Novel energy storage connector

By designing a locking mechanism with a double safety structure in the energy storage connector, the problem of unstable connection due to wear in the existing technology is solved, and a more stable connection between the male and female connectors is achieved.

CN222380974UActive Publication Date: 2025-01-21DONGGUAN PAIGE RUI ELECTRIC CO LTD
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Patent Information

Application Number
CN202420123691.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-18
Publication Date
2025-01-21
Estimated Expiration
2034-01-18

AI Technical Summary

Technical Problem

The engagement structure of the existing energy storage connector is prone to wear and failure after long-term and frequent connections, resulting in unstable connection between the male and female heads and easy separation.

Method used

A new type of energy storage connector is designed, which adopts a double safety structure. The male and female connectors are locked simultaneously through locking structure one and locking structure two. When any one locking structure fails, the other one can ensure the connection. stability.

Benefits of technology

The stability and effectiveness of the connection between the male and female heads are achieved, and the unstable connection caused by the failure of a single locking structure is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel energy storage connector, which relates to the technical field of electric power and comprises a female head module, a male head module and a connecting module connected between the female head module and the male head module, and the connecting module and the male head module are fixedly connected through a first locking structure and a second locking structure respectively. When any one of the first locking structure and the second locking structure fails, the other locking structure can ensure that the connection module and the male head module are not separated, and a double-insurance structure is formed. According to the novel energy storage connector, on the basis of the mechanism in the prior art, in the connection structure of the male head and the female head, not only is the common locking structure I arranged, but also the locking structure II is additionally arranged, the two locking structures can lock the male head and the female head at the same time, and after any locking structure fails, the other locking structure can work normally; and stability and effectiveness of connection of the male head and the female head are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric power, in particular to a novel energy storage connector. Background Art

[0002] The energy storage connector is a device specifically used to connect energy storage systems. It can achieve effective connection between various components within the energy storage system to ensure smooth energy storage and release.

[0003] In the prior art, commonly used energy storage connectors, such as the one shown in the patent publication "A Connector for Energy Storage Power Sources" (CN218386034U), feature a single locking structure consisting of a latch and a female locking groove at the connection point to prevent the male and female connectors from falling off after connection. However, this locking structure can easily fail due to increased wear after long-term and frequent use, resulting in an unstable connection between the male and female connectors and prone to separation. Utility Model Content

[0004] In view of the deficiencies of the prior art, the present invention provides a novel energy storage connector, which solves the problems raised by the above background technology.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a new energy storage connector, including a female module, a male module and a connecting module connected between the female module and the male module, wherein the connecting module and the male module are fixedly connected by a locking structure 1 and a locking structure 2, respectively. When either the locking structure 1 or the locking structure 2 fails, the other can ensure that the connecting module and the male module will not be separated, forming a double insurance structure.

[0006] Furthermore, the female module includes terminal 1, one end of which is provided with a reserved hole, and the other end is fixedly sleeved with a cable waterproof connector, the outer movably sleeve of the cable waterproof connector is provided with a nut, and the inner wall of the nut is provided with an internal thread.

[0007] Furthermore, the connection module includes a shell, a slot is provided inside the shell, a plug-in sleeve is fixedly connected inside the slot, a reserved slot 1 is provided on one side of the shell, and a reserved slot 2 is provided on the edge of the top of the shell, the slot, reserved slot 1 and reserved slot 2 are connected, and the bottom of the reserved slot 1 is fixedly connected to a limiting member 1.

[0008] Furthermore, a pin is fixedly inserted into the side of the shell, an unlocking handle is rotatably connected to the outside of the unlocking handle, a lock tongue is integrally connected to the top of the unlocking handle, and a limiting member 2 is fixedly connected to the inner side of the bottom of the unlocking handle, and a spring is commonly connected between the limiting member 2 and the limiting member 1.

[0009] Furthermore, the inside of the plug-in cylinder is fixedly connected to a conductive cylinder, the bottom end of the conductive cylinder is integrally connected to a plug-in boss, the inside of the conductive cylinder is fixedly connected to a crown spring, and the bottom end of the inside of the conductive cylinder is fixedly connected to a locking buckle.

[0010] Furthermore, the male module includes a terminal shell, a step groove is provided on the outside of the terminal shell, a terminal 2 is fixedly inserted inside the terminal shell, the bottom end of the terminal 2 is a hollow structure, and an annular groove is provided inside the hollow structure.

[0011] Furthermore, the locking structure 1 is composed of an annular slot and a locking buckle, the top of the locking buckle is integrally connected with a locking contact, the bottom of the locking contact is provided with a locking slot with a diameter smaller than the diameter of the top of the locking buckle, and the inside of the locking contact is provided with a margin groove. When the connecting module and the male head module are connected, the bottom end of the terminal 2 is inserted into the outside of the locking contact, and the locking contact is fixed in the annular slot.

[0012] Furthermore, the second locking structure is composed of a step groove, an unlocking handle, a spring, and a lock tongue. When the connecting module and the male module are connected, the unlocking handle is pushed outward by the spring to deflect, thereby achieving the engagement and fixation of the lock tongue with the step groove.

[0013] Furthermore, an inlet communicating with the plug-in cylinder is integrally connected to the other side of the shell, and an external thread is provided on the surface of the inlet.

[0014] The utility model provides a new energy storage connector. Compared with the existing technology, it has the following advantages:

[0015] This new energy storage connector, based on the mechanism of the existing technology, not only provides the commonly used locking structure 1 in the connection structure of the male and female heads, but also adds an additional locking structure 2. The two locking structures can lock the male and female heads at the same time. If any locking structure fails, the other can still work normally, ensuring the stability and effectiveness of the connection between the male and female heads. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the disassembly of the utility model;

[0017] Figure 2 This is a schematic structural diagram of the housing in the present invention;

[0018] Figure 3 It is a schematic diagram of the locking buckle and the second terminal engagement structure in the present invention;

[0019] Figure 4 This is a schematic structural diagram of the unlocking handle in the present utility model;

[0020] Figure 5 This is a cross-sectional view of the locking tongue and the step groove in the present invention;

[0021] Figure 6 This is a cross-sectional view of the lock tongue disengaging from the step groove in the present invention.

[0022] In the figure: 1. Female module; 11. Terminal 1; 12. Reserved hole; 13. Cable waterproof connector; 14. Nut; 15. Internal thread; 2. Connection module; 21. Housing; 22. Slot; 23. Connector; 24. Reserved slot 1; 25. Reserved slot 2; 26. Limiter 1; 27. Pin; 28. Unlocking handle; 281. Lock tongue; 282. Limiter 2; 29. ​​Spring; 210. Conductive tube; 211. Connecting boss; 212. Crown spring; 213. Locking buckle; 214. Locking slot; 215. Engaging contact; 216. Allowance slot; 217. External thread; 3. Male module; 31. Terminal housing; 32. Step slot; 33. Terminal 2; 34. Annular slot; 4. Sealing ring. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-6 The utility model provides a technical solution: a new energy storage connector, including a female module 1, a male module 3 and a connecting module 2 connected between the female module 1 and the male module 3. First, the connecting module 2 and the male module 3 are fixedly connected by a locking structure 1 and a locking structure 2 respectively. When any one of the locking structure 1 and the locking structure 2 fails, the other can ensure that the connecting module 2 and the male module 3 will not be separated, forming a double insurance structure, which can ensure that the connecting module 2 and the male module 3 are less likely to be separated, thereby ensuring the stability of the connection of the entire energy storage connector during use.

[0025] Secondly, the female module 1 includes a terminal 11, and a reserved hole 12 is provided at one end of the terminal 11. The reserved hole 12 can be fixedly connected to the plug-in boss 211 by stamping or riveting to ensure conductivity. The other end is fixedly sleeved with a cable waterproof connector 13, which is used to connect external cables. The external movable sleeve of the cable waterproof connector 13 is provided with a nut 14, and the inner wall of the nut 14 is provided with an internal thread 15. The end of the cable waterproof connector 13 will shrink toward the center point after being squeezed by external force. The cable is inserted into the cable waterproof connector 13. After the nut 14 is connected to the external thread 217 of the housing 21 through the internal thread 15, the end of the cable waterproof connector 13 will be squeezed and tightened, thereby clamping the cable, and a sealing ring 4 is also provided at the connection between the nut 14 and the housing 21 to improve the waterproof sealing performance here;

[0026] The connecting module 2 includes a shell 21, and a slot 22 is provided inside the shell 21. The slot 22 allows the terminal shell 31 to be inserted into the interior of the shell 21. The interior of the slot 22 is fixedly connected to the plug-in barrel 23, and the terminal 2 33 is plugged into the interior of the plug-in barrel 23. A reserved slot 1 24 is provided on one side of the shell 21, and an entrance connected to the plug-in barrel 23 is integrally connected to the other side of the shell 21. The surface of the entrance is provided with an external thread 217, and a reserved slot 25 is provided on the edge of the top of the shell 21 (the reserved slot 1 24 is used to accommodate the unlocking handle 28, and the reserved slot 25 is used to accommodate the lock tongue 281). The slot 22, the reserved slot 1 24, and the reserved slot 25 are connected. The bottom of the reserved slot 1 24 is fixedly connected to the limiting member 1 26, and a pin shaft 27 is fixedly inserted into the side of the shell 21. The outside of the pin shaft 27 is rotatably connected to the unlocking handle 28 (the unlocking handle 28 can be centered on the pin shaft 27, The top of the unlocking handle 28 is integrally connected with a lock tongue 281 (when the unlocking handle 28 is in a vertical state, the lock tongue 281 is engaged with the step groove 32), the inner side of the bottom of the unlocking handle 28 is fixedly connected with the limit member 282, and the limit member 282 and the limit member 1 26 are commonly connected with a spring 29 (when the spring 29 is in its original length state, the unlocking handle 28 is in a vertical state), the interior of the plug-in cylinder 23 is fixedly connected with a conductive cylinder 210, the bottom end of the conductive cylinder 210 is integrally connected with a plug-in boss 211, and the interior of the conductive cylinder 210 is fixedly connected with a crown spring 212 (the crown spring 212 is large at both ends and small in the middle. The parts at both ends contact the inner wall of the conductive cylinder 210, and the middle part contacts the surface of the terminal 2 33 to achieve conductivity), and the bottom end of the conductive cylinder 210 is fixedly connected with a locking buckle 213;

[0027] The male module 3 includes a terminal shell 31, and a step groove 32 is provided on the outside of the terminal shell 31 (the step groove 32 is provided so that it can engage with the lock tongue 281), and a terminal 2 33 is fixedly inserted inside the terminal shell 31. The bottom end of the terminal 2 33 is a hollow structure, and an annular slot 34 is provided inside the hollow structure.

[0028] Among them, the locking structure 1 is composed of 34 and a locking buckle 213. The top of the locking buckle 213 is integrally connected with a locking contact 215. The bottom of the locking contact 215 is provided with a locking slot 214 with a diameter smaller than the top diameter of the locking buckle 213. The inside of the locking contact 215 is provided with a residual groove 216 (the setting of the residual groove 216 is to allow the locking contact 215 to be squeezed when the terminal 2 33 is inserted, so that the diameter of the locking contact 215 can be reduced, so that the locking contact 215 can enter the hollow structure at the bottom end of the terminal 2 33, so that the locking contact 215 and the annular slot are locked. 34 are engaged together), when the connecting module 2 and the male module 3 are connected, the bottom end of the terminal 2 33 is inserted into the outside of the engaging contact 215, and the engaging contact 215 is engaged and fixed with the annular engaging groove 34. The locking structure 2 is composed of the step groove 32, the unlocking handle 28, the spring 29, and the lock tongue 281. When the connecting module 2 and the male module 3 are connected, the unlocking handle 28 is pushed outward by the spring 29 to deflect, so that the lock tongue 281 is engaged and fixed with the step groove 32. When unlocking, press the bottom end of the unlocking handle 28 to allow the unlocking handle 28 to drive the lock tongue 281 to deflect, and the lock tongue 281 can be disengaged from the step groove 32.

[0029] During use, when connecting the energy storage connector, the connection module 2 and the female module 1 are an integral unit, which can also be collectively referred to as the female connector. That is, the two are initially assembled. First, the conductive end of the cable is inserted into the cable waterproof connector 13, so that the conductive end surface of the cable contacts the terminal 11 to ensure conductivity. Then, the nut 14 is connected to the housing 21 through the thread, and the cable is connected and fixed.

[0030] Subsequently, the male module 3 needs to be inserted into the connecting module 2. When inserting, the bottom end of the unlocking handle 28 needs to be pressed first. The unlocking handle 28 will deflect, so that the locking tongue 281 will be separated from the reserved groove 25. Then the entire male module 3 is inserted into the housing 21. After being inserted to the bottom, the second terminal 33 is locked and fixed with the locking buckle 213. At this time, the unlocking handle 28 is released and reset to a vertical position. The locking tongue 281 is locked with the step groove 32 to form a second locking structure, which doubles the protection against falling off.

[0031] When the male module 3 needs to be removed, similarly, press the bottom end of the unlocking handle 28, the unlocking handle 28 will deflect, and the locking tongue 281 and the step groove 32 will no longer be engaged. Then, pull out the male module 3 with force, and the terminal 2 33 and the locking buckle 213 will be separated.

Claims

1. A novel energy storage connector, comprising a female module (1), a male module (3) and a connecting module (2) connected between the female module (1) and the male module (3), characterized in that: The connection module (2) and the male module (3) are fixedly connected via a locking structure 1 and a locking structure 2 respectively; when either the locking structure 1 or the locking structure 2 fails, the other can ensure that the connection module (2) and the male module (3) will not be separated, thereby forming a double insurance structure.

2. A new type of energy storage connector according to claim 1, characterized in that: The female connector module (1) comprises a terminal 1 (11), one end of the terminal 1 (11) is provided with a reserved hole (12), the other end of the terminal 1 (11) is fixedly sleeved with a cable waterproof connector (13), the outer movably sleeved of the cable waterproof connector (13) is provided with a nut (14), and the inner wall of the nut (14) is provided with an internal thread (15).

3. A new type of energy storage connector according to claim 1, characterized in that: The connection module (2) comprises a shell (21), a slot (22) is provided inside the shell (21), a plug-in tube (23) is fixedly connected inside the slot (22), a reserved slot 1 (24) is provided on one side of the shell (21), and a reserved slot 2 (25) is provided on the edge of the top of the shell (21), the slot (22), the reserved slot 1 (24), and the reserved slot 2 (25) are connected, and a limiting member 1 (26) is fixedly connected to the bottom of the reserved slot 1 (24).

4. A new type of energy storage connector according to claim 3, characterized in that: A pin shaft (27) is fixedly inserted into the side of the housing (21); an unlocking handle (28) is rotatably connected to the outside of the pin shaft (27); a locking tongue (281) is integrally connected to the top of the unlocking handle (28); a second limiting member (282) is fixedly connected to the inside of the bottom of the unlocking handle (28); and a spring (29) is commonly connected between the second limiting member (282) and the first limiting member (26).

5. A new type of energy storage connector according to claim 4, characterized in that: A conductive cylinder (210) is fixedly connected inside the plug cylinder (23), a plugging boss (211) is integrally connected to the bottom end of the conductive cylinder (210), a crown spring (212) is fixedly connected inside the conductive cylinder (210), and a locking buckle (213) is fixedly connected to the bottom end of the conductive cylinder (210).

6. A new type of energy storage connector according to claim 5, characterized in that: The male module (3) comprises a terminal shell (31), the outside of the terminal shell (31) is provided with a step groove (32), the inside of the terminal shell (31) is fixedly inserted with a second terminal (33), the bottom end of the second terminal (33) is a hollow structure, and the inside of the hollow structure is provided with an annular slot (34).

7. A new type of energy storage connector according to claim 6, characterized in that: The locking structure 1 is composed of an annular groove (34) and a locking buckle (213); the top of the locking buckle (213) is integrally connected with a locking contact (215); the bottom of the locking contact (215) is provided with a locking groove (214) whose diameter is smaller than the top diameter of the locking buckle (213); the inside of the locking contact (215) is provided with a residual groove (216); when the connection module (2) and the male module (3) are connected, the bottom end of the terminal 2 (33) is inserted into the outside of the locking contact (215), and the locking contact (215) is fixedly engaged with the annular groove (34).

8. A new type of energy storage connector according to claim 6, characterized in that: The second locking structure is composed of a step groove (32), an unlocking handle (28), a spring (29), and a locking tongue (281). When the connection module (2) and the male module (3) are connected, the unlocking handle (28) is pushed outward by the spring (29) to deflect, thereby achieving the locking tongue (281) and the step groove (32) being engaged and fixed.

9. A new type of energy storage connector according to claim 3, characterized in that: The other side of the housing (21) is integrally connected with an inlet that is in communication with the plug-in cylinder (23), and the surface of the inlet is provided with an external thread (217).

Citation Information

Patent Citations

  • Connector for energy storage power supply

    CN218386034U