Adjustable tensioning and flattening mechanism for glass fabric covering

By designing an adjustable tensioning and flattening mechanism for glass fiber cloth, the problems of fiberglass cloth wrinkles and low production efficiency caused by the inability to adjust traditional equipment are solved, and rapid replacement and roller pressure can be achieved without stopping the line. Adjustment improves production efficiency and product quality.

CN222373969UActive Publication Date: 2025-01-21JILIN JIQING TENGDA DAMPING MATERIAL CO LTD
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Patent Information

Application Number
CN202420336352.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-23
Publication Date
2025-01-21
Estimated Expiration
2034-02-23

AI Technical Summary

Technical Problem

Traditional cloth covering equipment cannot adjust the tensioning and flattening mechanism, resulting in the glass fiber cloth being prone to wrinkles, affecting product quality and production efficiency, and easily causing production line stagnation when emergency stop or replacement of fabrics.

Method used

An adjustable tensioning and flattening mechanism for fiberglass-coated cloth is designed. The adjustability and quick lifting function of the tensioning roller are realized through the pillar, auxiliary roller, tensioning roller, screw, slide block and lifting mechanism. Ensure that the fiberglass cloth roll can be quickly replaced without stopping the line, and the roller pressure can be adjusted through the screw.

Benefits of technology

It realizes the rapid replacement of fiberglass cloth rolls without stopping the line, avoids unnecessary adhesion and line stops, improves production efficiency, and ensures the smoothness of the fiberglass cloth by adjusting the roller pressure and avoids the occurrence of wrinkles. .

✦ Generated by Eureka AI based on patent content.

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    Figure CN222373969U_ABST
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Abstract

The utility model discloses an adjustable tensioning and flattening mechanism for glass fabric covering, and particularly relates to the technical field of epoxy reinforcing film processing, the adjustable tensioning and flattening mechanism comprises support columns, the support columns are symmetrically arranged, and an auxiliary roller is rotatably mounted between the two support columns. The two ends of the hollow pipe are synchronously lifted to enable the tensioning roller to move upwards, so that a new glass fabric roll can be conveniently and quickly replaced, a reinforcing material which is not covered with glass fabric is far away from the tensioning roller, unnecessary adhesion and line stopping are avoided, the glass fabric roll can be quickly replaced under the condition that the line is not stopped, and the production efficiency is improved; the distance between the tensioning roller and the auxiliary roller can be adjusted in cooperation with the screw rod, the roller pressure acting on the material is adjusted, and the material is prevented from wrinkling; and through the limiting assembly, the driving rod can be fixed, and the situation that the pushing handle is accidentally touched to enable the driving rod to move, and the connecting and fixing effect between the mounting base and the fixing rod is affected is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of epoxy reinforcing film processing, in particular to an adjustable tensioning and flattening mechanism for glass fiber covered cloth. Background Art

[0002] Reinforcement film is a multi-layer composite material, the main structure of which is the top layer of glass fiber or metal sheet skeleton material, the middle layer of epoxy resin / rubber as the base material, and the bottom layer of anti-sticking paper. This composite material can be made into various geometric sizes and shapes for customers according to their needs. When using, peel off the anti-sticking paper and stick it to the surface of the body steel plate that needs to be reinforced. After the electrophoresis baking process, the adhesive layer solidifies and hardens, and the skeleton material, adhesive layer and steel form a sandwich structure composite structure, thereby increasing the rigidity, bending strength and impact resistance of the steel plate. In the process of manufacturing epoxy reinforcing film, it is necessary to cover it with glass fiber cloth to enhance the reinforcement effect. Glass fiber cloth is divided into high alkali cloth, medium alkali cloth and alkali-free cloth according to the alkali content. The lower the alkali content, the better the flexural and tensile strength. These types of cloth can be distinguished according to their conductivity. High alkali cloth is a conductor and can be used as a wire, medium alkali cloth is a semiconductor, and alkali-free cloth is an insulator. The optical fiber used for signal transmission is glass fiber transmission, which is a high-alkali cloth. The medium-alkali cloth is suitable for magnesia cement building materials, and the alkali-free cloth is suitable for circuit boards, electronic grade.

[0003] The traditional way of covering the cloth is to use an ordinary fixed pressure roller. When covering reinforcement sheets of different thicknesses, the pressure roller cannot adjust the gap and roller pressure, which can easily cause wrinkles on the glass fiber cloth, thereby affecting the product appearance and reinforcement effect, causing economic losses; in addition, since the pressure roller is a fixed installation structure, when the production line is urgently stopped or the glass fiber cloth roll is replaced, the reinforcement material is easily rolled into the pressure roller, causing the production line to stop, causing great inconvenience to production, and also reducing production efficiency, and the practicality is relatively poor. Utility Model Content

[0004] The utility model aims to provide an adjustable tensioning and flattening mechanism for glass fiber covered cloth to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: an adjustable tensioning and flattening mechanism for glass fiber covered cloth, comprising pillars, and the pillars are symmetrically arranged, an auxiliary roller is rotatably installed between two of the pillars, a tensioning roller is arranged above the auxiliary roller, a screw is threadedly installed on the top of the pillar, a slider is rotatably connected to the lower end of the screw and the slide groove opened in the side wall of the pillar, a mounting seat is arranged below the slider, two ends of the tensioning roller are respectively rotatably connected to the mounting seats on both sides, the slider and the mounting seat are connected by a lifting mechanism, a limiting assembly connected to the lifting mechanism is arranged on the side wall of the pillar on one side, the lifting mechanism comprises a fixing rod, and the fixing rod is symmetrically arranged at the bottom of the slider, an adjusting groove and an adjusting cavity are symmetrically opened inside the upper end of the mounting seat, and the adjusting cavity is located below the adjusting groove, and the lower end of the fixing rod passes through the adjusting groove and is connected to a block in the adjusting cavity.

[0006] Furthermore, the lifting mechanism also includes an empty tube, and the empty tube is arranged between the two mounting seats, the two ends of the empty tube respectively pass through the mounting seats on one side, the inner wall of the slide groove is provided with a rail groove adapted to the mounting seat, a driving rod is provided in the empty tube, one end of the driving rod is connected to a push rod, and one end of the push rod is connected to a push handle, the top of the mounting seat is provided with a slot, a bidirectional screw is rotatably installed in the slot, the outer wall of the bidirectional screw is sleeved with a gear, the top of the empty tube is provided with an arc groove adapted to the gear, the top of the driving rod is provided with a plurality of tooth grooves meshing with the gear, The outer walls at both ends of the bidirectional screw are sleeved with fixing sleeves in the adjusting grooves, and the fixing sleeves are threadedly connected to the bidirectional screws, and the side walls of the fixing rods are provided with through grooves adapted to the fixing sleeves, and a spring is provided on the side of the driving rod in the empty tube away from the push rod. Through the lifting mechanism, the tensioning roller can be quickly lifted when the production line is urgently stopped or the glass fiber cloth roll is replaced, so that a new glass fiber cloth roll can be quickly replaced, so that the reinforcing material not covered with glass fiber cloth is kept away from the tensioning roller, avoiding unnecessary adhesion and line stoppage, and the glass fiber cloth roll can be quickly replaced without stopping the line to improve production efficiency.

[0007] Furthermore, the limit assembly includes a fixed block, and the fixed block is fixedly installed on one side of the pillar. The fixed block is provided with a plug rod on the side away from the empty pipe, and a baffle is rotatably sleeved on the outer wall of one end of the plug rod. A handle is connected to the end of the plug rod close to the baffle. A spring 2 is sleeved on the outer side of the plug rod between the baffle and the fixed block. One end of the plug rod passes through the fixed block and is inserted into a socket provided on the side wall of the driving rod. Through the limit assembly, the driving rod can be conveniently restricted and fixed to avoid accidental touching to push the driving rod to move, affecting the connection and fixing effect between the mounting seat and the slider and the pressure on the roller.

[0008] Furthermore, the hollow tube is located below the adjustment groove between the two adjustment chambers, the fixing sleeve is a hollow structure with one end open, and the fixing sleeve is rectangular so as to accommodate the driving rod and reduce the occupied space.

[0009] Furthermore, the two ends of the spring are respectively fixedly connected to the drive rod and the inner wall of the empty tube, the bidirectional screw is rotatably connected to the mounting seat via a bearing, and the lower end of the mounting seat is rotatably connected to the slider via a bearing, so that the elastic force of spring one can be used to push the drive rod to reset and provide power for its reset.

[0010] Furthermore, the outer wall of the insertion rod is symmetrically provided with limit strips, and one end of the limit strip passes through the fixed block, the two ends of the spring are respectively fixedly connected to the baffle and the fixed block, and the baffle is rotatably connected to the insertion rod through a bearing so as to guide and limit the insertion rod.

[0011] Compared with the prior art, the beneficial effects achieved by the utility model are:

[0012] 1. The utility model can use the lifting mechanism to drive the push rod to push the driving rod to move in the empty tube and squeeze the spring when the production line stops urgently or needs to be replaced with a new glass fiber cloth. At the same time, the tooth groove drives the meshing gear to rotate, thereby driving the bidirectional screw to rotate, and then driving the fixed sleeve to move in the relative inner direction, so that the fixed sleeve located in the through groove is moved out, and the connection between the mounting seat and the fixed rod is released. After that, the two ends of the empty tube are lifted synchronously, and the mounting seat and the tensioning roller can be driven to move up, so as to facilitate and quickly replace the new glass fiber cloth roll, so that the reinforcing material not covered with glass fiber cloth is away from the tensioning roller, and unnecessary adhesion and line stoppage are avoided. The glass fiber cloth roll can be quickly replaced without stopping the line to improve production efficiency. The distance between the tensioning roller and the auxiliary roller can be adjusted with the screw, and the size of the roller pressure acting on the material can be adjusted to achieve pressure balance, which can better press the glass fiber cloth on the reinforcing sheet blank without wrinkles.

[0013] 2. The utility model can limit and fix the driving rod through the limiting assembly to avoid accidental touching of the push handle to cause the driving rod to move and affect the connection and fixing effect between the mounting seat and the fixing rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the structure between the fixed block and the support pillar of the utility model;

[0017] Figure 3 It is a schematic diagram of the local structure between the fixing rod and the mounting seat of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure between the fixed block and the insertion rod of the utility model;

[0019] Figure 5 This utility model Figure 1 A is a schematic diagram of the enlarged structure of the middle part;

[0020] In the figure: 1. support; 2. auxiliary roller; 3. tensioning roller; 4. screw; 5. slider; 6. mounting seat; 7. fixing rod; 8. empty pipe; 9. driving rod; 10. push rod; 11. bidirectional screw; 12. fixing sleeve; 13. gear; 14. spring one; 15. fixing block; 16. plug rod; 17. limit strip; 18. baffle; 19. spring two; 20. block; 21. slot; 22. adjustment slot; 23. adjustment cavity. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1 - Figure 5 The adjustable tensioning and flattening mechanism for glass-covered cloth shown in the figure comprises pillars 1, and the pillars 1 are symmetrically arranged, an auxiliary roller 2 is rotatably installed between the two pillars 1, a tensioning roller 3 is arranged above the auxiliary roller 2, a screw rod 4 is threadedly installed on the top of the pillar 1, a slider 5 is rotatably connected to the lower end of the screw rod 4 in a slide groove opened in the side wall of the pillar 1, a mounting seat 6 is arranged below the slider 5, both ends of the tensioning roller 3 are rotatably connected to the mounting seats 6 on both sides respectively, the slider 5 and the mounting seat 6 are connected by a lifting mechanism, a limiting assembly connected to the lifting mechanism is arranged on the side wall of one side of the pillar 1, the lifting mechanism comprises a fixing rod 7, and the fixing rod 7 is symmetrically arranged at the bottom of the slider 5, an adjusting groove 22 and an adjusting cavity 23 are symmetrically opened inside the upper end of the mounting seat 6, and the adjusting cavity 23 is located below the adjusting groove 22, and the lower end of the fixing rod 7 passes through the adjusting groove 22 and is connected to a stopper 20 in the adjusting cavity 23.

[0023] In this example, the lifting mechanism also includes an empty tube 8, and the empty tube 8 is arranged between the two mounting seats 6, and the two ends of the empty tube 8 respectively pass through the mounting seats 6 on one side, and the inner wall of the slide groove is provided with a rail groove adapted to the mounting seat 6, and a driving rod 9 is provided in the empty tube 8, and a push rod 10 is connected to one end of the driving rod 9, and a push handle is connected to one end of the push rod 10, and a slot 21 is provided on the top of the mounting seat 6, and a bidirectional screw 11 is rotatably installed in the slot 21, and a gear 13 is sleeved on the outer wall of the bidirectional screw 11, and an arc groove adapted to the gear 13 is provided on the top of the empty tube 8, and a plurality of tooth grooves meshing with the gear 13 are provided on the top of the driving rod 9, and the bidirectional screw The outer walls at both ends of 11 are sleeved with fixed sleeves 12 in the adjusting grooves 22, and the fixed sleeves 12 are threadedly connected to the bidirectional screw 11, and the side walls of the fixed rod 7 are provided with through grooves adapted to the fixed sleeves 12, and a spring 14 is provided on the side of the driving rod 9 in the empty tube 8 away from the push rod 10. Through the lifting mechanism, the tensioning roller 3 can be quickly lifted when the production line is urgently stopped or the glass fiber cloth roll is replaced, so that a new glass fiber cloth roll can be quickly replaced, so that the reinforcing material not covered with the glass fiber cloth is kept away from the tensioning roller 3, avoiding unnecessary adhesion and line stoppage, and the glass fiber cloth roll can be quickly replaced without stopping the line to improve production efficiency. In this example, the limit assembly includes a fixed block 15, and the fixed block 15 is fixedly installed on one side of the pillar 1. The fixed block 15 is provided with a plug rod 16 on the side away from the empty tube 8, and a baffle 18 is rotatably sleeved on the outer wall of one end of the plug rod 16. A handle is connected to the end of the plug rod 16 close to the baffle 18. A spring 2 19 is sleeved on the outer side of the plug rod 16 between the baffle 18 and the fixed block 15. One end of the plug rod 16 passes through the fixed block 15 and is inserted into the jack provided on the side wall of the driving rod 9. Through the limit assembly, the driving rod 9 can be conveniently restricted and fixed to avoid accidental touching and pushing the driving rod 9 to move, affecting the connection and fixing effect between the mounting seat 6 and the slider 5 and affecting the roller pressure. In this example, the empty tube 8 is located below the adjustment slot 22 between the two adjustment chambers 23, and the fixed sleeve 12 is a hollow structure with one end open, and the fixed sleeve 12 is rectangular, so as to accommodate the driving rod 9 and reduce the occupied space. In this example, the two ends of the spring 14 are fixedly connected to the driving rod 9 and the inner wall of the hollow tube 8 respectively, the bidirectional screw 11 is rotatably connected to the mounting seat 6 through a bearing, and the lower end of the mounting seat 6 is rotatably connected to the slider 5 through a bearing, so as to use the elastic force of the spring 14 to push the driving rod 9 to reset and provide power for its reset. In this example, the outer wall of the plug rod 16 is symmetrically provided with a limit strip 17, and one end of the limit strip 17 passes through the fixed block 15, the two ends of the spring 2 19 are fixedly connected to the baffle 18 and the fixed block 15 respectively, and the baffle 18 is rotatably connected to the plug rod 16 through a bearing, so as to guide and limit the plug rod 16.

[0024] The working principle of the utility model is as follows: when in use, by twisting the screw rod 4 to make it move up and down, the slider 5 and the fixed rod 7 can be driven, and then the mounting seat 6 and the tensioning roller 3 can be driven to move upward or downward, so as to change the distance between the tensioning roller 3 and the auxiliary roller 2 and the roller pressure of the tensioning roller 3 on the reinforcing sheet blank, so as to achieve pressure balance, and can better press the fiberglass cloth on the reinforcing sheet blank, so as not to produce wrinkles; when the production line is urgently stopped or a new fiberglass cloth needs to be replaced, the handle is first pulled to drive the insertion rod 16 and the baffle 18, and the insertion rod 16 will drive the limit strip 17, and the movement of the baffle 18 will stretch the spring 2 19, so that the insertion rod 16 is inserted into the insertion hole and one end is moved out until the limit strip 17 is located close to the fixed block 15. The end of the near empty tube 8 is moved to the side of the fixing block 15 away from the empty tube 8, and the handle is twisted to drive the insertion rod 16 and the limit strip 17 to rotate. After the limit strip 17 is rotated to a position perpendicular to the initial position, the lower end of the limit strip 17 can be abutted against the side wall of the fixing block 15 to limit the insertion rod 16; and when it is necessary to fix the driving rod 9, the handle can be twisted to drive the insertion rod 16 and the limit strip 17 to rotate to the initial position and then release the applied force, so that the baffle 18 is reset under the elastic force of the spring 19, so that one end of the insertion rod 16 can be inserted into the corresponding insertion hole to complete the restriction and fixation of the driving rod 9, avoiding accidental touching of the push rod 10 to move the driving rod 9 and affecting the connection and fixing effect between the mounting seat 6 and the slider 5; then, the push handle can be pushed to drive the push rod 10 to move. The rod 10 pushes the driving rod 9 to move in the empty tube 8, and the driving rod 9 will squeeze the spring 14. At the same time, the movement of the driving rod 9 will cause the tooth groove provided on it to drive the gear 13 meshing with it to rotate, thereby driving the bidirectional screw 11 to rotate synchronously, so that the two ends of the bidirectional screw 11 will drive the connected fixing sleeve 12 to move in the adjusting groove 22, so that the two fixing sleeves 12 can move synchronously inwardly, that is, the fixing sleeve 12 inserted into the through groove can be moved out. At this time, the two ends of the empty tube 8 are synchronously lifted up, so that the empty tube 8 drives the mounting seat 6, and then the mounting seat 6 drives the tensioning roller 3 to move up synchronously, so that the mounting seat 6 will slide up along the fixing rod 7, and the stopper 20 connected to the lower end of the fixing rod 7 moves down in the adjusting cavity 23. The tensioning roller 3 is lifted, and when the tensioning roller 3 is restored to its original position, the lifting force applied to the empty tube 8 is released, so that the stop block 20 moves to fit the top wall of the adjusting chamber 23, and then the force applied to the push handle is released, so that the driving rod 9 is reset under the elastic force of the spring 14, and the driving gear 13 drives the bidirectional screw 11 to rotate, which can drive the fixing sleeve 12 to move, so that one end of the fixing sleeve 12 is inserted into the corresponding through groove thereon, and is connected and fixed with the fixing rod 7. Through the lifting mechanism, a new fiberglass cloth roll can be easily and quickly replaced, so that the reinforcing material not covered with fiberglass cloth is kept away from the tensioning roller 3, avoiding unnecessary adhesion and line stoppage. The fiberglass cloth roll can be quickly replaced without stopping the line to improve production efficiency, and it is easy to use and more practical.

[0025] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An adjustable tensioning and flattening mechanism for glass-covered fabric, comprising a support (1), wherein the support (1) is symmetrically arranged, and characterized in that: An auxiliary roller (2) is rotatably mounted between the two pillars (1), a tensioning roller (3) is arranged above the auxiliary roller (2), a screw rod (4) is threadedly mounted on the top of the pillar (1), a slider (5) is rotatably connected to the lower end of the screw rod (4) in a slide groove provided on the side wall of the pillar (1), a mounting seat (6) is arranged below the slider (5), two ends of the tensioning roller (3) are rotatably connected to the mounting seats (6) on both sides respectively, the slider (5) and the mounting seat (6) are connected via a lifting mechanism, a limiting assembly connected to the lifting mechanism is arranged on the side wall of one side of the pillar (1), the lifting mechanism comprises a fixing rod (7), and the fixing rod (7) is symmetrically arranged at the bottom of the slider (5), an adjusting groove (22) and an adjusting cavity (23) are symmetrically arranged inside the upper end of the mounting seat (6), and the adjusting cavity (23) is located below the adjusting groove (22), and the lower end of the fixing rod (7) passes through the adjusting groove (22) and is connected to a stopper (20) in the adjusting cavity (23).

2. The adjustable tensioning and flattening mechanism for glass-covered fabric according to claim 1, characterized in that: The lifting mechanism further comprises an empty tube (8), and the empty tube (8) is arranged between the two mounting seats (6), the two ends of the empty tube (8) respectively penetrate the mounting seats (6) on one side, the inner wall of the slide groove is provided with a rail groove adapted to the mounting seats (6), a driving rod (9) is arranged in the empty tube (8), one end of the driving rod (9) is connected to a push rod (10), and one end of the push rod (10) is connected to a push handle, a slot (21) is arranged on the top of the mounting seat (6), a bidirectional screw (11) is rotatably installed in the slot (21), and the bidirectional screw (11) is arranged on the inner wall of the slide groove. 1) A gear (13) is sleeved on the outer wall, an arc groove matching the gear (13) is opened on the top of the hollow tube (8), a plurality of tooth grooves meshing with the gear (13) are opened on the top of the driving rod (9), a fixing sleeve (12) is sleeved on the outer wall at both ends of the bidirectional screw (11) in the adjusting groove (22), and the fixing sleeve (12) is threadedly connected to the bidirectional screw (11), a through groove matching the fixing sleeve (12) is opened on the side wall of the fixing rod (7), and a spring (14) is provided on the side of the driving rod (9) away from the push rod (10) in the hollow tube (8).

3. The adjustable tensioning and flattening mechanism for glass-covered fabric according to claim 2, characterized in that: The limiting assembly comprises a fixed block (15), and the fixed block (15) is fixedly installed on one side of the pillar (1); a plug rod (16) is provided on the side of the fixed block (15) away from the empty pipe (8); a baffle (18) is rotatably sleeved on the outer wall of one end of the plug rod (16); a handle is connected to the end of the plug rod (16) close to the baffle (18); a spring 2 (19) is sleeved on the outer side of the plug rod (16) between the baffle (18) and the fixed block (15); one end of the plug rod (16) passes through the fixed block (15) and is inserted into a socket provided on the side wall of the driving rod (9).

4. The adjustable tensioning and flattening mechanism for glass-covered fabric according to claim 2, characterized in that: The hollow tube (8) is located below the adjustment groove (22) between the two adjustment chambers (23); the fixing sleeve (12) is a hollow structure with one end open, and the fixing sleeve (12) is rectangular.

5. The adjustable tensioning and flattening mechanism for glass-covered fabric according to claim 2, characterized in that: The two ends of the spring (14) are respectively fixedly connected to the driving rod (9) and the inner wall of the hollow tube (8); the bidirectional screw (11) is rotatably connected to the mounting seat (6) via a bearing; and the lower end of the mounting seat (6) is rotatably connected to the slider (5) via a bearing.

6. The adjustable tensioning and flattening mechanism for glass-covered fabric according to claim 3, characterized in that: The outer wall of the insertion rod (16) is symmetrically provided with a limit strip (17), and one end of the limit strip (17) passes through the fixed block (15). The two ends of the spring (19) are respectively fixedly connected to the baffle plate (18) and the fixed block (15). The baffle plate (18) is rotatably connected to the insertion rod (16) through a bearing.