Sound insulation aluminum veneer

By arranging multiple sound insulation layers and adhesive layers on the aluminum veneer, and adding fireproof, waterproof, weather-resistant and wear-resistant layer protection mechanisms, the problem of poor sound insulation effect of the aluminum veneer is solved and better sound insulation effect and service life.

CN222375856UInactive Publication Date: 2025-01-21FUJIAN YONGJIE METAL BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202420848733.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2025-01-21
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing aluminum veneer has not added sound insulation materials during the manufacturing process, which has poor sound insulation effect when building materials, and cannot effectively reduce the impact of noise on indoor people.

Method used

A sound-insulating aluminum veneer is designed, by arranging sound-insulating mechanisms on the upper and lower sides of the base plate of the aluminum veneer, including multi-layer sound-insulating layers and adhesive layers, and adding fireproof, waterproof, weather-resistant and wear-resistant layers to the protective mechanism.

Benefits of technology

It effectively improves the sound insulation effect of the aluminum veneer, reduces the propagation of sound, reduces the impact of indoor noise, and increases the service life of the aluminum veneer.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a sound insulation aluminum veneer which comprises a base plate, sound insulation mechanisms are arranged on the upper side and the lower side of the base plate, protection mechanisms are arranged on the opposite sides of the two sound insulation mechanisms, and each sound insulation mechanism comprises a first sound insulation layer fixed to the upper side and the lower side of the base plate. First bonding layers are fixed to the opposite sides of the two first sound insulation layers correspondingly, and second sound insulation layers are fixed to the opposite sides of the two first bonding layers correspondingly. According to the sound insulation aluminum veneer, the sound insulation mechanism is arranged, and the sound insulation layers are arranged on the outer surface of the aluminum veneer, so that the sound insulation effect of the aluminum veneer is effectively improved, when the aluminum veneer is used as a building material, sound propagation can be effectively reduced, and the influence of indoor noise protection is reduced; the weather-resistant layer and the wear-resistant layer increase the protection performance of the aluminum veneer, effectively prolong the service life of the aluminum veneer and facilitate long-time use of the aluminum veneer.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum veneers, in particular to a sound-insulating aluminum veneer. Background Art

[0002] Aluminum veneer refers to a building decoration material that is processed by chroming and other treatments and then fluorocarbon spraying technology. Fluorocarbon coatings mainly refer to polyvinylidene fluoride resin (KANAR500), which is divided into three types: primer, topcoat and varnish.

[0003] The spraying process is generally divided into two coatings, three coatings or four coatings. The fluorocarbon coating has excellent corrosion resistance and weather resistance, can resist acid rain, salt spray and various air pollutants, has excellent cold and heat resistance, can resist strong ultraviolet radiation, can remain non-fading and non-powdering for a long time, and has a long service life. The existing sound insulation aluminum veneer still has the problem of poor sound insulation effect. In the manufacturing process of general aluminum veneer, since no sound insulation material is added, it has poor sound insulation effect when used as a building material and cannot reduce the harm of noise to people indoors. Therefore, a sound insulation aluminum veneer is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a sound-insulating aluminum veneer having the advantages of good sound insulation effect, etc., and solves the problem that the aluminum veneer has poor sound insulation effect when used as a building material and cannot reduce the harm of noise to people indoors due to the lack of sound insulation materials during the manufacturing process.

[0005] To achieve the above object, the utility model provides the following technical solution: a sound insulation aluminum single plate, comprising a substrate, the upper and lower sides of the substrate are both provided with sound insulation mechanisms, and the opposite sides of the two sound insulation mechanisms are both provided with protection mechanisms;

[0006] The sound insulation mechanism includes a first sound insulation layer fixed on the upper and lower sides of the substrate, a first adhesive layer is fixed on the opposite sides of the two first sound insulation layers, a second sound insulation layer is fixed on the opposite sides of the two first adhesive layers, a second adhesive layer is fixed on the opposite sides of the two second sound insulation layers, and a third sound insulation layer is fixed on the opposite sides of the two second adhesive layers.

[0007] Furthermore, the first sound insulation layer is a polyester fiber sound insulation cotton sound insulation layer, and the first adhesive layer is an epoxy adhesive layer.

[0008] Furthermore, the second sound insulation layer is a non-woven fabric sound insulation layer, and the second adhesive layer is a phenolic resin adhesive layer.

[0009] Furthermore, the third sound insulation layer is a sound insulation board sound insulation layer, and the substrate is an aluminum single plate.

[0010] Furthermore, the protection mechanism includes two fireproof layers fixed on the opposite sides of the two third sound insulation layers, a waterproof layer is fixed on the opposite sides of the two fireproof layers, a weather-resistant layer is fixed on the opposite sides of the two waterproof layers, and a wear-resistant layer is fixed on the opposite sides of the two weather-resistant layers.

[0011] Furthermore, the fireproof layer is an aluminum silicate fireproof layer, and the waterproof layer is a polyurethane waterproof coating.

[0012] Furthermore, the weather-resistant layer is an amino resin weather-resistant layer, and the wear-resistant layer is a polyarylate wear-resistant layer.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. The sound insulation aluminum veneer is provided with a plurality of sound insulation layers on the outer surface of the aluminum veneer through the sound insulation mechanism, which effectively improves the sound insulation effect of the aluminum veneer, so that when the aluminum veneer is used as a building material, it can effectively reduce the propagation of sound and reduce the impact of indoor noise.

[0015] 2. The sound insulation aluminum veneer, through the protection mechanism set up, through the straightened fireproof layer, waterproof layer, weather-resistant layer and wear-resistant layer, increases the protection performance of the aluminum veneer, effectively improves the service life of the aluminum veneer, and is conducive to the long-term use of the aluminum veneer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a structural schematic diagram of the sound insulation mechanism of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the protection mechanism of the utility model.

[0019] In the figure: 1 substrate, 2 sound insulation mechanism, 201 first sound insulation layer, 202 first adhesive layer, 203 second sound insulation layer, 204 second adhesive layer, 205 third sound insulation layer, 3 protection mechanism, 301 fireproof layer, 302 waterproof layer, 303 weather-resistant layer, 304 wear-resistant layer. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-2 A soundproof aluminum veneer in this embodiment includes a substrate 1, which is an aluminum veneer. Soundproofing mechanisms 2 are provided on the upper and lower sides of the substrate 1 to increase the soundproofing effect of the substrate 1. Protection mechanisms 3 are provided on the opposite sides of the two soundproofing mechanisms 2 to improve the protection of the substrate 1.

[0022] The sound insulation mechanism 2 includes a first sound insulation layer 201 fixed to the upper and lower sides of the substrate 1, a first adhesive layer 202 is fixed to the opposite sides of the two first sound insulation layers 201, a second sound insulation layer 203 is fixed to the opposite sides of the two first adhesive layers 202, a second adhesive layer 204 is fixed to the opposite sides of the two second sound insulation layers 203, and a third sound insulation layer 205 is fixed to the opposite sides of the two second adhesive layers 204.

[0023] Among them, the first sound insulation layer 201 is a polyester fiber sound insulation cotton sound insulation layer, and the sound absorption coefficient reaches 0.94 in the noise range of 125-4000HZ. The first bonding layer 202 is an epoxy adhesive bonding layer, which has a high adhesion to various substances, low shrinkage, and small internal stress, which helps to improve the adhesion strength. The second sound insulation layer 203 is a non-woven fabric sound insulation layer, which can be used for sound insulation, heat insulation, electric heaters, masks, clothing and medical use. The second bonding layer 204 is a phenolic resin bonding layer, which has good acid resistance, mechanical properties and heat resistance. The third sound insulation layer 205 is a sound insulation board sound insulation layer. The sound insulation board is a plate that acts on the sound insulation effect and effectively reduces sound propagation.

[0024] The sound insulation mechanism 2 in this embodiment, through the sound insulation mechanism 2 provided, includes a first sound insulation layer 201, a first adhesive layer 202, a second sound insulation layer 203, a second adhesive layer 204 and a third sound insulation layer 205, thereby increasing the sound insulation effect of the substrate 1 and effectively reducing the propagation of sound.

[0025] See also Figure 3 In order to improve the protection of the substrate 1, the protection mechanism 3 in this embodiment includes two fireproof layers 301 fixed on the opposite side of the two third sound insulation layers 205, the two fireproof layers 301 are fixed on the opposite side of each other with a waterproof layer 302, the two waterproof layers 302 are fixed on the opposite side of each other with a weather-resistant layer 303, and the two weather-resistant layers 303 are fixed on the opposite side with a wear-resistant layer 304.

[0026] Among them, the fireproof layer 301 is an aluminum silicate fireproof layer, which has the advantages of light weight, high temperature resistance, thermal stability, low thermal conductivity, small heat capacity, good mechanical vibration, good heating and thermal insulation performance, and good expansion. The waterproof layer 302 is a polyurethane waterproof coating, which has the characteristics of high strength, large elongation, good water resistance, etc. The weather-resistant layer 303 is an amino resin weather-resistant layer, which has excellent gloss, color retention, hardness, chemical resistance, water resistance and weather resistance, etc. The wear-resistant layer 304 is a polyarylate wear-resistant layer, which has very good comprehensive mechanical properties, and has good creep resistance, toughness, strain recovery, wear resistance and high surface hardness.

[0027] The protection mechanism 3 in this embodiment effectively improves the protection performance of the substrate 1 by providing the fireproof layer 301 , the waterproof layer 302 , the weather-resistant layer 303 and the wear-resistant layer 304 , which is beneficial to the use of the substrate 1 and increases the service life of the substrate 1 .

[0028] The working principle of the above embodiment is:

[0029] (1) The first sound insulation layer 201 is a polyester fiber sound insulation cotton sound insulation layer. 100% polyester fiber is heat-pressed by high technology and is formed in the shape of cocoon cotton. The sound absorption coefficient reaches 0.94 in the noise range of 125-4000HZ. The first bonding layer 202 is an epoxy adhesive bonding layer. The presence of inherent polar hydroxyl groups and ether bonds in the epoxy resin molecular chain makes it have high adhesion to various substances. The epoxy resin has low shrinkage when curing and generates small internal stress, which also helps to improve the adhesion strength. The second sound insulation layer 203 is a non-woven fabric The sound insulation layer, the non-woven fabric has the characteristics of moisture-proof, breathable, flexible, thin, flame-retardant, non-toxic and odorless, low price, and recyclable. It can be used in different industries, such as sound insulation, heat insulation, electric heaters, masks, clothing, and medical use. The second bonding layer 204 is a phenolic resin bonding layer, which has good acid resistance, mechanical properties, and heat resistance. It is widely used in anti-corrosion engineering, adhesives, flame-retardant materials, grinding wheel manufacturing and other industries. The third sound insulation layer 205 is a sound insulation board sound insulation layer, and the sound insulation board is a plate that acts on the sound insulation effect.

[0030] (2) The fireproof layer 301 is an aluminum silicate fireproof layer. This material has the characteristics of light weight, high temperature resistance, thermal stability, low thermal conductivity, small heat capacity, good mechanical vibration resistance, heating, good thermal insulation performance, and good expansion. The aluminum silicate fiberboard, aluminum silicate fiber felt, aluminum silicate fiber felt, and aluminum silicate fiber felt products made through special treatment have the characteristics of low thermal conductivity, high temperature resistance, light weight, long service life, high tensile strength, good elasticity, and non-toxicity. It is a new material to replace asbestos and is widely used in thermal insulation in metallurgy, electricity, machinery, chemical industry and other industries. The waterproof layer 302 is a polyurethane waterproof coating, which has the characteristics of high strength, large elongation, good water resistance, etc., and has strong adaptability to deformation of the base layer. The polyurethane waterproof coating is a single-component environmentally friendly waterproof coating with liquid construction. It is based on imported polyurethane prepolymers, without additives such as tar and asphalt. It solidifies after contact with moisture in the air to form a solid, tough, seamless, integral anti-film on the surface of the base layer. The weather-resistant layer 303 is an amino resin weather-resistant layer. The paint film using amino resin as a cross-linking agent has excellent gloss, color retention, hardness, chemical resistance, water resistance and weather resistance. Therefore, coatings using amino resin as a cross-linking agent are widely used in industrial coatings such as automobiles, industrial and agricultural machinery, rigid furniture, household appliances and metal pre-coating. The wear-resistant layer 304 is a polyarylate wear-resistant layer with excellent transparency. When the thickness is 2mm, the light transmittance is above 87%, and it has good ultraviolet shielding properties. The comprehensive mechanical properties are very good, with good creep resistance, toughness, strain recovery, wear resistance and high surface hardness.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sound insulation aluminum single panel, comprising a substrate (1), characterized in that: The upper and lower sides of the substrate (1) are both provided with sound insulation mechanisms (2), and the opposite sides of the two sound insulation mechanisms (2) are both provided with protection mechanisms (3); The sound insulation mechanism (2) comprises a first sound insulation layer (201) fixed to the upper and lower sides of the substrate (1); a first adhesive layer (202) is fixed to the opposite sides of the two first sound insulation layers (201); a second sound insulation layer (203) is fixed to the opposite sides of the two first adhesive layers (202); a second adhesive layer (204) is fixed to the opposite sides of the two second sound insulation layers (203); and a third sound insulation layer (205) is fixed to the opposite sides of the two second adhesive layers (204).

2. The sound insulation aluminum veneer according to claim 1, characterized in that: The first sound insulation layer (201) is a polyester fiber sound insulation cotton sound insulation layer, and the first adhesive layer (202) is an epoxy adhesive layer.

3. The sound insulation aluminum veneer according to claim 1, characterized in that: The second sound insulation layer (203) is a non-woven fabric sound insulation layer, and the second adhesive layer (204) is a phenolic resin adhesive layer.

4. The sound insulation aluminum veneer according to claim 1, characterized in that: The third sound insulation layer (205) is a sound insulation board sound insulation layer, and the substrate (1) is an aluminum single plate.

5. The sound insulation aluminum veneer according to claim 1, characterized in that: The protection mechanism (3) comprises two fireproof layers (301) fixed to opposite sides of the two third sound insulation layers (205), a waterproof layer (302) being fixed to opposite sides of the two fireproof layers (301), a weather-resistant layer (303) being fixed to opposite sides of the two waterproof layers (302), and a wear-resistant layer (304) being fixed to opposite sides of the two weather-resistant layers (303).

6. The sound insulation aluminum veneer according to claim 5, characterized in that: The fireproof layer (301) is an aluminum silicate fireproof layer, and the waterproof layer (302) is a polyurethane waterproof coating.

7. The sound insulation aluminum veneer according to claim 5, characterized in that: The weather-resistant layer (303) is an amino resin weather-resistant layer, and the wear-resistant layer (304) is a polyarylate wear-resistant layer.