Polishing device for nickel base alloy pipe machining
By designing a polishing device for nickel-based alloy tube processing, the screw rod and the moving thread block are used to drive the chiba polishing wheel deep into the inner cavity of the nickel-based alloy tube, and the motor is driven to rotate synchronously, thereby achieving efficient polishing of the inner and outer walls of the nickel-based alloy tube. , solving the problem of low inner wall polishing efficiency in the existing technology.
Patent Information
- Application Number
- CN202421127978.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing nickel-based alloy tube polishing device is difficult to efficiently polish the inner wall of the nickel-based alloy tube, resulting in a low polishing efficiency.
A polishing device for the processing of nickel -based alternative tube processing is designed. The combined structure of the screw and the mobile thread block is used to drive the Qianye polishing wheel to deeply penetrate the inner cavity of the nickel alloy pipe, and to drive the Chiba polishing wheel through the motor to the nickel The polishing of the inner wall of the inner wall of the conformity pipe is polished with polishing rollers to the outer wall.
The inner and outer wall of the nickel -based alloy pipe is implemented at the same time, which improves the polishing efficiency, and solves the problem of low inner wall polishing efficiency in the existing technology.
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Figure CN222386702U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipe processing, in particular to a polishing device for processing nickel-based alloy pipes. Background Art
[0002] Nickel-based alloy refers to a type of alloy with comprehensive properties such as high strength and certain resistance to oxidation and corrosion at high temperatures of 650-1000°C. It has replaced Ti-stabilized stainless steel and is widely used in pipe manufacturing. Nickel-based alloy pipes need to go through many processes during the processing, among which nickel-based alloy pipes need to be polished.
[0003] The existing nickel-based alloy tube polishing device often polishes the outer wall of the nickel-based alloy tube alone during polishing, which is inconvenient to polish the inner wall of the nickel-based alloy tube and has low polishing efficiency. Therefore, we propose a nickel-based alloy tube processing polishing device. Utility Model Content
[0004] The utility model aims to provide a polishing device for nickel-based alloy pipe processing
[0005] In order to achieve the above-mentioned invention object, the utility model provides the following technical solutions:
[0006] The present application is specifically as follows: A polishing device for nickel-based alloy tube processing, comprising:
[0007] A bottom plate, a groove is provided on the rear end surface of the bottom plate, a group of symmetrically arranged polishing rollers are provided on the front end surface of the bottom plate, pulleys are provided at the front ends of the two polishing rollers, belts are provided on the outer walls of the two pulleys, a hydraulic cylinder is provided on the rear side of the front end surface of the bottom plate, a connecting plate is provided at the telescopic end of the hydraulic cylinder, telescopic rods are provided at both the front and rear ends of the right end bottom of the connecting plate, a uniformly distributed connecting frame is provided at the bottom of the left end of the connecting plate, and a group of rotating wheels are provided in the middle of the connecting frame;
[0008] The screw rod is located in a groove opened on the rear end surface of the base plate, a movable thread block is arranged at the rear end of the screw rod, a rotating rod is arranged at the upper end of the front side of the movable thread block, and a flap polishing wheel is arranged at the front end of the rotating rod.
[0009] As the preferred technical solution of this application,
[0010] The polishing roller on the left end is provided with support rods on both sides, a rotating column is provided in the middle of the support rod, a side grinding wheel is provided on the right end of the rotating column, bolts are provided on both sides of the upper end of the support rod, and clamping plates are provided on the opposite sides of the two bolts.
[0011] As the preferred technical solution of this application,
[0012] The upper ends of the two polishing rollers are provided with nickel-based alloy tubes, and the front side of the pulley at the right end is provided with a first motor.
[0013] As the preferred technical solution of this application,
[0014] The rear end of the screw rod passes through the rear side wall of the bottom plate and is provided with a second motor, and the rear end of the rotating rod passes through the movable threaded block and is provided with a third motor.
[0015] As the preferred technical solution of this application,
[0016] The outer wall of the front end of the rotating rod is provided with an external thread, and the inner wall of the thousand-blade polishing wheel is provided with an internal thread, and the external thread matches the internal thread.
[0017] As the preferred technical solution of this application,
[0018] Trapezoidal blocks are arranged on both sides of the upper end of the groove, and trapezoidal grooves are respectively opened on both sides of the lower end of the movable thread block, and the trapezoidal blocks match the trapezoidal grooves.
[0019] As the preferred technical solution of this application,
[0020] Slide grooves are provided on the left and right sides of the upper ends of the two support rods, and the bottoms of the clamping plates are respectively located in the slide grooves.
[0021] Compared with the prior art, the beneficial effects of the utility model are:
[0022] In the scheme of this application:
[0023] 1. The second motor drives the screw to rotate, and the rotation of the screw drives the moving thread block to move forward. The movement of the moving thread block drives the rotating rod and the Qianye polishing wheel to move forward synchronously, so that the rotating rod and the Qianye polishing wheel penetrate into the inner cavity of the nickel-based alloy tube and contact the inner wall of the nickel-based alloy tube. The third motor drives the rotating rod and the Qianye polishing wheel to rotate synchronously, thereby polishing the inner wall of the nickel-based alloy tube, and cooperates with two polishing rollers to polish the outer wall of the nickel-based alloy tube. The inner and outer walls of the nickel-based alloy tube can be polished at the same time, thereby improving the polishing efficiency.
[0024] 2. The staff rotates the two rotating columns respectively, so that the side grinding wheels contact the edge of the nickel-based alloy tube respectively, and polishes the tube mouth of the nickel-based alloy tube. The staff rotates the bolts respectively, and the rotation of the bolts pushes the clamping plate to move to the opposite side under the restriction of the slide groove, so that the clamping plate contacts the outer wall of the rotating column, and clamps the rotating column to prevent displacement during work and affect the polishing efficiency.
[0025] 3. The staff rotates the Chiba polishing wheel. Since the Chiba polishing wheel is threadedly connected to the rotating rod, the Chiba polishing wheel can be removed. The disassembly and assembly are convenient, and a new Chiba polishing wheel can be replaced according to the needs of use to prevent the Chiba polishing wheel from being used for a long time and affecting the polishing accuracy and quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0027] In the attached picture:
[0028] Figure 1 This is a schematic diagram of the structure of the polishing device for nickel-based alloy pipe processing of the utility model;
[0029] Figure 2 This is a schematic diagram of the polishing roller, pulley and belt structure of the utility model;
[0030] Figure 3 This is a schematic diagram of the structure of the hydraulic cylinder, connecting plate, telescopic rod and rotating wheel of the utility model;
[0031] Figure 4 This is a schematic diagram of the structure of the screw rod, movable thread block, rotating rod and thousand-leaf polishing wheel of the utility model;
[0032] Figure 5 This is a schematic diagram of the structure of the side grinding wheel, bolts and clamping plate of the utility model;
[0033] In the figure: 100, bottom plate; 101, polishing roller; 102, pulley; 103, belt; 104, first motor; 105, nickel-based alloy tube; 106, hydraulic cylinder; 107, connecting plate; 108, telescopic rod; 109, connecting frame; 110, rotating wheel; 111, screw rod; 112, moving thread block; 113, second motor; 114, rotating rod; 115, thousand-leaf polishing wheel; 116, third motor; 117, supporting rod; 118, rotating column; 119, side grinding wheel; 120, bolt; 121, clamping plate. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0035] See also Figure 1 , 23.4. A polishing device for processing a nickel-based alloy tube, comprising: a bottom plate 100, a groove is provided on the rear end surface of the bottom plate 100, a group of symmetrically arranged polishing rollers 101 are arranged on the front end surface of the bottom plate 100, pulleys 102 are arranged at the front ends of the two polishing rollers 101, the pulleys 102 are fixedly connected to the middle part of the front end of the polishing rollers 101, belts 103 are arranged on the outer walls of the two pulleys 102, and the belts 103 are sleeved on the outer walls of the two pulleys 102, a hydraulic cylinder 106 is arranged on the rear side of the front end surface of the bottom plate 100, the bottom of the hydraulic cylinder 106 is fixedly connected to the bottom plate 100, a connecting plate 107 is arranged at the telescopic end of the hydraulic cylinder 106, the telescopic end of the hydraulic cylinder 106 is fixedly connected to the bottom of the connecting plate 107, and telescopic rods 108 are arranged at the front and rear ends of the bottom of the right end of the connecting plate 107, The telescopic end of the telescopic rod 108 is fixedly connected to the bottom of the front and rear ends of the connecting plate 107, and a uniformly distributed connecting frame 109 is provided at the bottom of the left end of the connecting plate 107. The upper end of the connecting frame 109 is fixedly connected to the bottom of the connecting plate 107, and a group of rotating wheels 110 are provided in the middle of the connecting frame 109, and the rotating wheels 110 are rotatably connected to the connecting frame 109; the screw rod 111, the screw rod 111 is located in a groove opened on the rear end surface of the bottom plate 100, and a movable thread block 112 is provided at the rear end of the screw rod 111, and the movable thread block 112 is threadedly rotatably connected to the screw rod 111, and a rotating rod 114 is provided at the upper end of the front side of the movable thread block 112, and the rear end of the rotating rod 114 is fixedly connected to the movable thread block 112, and a thousand-leaf polishing wheel 115 is provided at the front end of the rotating rod 114, and the thousand-leaf polishing wheel 115 is threadedly connected to the rotating rod 114.
[0036] See also Figure 1 , 5 , support rods 117 are respectively provided on the front and rear sides of the left end of the left end polishing roller 101, and the support rod 117 is fixedly connected to the bottom plate 100, and a rotating column 118 is provided in the middle of the support rod 117, and the rotating column 118 is rotatably connected to the support rod 117, and a side grinding wheel 119 is provided on the right end of the rotating column 118, and the side grinding wheel 119 is rotatably connected to the rotating column 118, and bolts 120 are provided on the front and rear sides of the upper end of the support rod 117, and the bolts 120 are threadedly rotatably connected to the support rod 117, and clamping plates 121 are respectively provided on the opposite sides of the two bolts 120, and the clamping plates 121 are rotatably connected to the bolts 120. The clamping plates 121 are provided to facilitate clamping and fixing the rotating column 118 to prevent the position from shifting during work.
[0037] See also Figure 1 , 2 A nickel-based alloy tube 105 is provided at the upper end of the two polishing rollers 101, and a first motor 104 is provided on the front side of the right end pulley 102. The rotation of the first motor 104 drives the pulley 102 and the belt 103 to rotate, thereby driving the two polishing rollers 101 to rotate.
[0038] See also Figure 4The rear end of the screw rod 111 passes through the rear side wall of the bottom plate 100 and is provided with a second motor 113. The rear end of the rotating rod 114 passes through the movable threaded block 112 and is provided with a third motor 116. The third motor 116 drives the rotating rod 114 and the thousand-leaf polishing wheel 115 to rotate synchronously, thereby grinding and polishing the inner wall of the nickel-based alloy tube 105.
[0039] See also Figure 4 The outer wall of the front end of the rotating rod 114 is provided with an external thread, and the inner wall of the thousand-leaf polishing wheel 115 is provided with an internal thread. The external thread matches the internal thread. The external thread and the internal thread are matched, which is convenient for replacing the thousand-leaf polishing wheel 115 and convenient for disassembly and assembly, thereby preventing the thousand-leaf polishing wheel 115 from being worn out due to long-term use and affecting the polishing quality.
[0040] See also Figure 1 Trapezoidal blocks are provided on both sides of the upper end of the groove, and trapezoidal grooves are respectively provided on both sides of the lower end of the movable thread block 112. The trapezoidal blocks match the trapezoidal grooves. The trapezoidal blocks match the trapezoidal grooves, which is convenient for limiting the position of the movable thread block 112 to prevent the position from being offset during the movement process.
[0041] See also Figure 5 The left and right sides of the upper ends of the two support rods 117 are provided with sliding grooves, and the bottoms of the clamping plates 121 are respectively located in the sliding grooves. The sliding grooves are provided to guide the position of the clamping plates 121 to prevent the position from being offset during movement.
[0042] Specifically, when the device is in use, the nickel-based alloy tube 105 is placed in the middle of the two polishing rollers 101, and the hydraulic cylinder 106 is started. The hydraulic cylinder 106 is extended and retracted to drive the telescopic rod 108, the connecting plate 107, the connecting frame 109 and the rotating wheel 110 to extend and retract downward synchronously, so that the rotating wheel 110 contacts the upper surface of the nickel-based alloy tube 105. The staff rotates the two rotating columns 118 respectively, so that the side grinding wheels 119 contact the tube mouths of the nickel-based alloy tube 105 respectively. The staff rotates the bolts 120 respectively, and the bolts 120 rotate to push the clamping plate 121 to move to the opposite side under the restriction of the slide groove, so that the clamping plate 121 contacts the outer wall of the rotating column 118, and the rotating column 118 is clamped and fixed respectively. At this time, the second motor 113 is started, and the second motor 113 works to drive the screw rod 111 to rotate, and the screw rod 111 rotates to drive the moving thread block 112 Move forward, the moving thread block 112 drives the rotating rod 114 and the Qianye polishing wheel 115 to move forward synchronously, so that the rotating rod 114 and the Qianye polishing wheel 115 penetrate into the inner cavity of the nickel-based alloy tube 105 and contact the inner wall of the nickel-based alloy tube 105 until they move to a suitable position, and the second motor 113 is turned off. At this time, the first motor 104 and the third motor 116 are started respectively, and the first motor 104 drives the right end pulley 102 to rotate, and the right end pulley 102 rotates to drive the belt 103 to rotate, and the belt 103 rotates to drive the left end pulley 102 to rotate, and the two pulleys 102 rotate to drive the two polishing rollers 101 to rotate, and the outer wall of the nickel-based alloy tube 105 is polished and polished. The third motor 116 drives the rotating rod 114 and the Qianye polishing wheel 115 to rotate synchronously, thereby polishing the inner wall of the nickel-based alloy tube 105.
Claims
1. A polishing device for nickel-based alloy tube processing, characterized in that: include: A bottom plate (100), wherein a groove is formed on the rear end surface of the bottom plate (100), a group of symmetrically arranged polishing rollers (101) are arranged on the front end surface of the bottom plate (100), a pulley (102) is arranged at the front end of each of the two polishing rollers (101), and a belt (103) is arranged on the outer wall of each of the two pulleys (102), a hydraulic cylinder (106) is arranged on the rear side of the front end surface of the bottom plate (100), a connecting plate (107) is arranged at the telescopic end of the hydraulic cylinder (106), telescopic rods (108) are arranged at the front and rear ends of the right end bottom of the connecting plate (107), a uniformly distributed connecting frame (109) is arranged at the left end bottom of the connecting plate (107), and a group of rotating wheels (110) are arranged in the middle of each of the connecting frames (109); A screw rod (111), the screw rod (111) is located in a groove formed on the rear end surface of the base plate (100), a movable thread block (112) is provided at the rear end of the screw rod (111), a rotating rod (114) is provided at the front upper end of the movable thread block (112), and a thousand-blade polishing wheel (115) is provided at the front end of the rotating rod (114).
2. A polishing device for nickel-based alloy tube processing according to claim 1, characterized in that: The polishing roller (101) at the left end is provided with support rods (117) on both sides of the front and rear of the left end, a rotating column (118) is provided in the middle of the support rod (117), a side grinding wheel (119) is provided at the right end of the rotating column (118), bolts (120) are provided on both sides of the front and rear of the upper end of the support rod (117), and clamping plates (121) are provided on the opposite sides of the two bolts (120).
3. The polishing device for nickel-based alloy tube processing according to claim 1, characterized in that: A nickel-based alloy tube (105) is arranged at the upper ends of the two polishing rollers (101), and a first motor (104) is arranged at the front side of the belt pulley (102) at the right end.
4. The polishing device for nickel-based alloy tube processing according to claim 1, characterized in that: The rear end of the screw rod (111) passes through the rear side wall of the bottom plate (100) and is provided with a second motor (113), and the rear end of the rotating rod (114) passes through the movable threaded block (112) and is provided with a third motor (116).
5. The polishing device for nickel-based alloy tube processing according to claim 1, characterized in that: The outer wall of the front end of the rotating rod (114) is provided with an external thread, and the inner wall of the thousand-blade polishing wheel (115) is provided with an internal thread, and the external thread matches the internal thread.
6. A polishing device for nickel-based alloy tube processing according to claim 1, characterized in that: Trapezoidal blocks are arranged on both sides of the upper end of the groove, and trapezoidal grooves are respectively opened on both sides of the lower end of the movable thread block (112), and the trapezoidal blocks match the trapezoidal grooves.
7. A polishing device for nickel-based alloy tube processing according to claim 2, characterized in that: Slide grooves are provided on the left and right sides of the upper ends of the two support rods (117), and the bottoms of the clamping plates (121) are respectively located in the slide grooves.
Citation Information
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