Composite cloth stacking device
By designing a composite cloth stacking device with a lifting adjustment mechanism and a right-angled trapezoidal feeding belt surface, the problems of low stacking accuracy, slow speed, poor adaptability and insufficient safety in the existing technology are solved, achieving high efficiency, Safe stacking operations.
Patent Information
- Application Number
- CN202421240598.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing composite cloth stacking devices have problems such as low stacking accuracy, slow stacking speed, poor adaptability and insufficient security.
A composite cloth stacking device is designed, including an outer support frame, a lifting adjustment mechanism and a stacking component. The lifting adjustment mechanism can adjust the height of the stacking assembly. The stacking assembly adopts a feeding belt surface with a right-angle trapezoid design and a feeding power component that drives the inner tension roller to rotate to ensure the accuracy and speed of stacking.
It improves the accuracy and speed of stacking, adapts to stacking tables of different heights, and ensures the safety of stacking operations.
Smart Images

Figure CN222373977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite cloth production, in particular to a composite cloth stacking device. Background Art
[0002] Composite fabric is a material made of two or more layers of different materials through bonding, hot pressing and other processes. It has the characteristics of waterproof, moisture-proof and wear-resistant, and is widely used in construction, transportation, home furnishing and other fields. In the production process of composite fabric, the composite fabric needs to be stacked for subsequent storage, transportation and use.
[0003] However, the existing composite fabric stacking device has the following shortcomings:
[0004] The stacking accuracy is not high: the traditional stacking device often cannot guarantee the stacking accuracy during the stacking process of the composite fabric. The inaccuracy of stacking may lead to unstable stacking or material tilting, increase the risk of stacking collapse, and reduce the quality of stacking.
[0005] Slow stacking speed: Traditional stacking devices often cannot achieve fast and efficient stacking operations. Manual stacking often requires a lot of manpower and time, resulting in low production efficiency. The automatic stacking devices currently on the market also have certain limitations in terms of speed.
[0006] Poor adaptability: Existing composite fabric stacking devices often lack adaptability to stacking platforms of different heights. In actual production, the height of the stacking platform may vary, but existing devices are usually unable to flexibly adjust the height, resulting in an inability to adapt to different construction scenarios and production needs.
[0007] Insufficient safety: Traditional stacking devices have certain deficiencies in clamping and positioning composite fabrics. Materials may fall off or shift during transportation, resulting in reduced stacking quality and increased transportation risks. Utility Model Content
[0008] 1. Technical issues to be resolved
[0009] In view of the deficiencies in the prior art, the utility model provides a stacking device for composite cloth, which has the advantages of improving stacking accuracy, fast and efficient stacking, adapting to stacking tables of different heights and safe and stable stacking operation, thus solving the problem of ***.
[0010] (II) Technical solution
[0011] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stacking device for composite cloth, comprising an outer support frame, a lifting adjustment mechanism is installed inside the outer support frame, two parallel side mounting plates are installed at the lifting adjustment end inside the lifting adjustment mechanism, and a stacking component is installed between the side mounting plates on both sides;
[0012] The stacking assembly comprises:
[0013] Three inner tension rollers and a front end protruding shaping plate installed between the side mounting plates on both sides;
[0014] The feeding belt surface is tensioned on the three inner tensioning rollers and the front end protruding outside the shaping plate;
[0015] The entire feeding belt surface is tensioned to form a right-angle trapezoid;
[0016] A feeding power component is installed on the side mounting plate on one side and drives one of the inner tensioning rollers to rotate.
[0017] As a preferred technical solution of the utility model, the feeding power component includes:
[0018] A drive motor mounted on the side mounting plate;
[0019] A drive sprocket connected to the output end of the drive motor;
[0020] A drive sprocket docked to the end of the inner tensioning roller shaft to be driven;
[0021] A transmission chain is sleeved between the driving sprocket and the transmission sprocket.
[0022] As a preferred technical solution of the present utility model, the transmission ratio between the driving sprocket and the transmission sprocket is set to 5:1.
[0023] As a preferred technical solution of the utility model, the lifting and adjusting mechanism includes:
[0024] A reduction motor installed at the top center of the outer support frame;
[0025] A driving gear connected to the output end of the reduction motor;
[0026] Transmission gears correspondingly meshed with the left and right sides of the driving gear;
[0027] A driving screw rod respectively connected to the center of the transmission gears on both sides;
[0028] The threaded sleeves are correspondingly threadedly sleeved on the driving screw rods on both sides, and the inner tube walls of the threaded sleeves on both sides are respectively fixedly connected to the centers of the outer side surfaces of the side mounting plates on both sides.
[0029] As a preferred technical solution of the present utility model, the transmission ratio between the driving gear and the transmission gear is set to 5:1.
[0030] As a preferred technical solution of the utility model, the front end protruding shaping plate is configured as a whole to be bent and the bending angle is set to an acute angle of 15°.
[0031] Compared with the prior art, the utility model provides a composite cloth stacking device having the following features:
[0032] Beneficial effects:
[0033] Improve stacking accuracy: The stacking component can improve the stacking accuracy through the right-angle trapezoidal design of the feeding belt surface. This ensures that the stacked composite fabrics can fall smoothly on the stacking platform, avoiding the problem of unstable stacking or material tilting.
[0034] Fast and efficient stacking: The feeding power component drives the inner tension roller to rotate through the driving motor, realizing the operation of quickly driving the feeding belt surface to operate. This enables the folded composite fabrics to be quickly stacked on the platform to be stacked, improving the speed and efficiency of stacking.
[0035] Adapt to stacking platforms of different heights: The lifting and adjusting mechanism can adjust the height of the side mounting plate and stacking components to adapt to the stacking operation of composite fabrics on stacking platforms of different heights. This provides flexibility and adjustability, making the device suitable for construction scenes of different heights.
[0036] Safe and stable stacking operation: The well-designed external support frame and lifting adjustment mechanism provide stable support and height adjustment, ensuring the safety of stacking operation. The internal tension roller and the front protruding shaping plate of the stacking component effectively clamp and position the composite fabric to prevent the material from falling off or shifting during transportation.
[0037] In summary, this composite cloth stacking device can improve the stacking efficiency and quality of composite cloth during construction and reduce labor costs and transportation risks by improving stacking accuracy, fast stacking, adapting to stacking platforms of different heights, and ensuring safe and stable operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a schematic diagram of the structure of the utility model;
[0039] Figure 2 This is a schematic diagram of the connection structure of the side mounting plate, stacking assembly and lifting adjustment mechanism of the utility model;
[0040] Figure 3 This is a schematic diagram of the structure of the stacking assembly of the utility model;
[0041] Figure 4This is a structural diagram of the feeding power component of the utility model;
[0042] Figure 5 It is a structural schematic diagram of the lifting and lowering adjustment mechanism of the utility model.
[0043] Among them: 1. External support frame; 2. Side mounting plate; 3. Stacking assembly; 4. Lifting and lowering adjustment mechanism;
[0044] 31. Feeding belt surface; 32. Inner support roller; 33. Front end protruding shaping plate; 34. Feeding power component;
[0045] 341, transmission sprocket; 342, driving sprocket; 343, transmission chain; 344, driving motor;
[0046] 41. reduction motor; 42. driving gear; 43. transmission gear; 44. driving screw rod; 45. threaded sleeve. DETAILED DESCRIPTION
[0047] The utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0048] It should be noted that if the utility model embodiments involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0049] In addition, "multiple" means more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0050] See also Figure 1-5 A stacking device for composite fabrics, comprising an outer support frame 1, a lifting adjustment mechanism 4 is installed inside the outer support frame 1, two parallel side mounting plates 2 are installed at the lifting adjustment end inside the lifting adjustment mechanism 4, and a stacking component 3 is installed between the side mounting plates 2 on both sides;
[0051] The stacking component 3 comprises:
[0052] Three inner tension rollers 32 and a front end protruding shaping plate 33 installed between the side mounting plates 2 on both sides;
[0053] The feeding belt surface 31 is tensioned on the three inner tensioning rollers 32 and the outer side of the front end protruding shaping plate 33;
[0054] The entire feeding belt surface 31 is tensioned to form a right-angle trapezoid;
[0055] A feeding power component 34 mounted on the side mounting plate 2 on one side and driving one of the inner tensioning rollers 32 to rotate;
[0056] The stacking component 3 is used to accurately deliver and stack the composite fabric piles continuously delivered by other mechanisms such as a conveyor belt onto the platform to be stacked. The right-angle trapezoidal design of the feeding belt surface 31 can improve the accuracy of stacking and ensure that the folded composite fabrics can fall smoothly on the stacking platform.
[0057] Furthermore, the feeding power component 34 includes:
[0058] A driving motor 344 mounted on the side mounting plate 2;
[0059] A drive sprocket 342 connected to the output end of the drive motor 344;
[0060] A drive sprocket 341 connected to the shaft end of the inner tensioning roller 32 to be driven;
[0061] A transmission chain 343 sleeved between the driving sprocket 342 and the transmission sprocket 341;
[0062] Among them, the driving motor 344 drives the driving sprocket 341 to rotate, and then drives the transmission sprocket 341 to rotate through the synchronous chain 343, and finally realizes the operation of driving one of the inner tensioning rollers 32 to rotate. At this time, the operation of quickly driving the feeding belt surface 31 to operate can be realized. At this time, the folded composite fabrics on the top can be quickly stacked on the platform to be stacked below.
[0063] Furthermore, the transmission ratio between the driving sprocket 342 and the transmission sprocket 341 is set to 5:1.
[0064] Furthermore, the lifting and adjusting mechanism 4 includes:
[0065] A reduction motor 41 installed at the top center of the outer support frame 1;
[0066] A driving gear 42 connected to the output end of the reduction motor 41;
[0067] Transmission gears 43 correspondingly meshed with the left and right sides of the driving gear 42;
[0068] A driving screw rod 44 connected to the center of the transmission gear 43 on both sides;
[0069] Correspondingly, threaded sleeves 45 are threadedly sleeved on the driving screw rods 44 on both sides, and the inner tube walls of the threaded sleeves 45 on both sides are fixedly connected to the centers of the outer side surfaces of the side mounting plates 2 on both sides respectively;
[0070] Among them, starting the reduction motor 41 drives the driving gear 42 to rotate, and then synchronously drives the transmission gears 43 on both sides and the driving screw 44 connected thereto to rotate, and finally realizes the operation of synchronously driving the threaded sleeves 45 on both sides to rise and fall synchronously. At this time, the lifting operation of the side mounting plates 2 and the stacking components 3 installed therebetween is driven, so that it can adapt to the composite cloth stacking operation of stacking tables with different heights, and at the same time, it can also perform the lifting operation when the stacking height is too high and is about to exceed the stacking component 3 to affect its subsequent stacking operation.
[0071] Furthermore, the transmission ratio between the driving gear 42 and the transmission gear 43 is set to 5:1.
[0072] Furthermore, the front end protruding shaping plate 33 is configured as a whole to be bent and the bending angle is set to an acute angle of 15°;
[0073] Among them, this design can make the front end of the feeding belt surface 31 present a downward feeding slope, which is convenient for the output operation of the composite cloth transmitted from above.
[0074] How it works
[0075] The reduction motor 41 in the lifting and adjusting mechanism 4 is started to drive the driving gear 42 to rotate, and then the transmission gears 43 on both sides and the driving screw rods 44 connected thereto are driven to rotate synchronously, and finally the operation of synchronously driving the threaded sleeves 45 on both sides to rise and fall synchronously is realized. At this time, the lifting operation of driving the side mounting plates 2 on both sides and the stacking components 3 installed therebetween is realized, so that it can adapt to the composite cloth stacking operation of stacking platforms with different heights. Subsequently, the composite cloth continuously sent by other mechanisms such as conveyor belts is continuously sent to the feeding belt surface 31 in the stacking component 3, and then the driving motor 344 is started to drive the driving sprocket 341 to rotate, and then the transmission sprocket 341 is driven to rotate through the synchronous chain 343, and finally the operation of driving one of the inner tensioning rollers 32 to rotate is realized. At this time, the operation of quickly driving the feeding belt surface 31 to operate can be realized. At this time, the folded composite cloth on the top can be quickly stacked on the platform to be stacked below. When the stacking height is too high and is about to exceed the stacking component 3 to affect its subsequent stacking operation, the lifting and adjusting mechanism 4 can be started again to lift the stacking component 3.
[0076] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0077] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0078] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A stacking device for composite fabrics, comprising an outer support frame (1), characterized in that: A lifting adjustment mechanism (4) is installed inside the outer support frame (1), two parallel side mounting plates (2) are installed at the lifting adjustment end inside the lifting adjustment mechanism (4), and a stacking component (3) is installed between the side mounting plates (2) on both sides; The stacking assembly (3) comprises: Three inner tension rollers (32) and a front end protruding shaping plate (33) installed between the side mounting plates (2) on both sides; A feeding belt surface (31) is tensioned on the three inner tensioning rollers (32) and the outer side of the front end protruding shaping plate (33); The entire feeding belt surface (31) is tensioned to form a right-angle trapezoid; A feeding power component (34) is installed on one side of the side mounting plate (2) and drives one of the inner tensioning rollers (32) to rotate.
2. A composite cloth stacking device according to claim 1, characterized in that: The feeding power component (34) comprises: A drive motor (344) mounted on the side mounting plate (2); A driving sprocket (342) connected to the output end of the driving motor (344); A transmission sprocket (341) connected to the shaft end of the inner tensioning roller (32) to be driven; A transmission chain (343) is sleeved between the driving sprocket (342) and the transmission sprocket (341).
3. A composite cloth stacking device according to claim 2, characterized in that: The transmission ratio between the driving sprocket (342) and the transmission sprocket (341) is set to 5:
1.
4. A composite cloth stacking device according to claim 1, characterized in that: The lifting and lowering adjustment mechanism (4) comprises: A reduction motor (41) installed at the top center of the outer support frame (1); A driving gear (42) connected to the output end of the reduction motor (41); Transmission gears (43) correspondingly meshed with the left and right sides of the driving gear (42); A driving screw rod (44) connected to the center of the transmission gear (43) on both sides respectively; The threaded sleeves (45) are correspondingly threadedly sleeved on the driving screw rods (44) on both sides, and the inner tube walls of the threaded sleeves (45) on both sides are respectively fixedly connected to the centers of the outer side surfaces of the side mounting plates (2) on both sides.
5. A composite cloth stacking device according to claim 4, characterized in that: The transmission ratio between the driving gear (42) and the transmission gear (43) is set to 5:
1.
6. A composite cloth stacking device according to claim 1, characterized in that: The front end protruding shaping plate (33) is configured as a whole to be bent, and the bending angle is set to an acute angle of 15°.