to control temperature, comprising an aluminum ingot mold (1), a first cooling part (2) and a second cooling part (3), characterized in that: The aluminum ingot mold (1) comprises a lower mold (10) and an upper mold (11) on the top of the lower mold (10); the top of the lower mold (10) is provided with a plurality of mold cavities (101); the top of the upper mold (11) is provided with a plurality of injection channels (111); the bottom of the lower mold (10) is provided with a plurality of cooling channels (102); the cooling channels (102) run through the lower mold (10); and the cooling channels (102) are provided with a plurality of cross-shaped bends (1021); The first cooling part (2) comprises a top plate (20), an infrared thermometer (24) for measuring the temperature of the aluminum ingot mold (1) is installed at the bottom of the top plate (20), and a first heat dissipation fan (22) is installed at each of the multiple through holes on the top plate (20); a positioning plate (21) is provided below the top plate (20), a notch (211) is provided on the positioning plate (21), and the lower mold (10) passes through the notch (211); a plurality of support rods (23) are fixed to the bottom of the top plate (20), and the support rods (23) pass through the positioning plate (21); The second cooling part (3) comprises two symmetrical boxes (30) with open tops, the front box (30) being used to contain cooling water, and the rear box (30) being used to collect hot water after cooling the aluminum ingot mold (1), and a side plate (301) being fixed between the two boxes (30); a delivery pump (31) being installed on the outer wall of the right side plate (301), and a delivery tube (311) being installed at the liquid inlet and the liquid outlet of the delivery pump (31), and the two delivery tubes (311) being respectively connected to the two boxes (30); A shell (37) capable of horizontal movement is installed at each opening; a plurality of insert pipes (372) are installed at two opposite end surfaces of the two shells (37); and the insert pipes (372) are plugged into and matched with the ends of the cooling flow channel (102); a connecting pipe (371) is installed at two opposite end surfaces of the two shells (37); and a hose (373) is installed at the front connecting pipe (371); a variable frequency water pump (39) is also installed in the front box (30), and the hose (373) is connected to the water outlet of the variable frequency water pump (39).
2. The aluminum ingot mold cooling assembly for easy temperature control according to claim 1 is characterized in that: A motor (36) is also installed on the outer wall of the side plate (301) on the right side. The output shaft end of the motor (36) is coaxially keyed to a main bevel gear (35). Transmission shafts (34) are rotatably installed on both sides of the main bevel gear (35). Two opposite ends of the two transmission shafts (34) are coaxially keyed to secondary bevel gears (342), and the secondary bevel gears (342) are meshed with the main bevel gear (35). Two opposite ends of the two transmission shafts (34) are inserted into the box body (30), and thread grooves (341) are provided at both ends of the transmission shafts (34). Support plates (374) are fixed to the bottom of the housing (37), the transmission shafts (34) pass through the support plates (374), and the thread grooves (341) are threadedly connected to the corresponding support plates (374).
3. The aluminum ingot mold cooling assembly for easy temperature control according to claim 2, characterized in that: A guide rod (38) is provided through one end of the support plate (374), and the guide rod (38) is fixedly connected to the inner wall of the box body (30) by means of bolts.
4. The aluminum ingot mold cooling assembly for easy temperature control according to claim 1, characterized in that: A fixing frame (32) is installed on the top of the box body (30) located at the rear side, and a second cooling fan (33) for cooling water in the box body (30) is installed on the top of the fixing frame (32).
5. The aluminum ingot mold cooling assembly for easy temperature control according to claim 1, characterized in that: The shell (37), the insert tube (372) and the connecting tube (371) are an integrally formed structure, and the shell (37), the insert tube (372) and the connecting tube (371) are all made of stainless steel.
6. The aluminum ingot mold cooling assembly for easy temperature control according to claim 1, characterized in that: The bottom end of the support rod (23) is inserted into the box body (30), and the bottom end of the support rod (23) is fixedly connected to the inner bottom of the box body (30) by means of bolts.
7. The aluminum ingot mold cooling assembly for easy temperature control according to claim 1, characterized in that: The variable frequency water pump (39) is fixedly connected to the side plate (301) via bolts, and the motor (36) is fixedly connected to the side plate (301) via bolts.
Citation Information
Patent Citations
Die cooling device for aluminum ingot casting
CN213496374U