Bottle-making system with suspension discharging function
By adopting a bottle making system with suspended discharging in the glass bottle production process, the air holes and compressed air on the cooling table are used to suspend and cool the glass bottles, which solves the problems of high temperature and deformation of glass bottles, achieving more efficient cooling and more efficient Stable finished product.
Patent Information
- Application Number
- CN202420382977.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In the existing glass bottle production process, the temperature of the molded glass bottle is high, and the yield rate is easily affected when directly transferred to the conveyor belt. The cooling table is not effective enough to cool the bottom of the glass bottle, causing the glass bottle to deform.
Using a bottle making system with suspended discharging, the glass bottle is slightly suspended on the cooling table by setting air holes and a compressed air supply device on the cooling table. The compressed air is used to quickly take away the heat, cool and solidify the bottom of the glass bottle, and then transfer it to conveyor.
It effectively avoids the deformation of the bottom of the glass bottle, improves the yield, and improves the cooling efficiency of the glass bottle through the cooling effect of compressed air.
Smart Images

Figure CN222374573U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of glass bottle production, in particular to a bottle making system with suspended discharging. Background Art
[0002] The existing production process of glass bottles is generally as follows: after the glass is melted, it is adjusted to a certain temperature, slowly falls from the material head of the feed channel, is cut by mechanical scissors, and the glass material falls into the mold along the slide. There is an upward metal rod in the mold, which will push the glass material into a hollow shape with the mouth downward, and then the glass material is turned over to face upward. The glass material is sandwiched in the middle of a two-piece bottle mold, and compressed air is blown into the bottle to form it. After the glass solidifies, the mold is opened, and then annealing, inspection and other processes are carried out. Since the temperature of the glass bottle coming out of the molding mold is very high, the yield of the glass bottle is easily affected when it is directly transferred to the conveyor belt, so it needs to be cooled before being transferred to the conveyor belt. In the prior art, a cooling table is generally set. In the prior art, cooling water is introduced into the cooling table to ensure that the cooling table is at a lower temperature, so that the bottom of the glass bottle can be cooled while being transferred (the bottom of the glass bottle needs to contact the conveyor belt later, and the conveyor belt is a mesh structure).
[0003] For example, the patent application number CN201821735905.3 discloses a transfer device that can transfer formed glass bottles to a conveyor belt. The device and the cooling table are arranged side by side on one side of the conveyor belt, and the cooling table is arranged close to the conveyor belt. The device includes a cylinder and a power system that drives the cylinder to rotate. The piston rod of the cylinder is provided with a bottle pushing mechanism. The cylinder piston rod extends and the cylinder rotates to push the glass bottles on the cooling table to the conveyor belt. The cooling table is provided with anti-skid patterns, and the anti-skid patterns are close to the end of the conveyor belt and are in an arc structure consistent with the direction of the glass bottles.
[0004] The applicant found in the actual production process that the glass bottles were very hot after being formed (not fully hardened), and were easily deformed (slightly deformed) when placed on the anti-slip grooves, affecting the quality of the product. Utility Model Content
[0005] In order to solve the above problems, the embodiment of the utility model provides a bottle making system with suspended discharging, which cools the bottom of the glass bottle by suspension on a cooling table, allowing the bottom of the glass bottle to cool down and solidify, and then transfer it to the conveyor belt to avoid deformation of the bottom of the glass bottle. The technical solution is as follows:
[0006] The utility model provides a bottle-making system with suspended discharging, which includes a conveyor belt 1 arranged in a front-to-back direction, a plurality of bottle-making machines arranged side by side in a front-to-back direction, a transfer device between the bottle-making machine and the conveyor belt 1, a manipulator above the transfer device capable of transferring a glass bottle 2 from the bottle-making machine to the transfer device, and a clamping claw 10 on the manipulator capable of grasping the glass bottle 2, the conveyor belt 1 conveys backward, and the plurality of bottle-making machines are located on the left or right side of the conveyor belt 1, the transfer device includes a cooling table 3, a rotating table 4 in front of or behind the cooling table 3, a cylinder 5 on the rotating table 4, and a bottle-moving claw 6 on a telescopic rod of the cylinder 5, and a convex plate on the cooling table 3. It is provided with anti-skid grooves 7; the transfer device also includes a guide strip 8, the rotating table 4 is located behind the cooling table 3, and the bottle-moving claw 6 is located behind the glass bottle 2; the cooling table 3 is a hollow structure, and an air hole 9 is provided on it and between two adjacent anti-skid grooves 7, which is connected to the compressed air supply device through a pipeline; the guide strip 8 is arranged in the left and right direction, and is arranged at the front part of the cooling table 3, and is located adjacent to the front of the glass bottle 2, and its end close to the conveyor belt 1 is bent backward and cooperates with the movement trajectory of the glass bottle 2; when the manipulator places the glass bottle 2 on the cooling table 3, the glass bottle 2 is located adjacent to the upper part of the cooling table 3.
[0007] The cooling platform 3 in the embodiment of the utility model is arranged close to the conveyor belt 1 and is flush with the conveyor belt 1 , and is a metal platform.
[0008] The anti-slip pattern 7 in the embodiment of the utility model is in an arc shape and is coaxially arranged with the rotation axis of the rotating platform 4 .
[0009] Among them, the manipulator in the embodiment of the utility model includes a frame, a flip arm 12, a vertical arm 13 and a flip mechanism 11 on the frame and arranged in the front-to-back direction, the lower end of the flip arm 12 is fixedly connected to the driving shaft of the flip mechanism 11, and it is inclined from bottom to top to just above the discharge point of the bottle making machine; the vertical arm 13 is vertically arranged, it hangs freely, and its upper end is hinged to the upper end of the flip arm 12 through a front-to-back rotating shaft; the clamp 10 is arranged at the lower end of the vertical arm 13; the flip mechanism 11 can drive the flip arm 12 to rotate toward the conveyor belt 1, and after the flip arm 12 rotates, the flip arm 12 is inclined from bottom to top to just above the cooling table 3, at this time, the glass bottle 2 on the clamp 10 is located adjacent to the cooling table 3.
[0010] Among them, the cylinder 5 in the embodiment of the utility model is arranged in the front-to-back direction, and the front end of its telescopic rod is fixedly connected to the bottle claw 6; the bottle claw 6 is arranged in the left-right direction and is L-shaped, and the rotating table 4 can rotate 90° toward the conveyor belt 1.
[0011] Specifically, the bottle-moving claw 6 in the embodiment of the utility model includes a horizontal arm arranged in the left-right direction and a longitudinal arm arranged in the front-back direction. The front end of the telescopic rod of the cylinder 5 is fixedly connected to the rear side of the horizontal arm, and the longitudinal arm is located at one end of the front side of the horizontal arm close to the bottle making machine, and the horizontal arm is located behind the glass bottle 2; when the cylinder 5 is extended, the horizontal arm moves forward to the adjacent rear of the glass bottle 2; the longitudinal arm is located at the adjacent outer side of the glass bottle 2 close to the bottle making machine.
[0012] Preferably, the plurality of air holes 9 in the embodiment of the utility model are evenly distributed, and a valve is provided on the pipeline between the cooling table 3 and the compressed air supply device.
[0013] The technical solution provided by the embodiment of the utility model has the following beneficial effects: the embodiment of the utility model provides a bottle making system with suspended discharging, which cools the bottom of the glass bottle by suspension on the cooling table, allowing the bottom of the glass bottle to cool down and solidify, and then transfers it to the conveyor belt to avoid deformation of the bottom of the glass bottle. In addition, compressed air has a better cooling effect (quickly takes away heat) and can cool the lower part of the glass bottle at the same time. Since the glass bottle is suspended, a guide strip is added on the basis of the existing technology to prevent the glass bottle from tipping over. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a partial structural schematic diagram of the bottle making system with suspended discharging in this embodiment;
[0015] Figure 2 yes Figure 1 Schematic diagram of the structure when the glass bottle is placed on the cooling table;
[0016] Figure 3 yes Figure 2 Schematic diagram of the structure when the middle turntable rotates to deliver glass bottles to the conveyor belt;
[0017] Figure 4 It is a schematic diagram of the structure of the manipulator before rotation;
[0018] Figure 5 It is a schematic diagram of the structure after the robot rotates.
[0019] In the figure: 1 conveyor belt, 2 glass bottles, 3 cooling table, 4 rotating table, 5 cylinder, 6 bottle-moving claws, 7 anti-slip grooves, 8 guide strips, 9 air holes, 10 clamping claws, 11 turning mechanism, 12 turning arm, 13 vertical arm. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be further described in detail below with reference to the accompanying drawings.
[0021] Example 1
[0022] See also Figure 1-5 Embodiment 1 provides a bottle-making system with suspended discharging, which includes a conveyor belt 1, N bottle-making machines, N transfer devices, N manipulators, and a clamp 10 on the manipulator. The conveyor belt 1 is arranged in the front-to-back direction and conveys backward. The N bottle-making machines are arranged side by side front and back and are located on the left or right side of the conveyor belt 1, and can be specifically a disc-type bottle-making machine. A transfer device is correspondingly provided between each bottle-making machine and the conveyor belt 1. A manipulator is provided above each bottle-making machine and the corresponding transfer device, and the manipulator can transfer the glass bottle 2 from the bottle-making machine to the transfer device. The clamp 10 can grasp the glass bottle 2 (specifically the bottle mouth), which is an existing structure. Wherein, N is an integer greater than or equal to 2.
[0023] The transfer device includes a cooling table 3, a rotating table 4 behind the cooling table 3, a guide bar 8 at the front of the cooling table 3 (the glass bottle 2 is suspended and easily tipped over, and the guide bar 8 can prevent the glass bottle 2 from tipping over), a cylinder 5 on the rotating table 4, and a bottle-moving claw 6 on the telescopic rod of the cylinder 5. The cooling table 3 is provided with an anti-skid pattern 7, which is arranged adjacent to the conveyor belt 1 and is flush with the conveyor belt 1. It is a metal table with a hollow structure. There are air holes 9 (multiple air holes 9 are evenly distributed, the number is greater than 20, and the aperture is 1-3 mm) on it and between two adjacent anti-skid patterns 7. It is connected to the compressed air supply device through a pipeline with a valve (used to control the air holes 9 to ensure that the glass bottle 2 is slightly suspended). The anti-skid pattern 7 is in an arc shape and is coaxially arranged with the rotation axis of the rotating table 4. The cylinder 5 is arranged in the front-to-back direction, and the front end of its telescopic rod is fixedly connected to the bottle-moving claw 6. The bottle claw 6 is arranged in the left-right direction, and is L-shaped. It is located behind the glass bottle 2 and is located at the bottom of the glass bottle 2. The rotating table 4 can rotate 90° toward the conveyor belt 1. The guide bar 8 is arranged in the left-right direction, and is located in the adjacent front of the glass bottle 2. One end of the guide bar 8 close to the conveyor belt 1 is bent backward and matches the movement trajectory of the glass bottle 2. When the manipulator places the glass bottle 2 on the cooling table 3, the glass bottle 2 is located adjacent to the upper part of the cooling table 3, and the compressed air (the air pressure and air volume are set as needed) coming out of the air hole 9 makes the glass bottle 2 slightly suspended.
[0024] Among them, see Figure 1-3 The bottle-pushing claw 6 in the embodiment of the utility model includes a horizontal arm arranged in the left-right direction and a longitudinal arm arranged in the front-back direction. The front end of the telescopic rod of the cylinder 5 is fixedly connected to the rear side of the horizontal arm. The longitudinal arm is located at the front end of the horizontal arm close to the bottle making machine, and the horizontal arm is located behind the glass bottle 2. When the cylinder 5 is extended, the horizontal arm moves forward to the adjacent rear of the glass bottle 2. The longitudinal arm is located at the adjacent outer side of the glass bottle 2 close to the bottle making machine.
[0025] The working process of this patent is: the robot transfers the glass bottle 2 from the bottle making machine to the cooling table 3, the glass bottle 2 is slightly suspended on the cooling table 3 (the cylinder 5 is contracted at this time), the cylinder 5 is extended, and the bottle claw 6 is located adjacent to the rear of the glass bottle 2; the rotating table 4 rotates 90°, and the bottle claw 6 pushes the glass bottle 2 from the cooling table 3 to the conveyor belt 1 along the guide strip 8.
[0026] Example 2
[0027] See also Figure 4-5 Embodiment 2 provides a bottle making system with suspended discharge, and its structure is basically the same as that of embodiment 1, except that: the manipulator in this embodiment includes a frame, a flip arm 12, a vertical arm 13, and a flip mechanism 11 (specifically a flip cylinder) arranged on the frame in the front-to-back direction. The lower end of the flip arm 12 is fixedly connected to the driving shaft of the flip mechanism 11, and it is inclined from bottom to top to just above the discharge of the bottle making machine, and its upper end is located just above the discharge of the bottle making machine. The vertical arm 13 is vertically arranged, and it hangs freely (always remains vertical), and its upper end is hinged to the upper end of the flip arm 12 through a rotating shaft in the front-to-back direction, and it is arranged side by side with the flip arm 12. The clamp 10 is arranged at the lower end of the vertical arm 13. The flip mechanism 11 can drive the flip arm 12 to rotate toward the conveyor belt 1. After the flip arm 12 rotates; the flip arm 12 is inclined from bottom to top to just above the cooling table 3, and its upper end is located just above the cooling table 3. At this time, the glass bottle 2 on the clamping jaws 10 is located above and adjacent to the cooling stage 3 .
[0028] Specifically, the bottle making machine is located on the right side of the conveyor belt 1, the longitudinal arm is located at the front right end of the horizontal arm, and the rotating table 4 can rotate to the left. Before the turning mechanism 11 rotates, the turning arm 12 is set obliquely to the right from bottom to top; after the turning mechanism 11 rotates, the turning arm 12 is set obliquely to the left from bottom to top.
[0029] Example 3
[0030] Embodiment 3 provides a suspended discharging bottle making system, the structure of which is basically the same as that of Embodiment 1, except that: the number of bottle making machines, transfer devices and manipulators in this embodiment is eight, and the number of air holes 9 is 20-40.
[0031] Example 4
[0032] See also Figure 1-3 Embodiment 4 provides a bottle making system with suspended discharging, and its structure is basically the same as that of Embodiment 1, except that: the air hole 9 in this embodiment is only provided on the cooling table 3 where the robot puts down the glass bottle 2, and the air hole 9 is not provided on the side of the cooling table 3 close to the conveyor belt 1 to ensure the normal transportation of the glass bottle 2.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bottle making system with suspended discharge, comprising a conveyor belt (1) arranged in a front-to-back direction, a plurality of bottle making machines arranged side by side in a front-to-back direction, a transfer device between the bottle making machine and the conveyor belt (1), a manipulator above the transfer device capable of transferring a glass bottle (2) from the bottle making machine to the transfer device, and a clamping claw (10) on the manipulator capable of grasping the glass bottle (2), wherein the conveyor belt (1) conveys backward, and the plurality of bottle making machines are located on the left or right side of the conveyor belt (1), the transfer device comprises a cooling table (3), a rotating table (4) in front of or behind the cooling table (3), a cylinder (5) on the rotating table (4), and a bottle-moving claw (6) on a telescopic rod of the cylinder (5), and the cooling table (3) is convexly provided with anti-slip grooves (7); characterized in that The transfer device further comprises a guide bar (8), the rotating table (4) is located behind the cooling table (3), and the bottle-moving claw (6) is located behind the glass bottle (2); the cooling table (3) is a hollow structure, and an air hole (9) is provided on it and between two adjacent anti-slip grooves (7), and the air hole (9) is connected to a compressed air supply device through a pipeline; the guide bar (8) is arranged in the left-right direction, and is arranged at the front of the cooling table (3), and is located adjacent to the front of the glass bottle (2), and one end of the guide bar close to the conveyor belt (1) is bent backward and cooperates with the movement trajectory of the glass bottle (2); when the manipulator places the glass bottle (2) on the cooling table (3), the glass bottle (2) is located adjacent to the upper part of the cooling table (3).
2. The bottle making system with suspended discharging according to claim 1 is characterized in that: The cooling table (3) is arranged close to the conveyor belt (1) and is flush with the conveyor belt (1). It is a metal table.
3. The bottle making system with suspended discharging according to claim 1 is characterized in that: The anti-slip pattern (7) is in an arc shape and is coaxially arranged with the rotation axis of the rotating platform (4).
4. The bottle making system with suspended discharging according to claim 1, characterized in that: The robot comprises a frame, a turning arm (12), a vertical arm (13) and a turning mechanism (11) arranged on the frame in a front-to-back direction, wherein the lower end of the turning arm (12) is fixedly connected to the driving shaft of the turning mechanism (11) and is inclined from bottom to top to directly above the discharge point of the bottle making machine; the vertical arm (13) is arranged vertically and is freely hanging, and its upper end is hinged to the upper end of the turning arm (12) through a front-to-back rotating shaft; the clamp (10) is arranged at the lower end of the vertical arm (13); the turning mechanism (11) can drive the turning arm (12) to rotate toward the conveyor belt (1), and after the turning arm (12) rotates, the turning arm (12) is inclined from bottom to top to directly above the cooling table (3), and at this time, the glass bottle (2) on the clamp (10) is located adjacent to the cooling table (3).
5. The bottle making system with suspended discharging according to claim 1, characterized in that: The cylinder (5) is arranged in the front-to-back direction, and the front end of its telescopic rod is fixedly connected to the bottle-moving claw (6); the bottle-moving claw (6) is arranged in the left-right direction and is L-shaped, and the rotating platform (4) can rotate 90 degrees toward the conveyor belt (1).
6. The bottle making system with suspended discharging according to claim 5, characterized in that: The bottle-moving claw (6) comprises a horizontal arm arranged in the left-right direction and a longitudinal arm arranged in the front-back direction. The front end of the telescopic rod of the air cylinder (5) is fixedly connected to the rear side of the horizontal arm. The longitudinal arm is located at the front end of the horizontal arm close to the bottle making machine. The horizontal arm is located behind the glass bottle (2). When the air cylinder (5) is extended, the horizontal arm moves forward to the adjacent rear of the glass bottle (2). The longitudinal arm is located at the adjacent outer side of the glass bottle (2) close to the bottle making machine.
7. The bottle making system with suspended discharging according to claim 1, characterized in that: A plurality of air holes (9) are evenly distributed, and a valve is provided on the pipeline between the cooling table (3) and the compressed air supply device.
Citation Information
Patent Citations
Transfer device capable of transferring formed glass bottles to conveyor belt
CN209009535U