Welding device capable of improving construction efficiency

By designing a welding device that includes a mounting plate, a bracket, a movable seat and other components, the problem of cumbersome position adjustment of the workpiece in the welding device is solved, rapid multi-position adjustment and automatic fixation of the workpiece position are achieved, and the efficiency of the welding construction is improved.

CN222370714UActive Publication Date: 2025-01-21QINGDAO HAIER PHOTOVOLTAIC NEW ENERGY CO LTD
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Patent Information

Application Number
CN202420640147.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-30
Publication Date
2025-01-21
Estimated Expiration
2034-03-30

AI Technical Summary

Technical Problem

During operation, the welding device needs to be manually disassembled and adjusted the position of the workpiece, which makes the construction process cumbersome and time-consuming and inconvenient to adjust the position of the workpiece.

Method used

A welding device including a mounting plate, bracket, movable seat, top seat, chute, slider, cylinder, servo motor and one-way screw is designed. Through the combination of these components, multi-position adjustment and automatic fixation of the workpiece are achieved. .

Benefits of technology

The device realizes rapid adjustment of workpiece position and multi-position welding, reduces manual participation, improves welding construction efficiency, and facilitates the docking of two sets of workpieces and the clamping and fixing of workpieces.

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Abstract

The utility model discloses a welding device capable of improving construction efficiency, which comprises a device table, and a mounting plate is fixed at the top end of the device table. When the welding device capable of improving the construction efficiency is used, after a workpiece is fixedly clamped at the top end of a movable seat, and when a welding head is operated and controlled to weld the top end of the workpiece, a first air cylinder can be controlled to start, a mounting frame and the welding head are pushed leftwards, and different left and right positions of the top of the workpiece are adjusted and welded; a servo motor can be controlled to start to drive a one-way lead screw to rotate, a second threaded sleeve in threaded connection can be used for driving a movable seat and a workpiece on the top to move front and back at the top end of the base while the one-way lead screw rotates, adjustment welding can be conducted on different front and back positions on the workpiece, manual participation is reduced, and the welding efficiency is improved. And the welding construction efficiency of the workpiece is improved, and the problem that the position of the workpiece is inconvenient to adjust during welding machining is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding, in particular to a welding device capable of improving construction efficiency. Background Art

[0002] Welding, also known as fusion and melting, is a manufacturing process and technology that uses heating, high temperature or high pressure to join metals or other thermoplastic materials such as plastics. Welding equipment refers to some equipment required to realize the welding process and is widely used in various industrial fields.

[0003] However, during the operation of the welding device, after the workpiece is fixed and clamped inside the device, when welding is completed at the current position, the workpiece needs to be manually disassembled and repositioned repeatedly when welding at other different positions. The operation and construction welding process is relatively cumbersome and time-consuming, and there are shortcomings, and it is not convenient to adjust the position of the workpiece during welding.

[0004] Now, a novel welding device capable of improving construction efficiency is proposed to solve the above-mentioned shortcomings. Utility Model Content

[0005] The purpose of the utility model is to provide a welding device that can improve construction efficiency, so as to solve the problem in the above background technology that it is inconvenient to adjust the position of the workpiece during welding.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device that can improve construction efficiency, including a device table, a mounting plate is fixed on the top of the device table, and a bracket is fixed on the top of the mounting plate, a top seat is fixed on the top of the inside of the bracket, and a mounting frame is provided at the bottom end of the top seat, a base is fixed on the top of the mounting plate, and a movable seat is provided on the top of the base, clamping seats are respectively provided on both sides of the top of the movable seat, a first slide groove is opened inside the bottom end of the top seat, a first slider is fixed on the top of the mounting frame, a first cylinder is fixed on the top of the right side of the bracket, a one-way screw is movably connected to the inside of the top of the base, and a second threaded sleeve is threadedly connected to the external side of the one-way screw, a reducer is fixed on the rear end of the base, and a servo motor is fixedly installed on the right side of the reducer.

[0007] Preferably, the two sides of the first slide groove respectively pass through the two sides of the top seat, and the output end of the left side of the first cylinder passes through the inside of the right side of the bracket and is installed and fixed between the right side of the mounting frame.

[0008] Preferably, the top end of the second threaded sleeve is fixedly installed between the bottom end of the movable seat, the output shaft of the servo motor is fixedly connected to the input shaft of the reducer, and the output shaft of the reducer is fixedly connected to the rear end of the one-way screw.

[0009] Preferably, second sliding blocks are fixed on both sides of the bottom end of the movable seat, and second sliding grooves are opened on both sides of the top end of the base, and both ends of the second sliding grooves pass through both ends of the base.

[0010] Preferably, the movable seat is laterally movably connected to a bidirectional lead screw inside, and the two sides of the outside of the bidirectional lead screw are respectively threadedly connected to a first threaded sleeve, the right side of the bidirectional lead screw passes through the right side of the movable seat and is fixedly installed with a turning handle, a movable groove is opened inside the top of the movable seat, and the top of the first threaded sleeve passes through the inside of the movable groove and is fixedly connected to the bottom end of the clamp seat.

[0011] Preferably, a clamping plate is provided at the front end of the clamp seat, a thread groove is provided inside the front end of the clamp seat, a driving rod is connected to the internal thread of the thread groove, and a limiting groove is provided at the bottom end of the clamp seat.

[0012] Preferably, the rear end of the driving rod passes through the interior of the threaded groove and is movably connected to the front end of the clamping plate, and a limiting block is fixed to the bottom end of the clamping plate.

[0013] Preferably, an inner frame is fixed to the top of the mounting frame, a second cylinder is fixed at the middle position of the top of the mounting frame, a mounting seat is provided through the bottom of the inner frame, a welding head is fixed to the bottom of the mounting seat, and the output end of the second cylinder is fixedly connected to the top of the mounting seat.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the welding device which can improve the construction efficiency not only realizes the convenience of adjusting the position of the workpiece during welding processing, realizes the convenience of docking between two groups of workpieces, but also realizes the convenience of clamping and fixing the workpieces;

[0015] (1) By providing a mounting plate, a bracket, a movable seat, a top seat, a first slide groove, a first slider, a mounting frame, a first cylinder, a base, a second threaded sleeve, a second slide groove, a second slider, a reducer, a servo motor and a one-way screw, when the welding device is used, after the workpiece fixing clamp is mounted on the top of the movable seat, when the welding head is operated to weld the top of the workpiece, the first cylinder can be controlled to start, the output end can be extended to the left, and at the same time, the mounting frame and the welding head can be pushed to the left, and different positions on the top of the workpiece can be adjusted for welding, and the servo motor can be controlled to start and drive the one-way screw to rotate. While the one-way screw rotates, the second threaded sleeve connected by thread can be used to drive the movable seat and the top workpiece to move forward and backward on the top of the base, so that different positions on the front and back of the workpiece can be adjusted for welding, and the welding position can be adjusted at multiple positions, reducing manual participation and improving the welding construction efficiency of the workpiece;

[0016] (2) By providing a movable seat, a clamping seat, a rotating handle, a movable groove, a bidirectional screw and a first threaded sleeve, when the welding device is used, after two groups of workpieces are respectively fixed inside the clamping seat, the rotating handle can be rotated on the right side of the movable seat to drive the bidirectional screw to rotate. While the bidirectional screw rotates, the first threaded sleeve connected by threads on both sides of the outside can be used to drive the two groups of clamping seats and the workpieces clamped inside to move inward at the same time, so that two groups of tubular workpieces that need to be welded can be smoothly, accurately and quickly connected, which is convenient for welding;

[0017] (3) By providing a clamping seat, a clamping plate, a limiting groove, a thread groove, a driving rod and a limiting block, when the welding device is used, after the welding workpiece is placed inside the clamping seat, the driving rod can be rotated at the front end of the clamping seat. While the driving rod rotates the threads inside the thread groove, the clamping plate can be driven to move backward inside the clamping seat, so that the workpiece can be clamped and fixed quickly. The clamping plate with adjustable position is convenient for clamping and fixing some workpieces of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0019] Figure 2 This is a schematic diagram of the enlarged structure of the base of the utility model from top view;

[0020] Figure 3 It is a schematic diagram of the enlarged structure of the clamping plate of the utility model from top view;

[0021] Figure 4 For this utility model Figure 1 A in the figure is an enlarged structural diagram.

[0022] In the figure: 1. device table; 2. mounting plate; 3. bracket; 4. movable seat; 5. clamping seat; 6. clamping plate; 7. top seat; 8. first slide groove; 9. first slider; 10. mounting frame; 11. first cylinder; 12. second cylinder; 13. mounting seat; 14. welding head; 15. inner frame; 16. movable groove; 17. bidirectional lead screw; 18. first threaded sleeve; 19. turning handle; 20. base; 21. second threaded sleeve; 22. second slide groove; 23. second slider; 24. reducer; 25. servo motor; 26. one-way lead screw; 27. limit groove; 28. threaded groove; 29. ​​drive rod; 30. limit block. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Example 1: Please refer to Figure 1-4 A welding device capable of improving construction efficiency comprises a device table 1, a mounting plate 2 is fixed on the top of the device table 1, a bracket 3 is fixed on the top of the mounting plate 2, a top seat 7 is fixed on the top of the bracket 3, a mounting frame 10 is arranged at the bottom of the top seat 7, a base 20 is fixed on the top of the mounting plate 2, a movable seat 4 is arranged on the top of the base 20, clamping seats 5 are arranged on both sides of the top of the movable seat 4, a first slide groove 8 is opened inside the bottom of the top seat 7, a first slider 9 is fixed on the top of the mounting frame 10, a first cylinder 11 is fixed on the top of the right side of the bracket 3, and a bottom A one-way screw 26 is movably connected to the top of the base 20, and a second threaded sleeve 21 is connected to the external thread of the one-way screw 26. A reducer 24 is fixedly installed at the rear end of the base 20, and a servo motor 25 is fixedly installed on the right side of the reducer 24. An inner frame 15 is fixed to the top of the mounting frame 10, and a second cylinder 12 is fixedly installed at the middle position of the top of the mounting frame 10. A mounting seat 13 is provided inside the bottom of the inner frame 15, and a welding head 14 is fixedly installed at the bottom of the mounting seat 13. The output end of the second cylinder 12 is fixedly connected to the top of the mounting seat 13.

[0025] The two sides of the first slide groove 8 respectively penetrate the two sides of the top seat 7, the output end of the left side of the first cylinder 11 penetrates the inside of the right side of the bracket 3 and is fixedly installed between the right side of the mounting frame 10, the top of the second threaded sleeve 21 is fixedly installed between the bottom end of the movable seat 4, the output shaft of the servo motor 25 is fixedly connected to the input shaft of the reducer 24, the output shaft of the reducer 24 is fixedly connected to the rear end of the one-way screw 26, the two sides of the bottom end of the movable seat 4 are respectively fixed with second sliders 23, the two sides of the top end of the base 20 are respectively provided with second slide grooves 22, and the two ends of the second slide groove 22 respectively penetrate the two ends of the base 20;

[0026] Specifically, Figure 1 and Figure 2As shown, after the workpiece fixing clamp is mounted on the top of the movable seat 4, when the welding head 14 is operated to weld the top of the workpiece, the first cylinder 11 can be controlled to start, the output end can be extended to the left, and the mounting frame 10 and the welding head 14 can be pushed to the left at the same time, so as to adjust the welding at different positions on the left and right of the top of the workpiece, and the servo motor 25 can be controlled to start driving the one-way screw 26 to rotate. While the one-way screw 26 rotates, the second threaded sleeve 21 connected by thread can be used to drive the movable seat 4 and the workpiece on the top to move forward and backward at the top of the base 20, so as to adjust the welding at different positions on the front and back of the workpiece, and the welding position can be adjusted at multiple positions.

[0027] Embodiment 2: The movable seat 4 is laterally movably connected with a bidirectional lead screw 17, and the two sides of the outside of the bidirectional lead screw 17 are respectively threadedly connected with a first threaded sleeve 18, the right side of the bidirectional lead screw 17 passes through the right side of the movable seat 4 and is fixedly installed with a rotating handle 19, the top of the movable seat 4 is provided with a movable groove 16, the top of the first threaded sleeve 18 passes through the inside of the movable groove 16 and is fixedly connected to the bottom end of the clamping seat 5;

[0028] Specifically, Figure 1 and Figure 3 As shown, after the two groups of workpieces are respectively fixed inside the clamping seat 5, the handle 19 can be rotated on the right side of the movable seat 4 to drive the bidirectional lead screw 17 to rotate. While the bidirectional lead screw 17 rotates, the first threaded sleeve 18 connected by threads on both sides of the outside can be used to drive the two groups of clamping seats 5 and the workpieces clamped inside to move inward at the same time, so that the two groups of tubular workpieces can be connected smoothly, accurately and quickly.

[0029] Embodiment 3: A clamping plate 6 is provided at the front end of the clamping seat 5, a thread groove 28 is provided inside the front end of the clamping seat 5, a driving rod 29 is connected to the thread inside the thread groove 28, a limiting groove 27 is provided at the bottom end of the clamping seat 5, a rear end of the driving rod 29 passes through the inside of the thread groove 28 and is movably connected to the front end of the clamping plate 6, and a limiting block 30 is fixed at the bottom end of the clamping plate 6;

[0030] Specifically, Figure 1 and Figure 4 As shown, after the welding workpiece is placed inside the clamp 5, the driving rod 29 can be rotated at the front end of the clamp 5. While the driving rod 29 rotates the threads inside the thread groove 28, it can drive the clamp 6 to move backward inside the clamp 5 to quickly clamp and fix the workpiece.

[0031] Working principle: When the utility model is in use, after placing the welding workpiece inside the clamp seat 5, the driving rod 29 can be rotated at the front end of the clamp seat 5. While the driving rod 29 rotates the internal thread of the thread groove 28, the clamp plate 6 can be driven to move backward inside the clamp seat 5, so as to quickly clamp and fix the workpiece. After the two groups of workpieces are respectively fixed inside the clamp seat 5, the rotating handle 19 can be rotated on the right side of the movable seat 4 to drive the bidirectional lead screw 17 to rotate. While the bidirectional lead screw 17 rotates, the first threaded sleeve 18 connected by the external two-side threads can be used to drive the two groups of clamp seats 5 and the workpieces clamped inside to move inward at the same time, so as to smoothly and accurately perform two groups of tubular workpieces that need to be combined. For accurate and rapid docking, after the workpiece fixing clamp is mounted on the top of the movable seat 4, when the welding head 14 is operated to weld the top of the workpiece, the first cylinder 11 can be controlled to start, and the output end can be extended to the left, and at the same time, the mounting frame 10 and the welding head 14 can be pushed to the left, and the welding can be adjusted to different positions on the left and right of the top of the workpiece, and the servo motor 25 can be controlled to start driving the one-way screw 26 to rotate. While the one-way screw 26 rotates, the second threaded sleeve 21 connected by thread can be used to drive the movable seat 4 and the top workpiece to move back and forth on the top of the base 20, so that the welding can be adjusted to different positions on the front and back of the workpiece, and the welding position can be adjusted in multiple positions.

[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A welding device capable of improving construction efficiency, comprising a device platform (1), characterized in that: A mounting plate (2) is fixed to the top of the device platform (1), and a bracket (3) is fixed to the top of the mounting plate (2); A top seat (7) is fixed at the top end of the bracket (3), and a mounting frame (10) is arranged at the bottom end of the top seat (7); a base (20) is fixedly installed at the top end of the mounting plate (2), and a movable seat (4) is arranged at the top end of the base (20); clamping seats (5) are arranged on both sides of the top end of the movable seat (4); a first slide groove (8) is opened inside the bottom end of the top seat (7); a first slider (9) is fixed at the top end of the mounting frame (10); a first cylinder (11) is fixedly installed at the top end of the right side of the bracket (3); a one-way screw (26) is movably connected to the inside of the top end of the base (20), and the external threaded connection of the one-way screw (26) is connected to a second threaded sleeve (21); a reducer (24) is fixedly installed at the rear end of the base (20), and a servo motor (25) is fixedly installed on the right side of the reducer (24).

2. A welding device capable of improving construction efficiency according to claim 1, characterized in that: The two sides of the first slide groove (8) respectively penetrate the two sides of the top seat (7), and the output end of the left side of the first cylinder (11) penetrates the inside of the right side of the bracket (3) and is installed and fixed between the right side of the mounting frame (10).

3. A welding device capable of improving construction efficiency according to claim 1, characterized in that: The top end of the second threaded sleeve (21) is fixedly mounted on the bottom end of the movable seat (4), the output shaft of the servo motor (25) is fixedly connected to the input shaft of the reducer (24), and the output shaft of the reducer (24) is fixedly connected to the rear end of the one-way lead screw (26).

4. A welding device capable of improving construction efficiency according to claim 1, characterized in that: Second sliding blocks (23) are fixed on both sides of the bottom of the movable seat (4), and second sliding grooves (22) are opened on both sides of the top of the base (20), and the two ends of the second sliding groove (22) pass through the two ends of the base (20).

5. The welding device capable of improving construction efficiency according to claim 1, characterized in that: The movable seat (4) is laterally movably connected to a bidirectional lead screw (17) inside, and the two sides of the outside of the bidirectional lead screw (17) are respectively threadedly connected to first threaded sleeves (18), the right side of the bidirectional lead screw (17) passes through the right side of the movable seat (4) and is fixedly mounted with a rotating handle (19), a movable groove (16) is provided inside the top end of the movable seat (4), and the top end of the first threaded sleeve (18) passes through the inside of the movable groove (16) and is fixedly connected to the bottom end of the clamping seat (5).

6. A welding device capable of improving construction efficiency according to claim 1, characterized in that: A clamping plate (6) is arranged at the front end of the clamp seat (5), a thread groove (28) is arranged inside the front end of the clamp seat (5), a driving rod (29) is connected to the inner thread of the thread groove (28), and a limiting groove (27) is arranged at the bottom end of the clamp seat (5).

7. A welding device capable of improving construction efficiency according to claim 6, characterized in that: The rear end of the driving rod (29) passes through the interior of the threaded groove (28) and is movably connected to the front end of the clamping plate (6), and a limiting block (30) is fixed to the bottom end of the clamping plate (6).

8. A welding device capable of improving construction efficiency according to claim 7, characterized in that: An inner frame (15) is fixed at the top of the mounting frame (10), a second cylinder (12) is fixedly mounted at the middle position of the top of the mounting frame (10), a mounting seat (13) is provided through the bottom of the inner frame (15), a welding head (14) is fixedly mounted at the bottom of the mounting seat (13), and an output end of the second cylinder (12) is fixedly connected to the top of the mounting seat (13).