Full-automatic continuous stacking machine

By installing a blower and a vacuum cleaner on the mechanical arm of a fully automatic continuous palletizer, automatic cleaning of surface residues on products after hot pressing mold processing is achieved, solving the problem of manual cleaning in the existing technology and improving production efficiency.

CN222389113UActive Publication Date: 2025-01-24LINYI JINZUO WOODWORKING MASCH MFG CO LTD
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Patent Information

Application Number
CN202421009639.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-01-24
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

When existing palletizers process products after hot pressing molds, they cannot automatically clean the residue on the lower mold and product surface, which requires manual intervention, which reduces production efficiency.

Method used

A fully automatic continuous palletizer is designed, which uses a mechanical arm to install a blower and a vacuum cleaner. By extending and contracting the mechanical arm, the blower is used to blow away the residue and the vacuum cleaner is used to collect the residue to achieve automatic cleaning.

Benefits of technology

The automatic cleaning of the residue on the surface of the tray and the lower mold has been realized, improving production efficiency and reducing the demand for manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic continuous stacking machine, and belongs to the technical field of stacking machines. A full-automatic continuous stacking machine comprises a main frame, a rail, a lifting assembly, a mechanical arm, a moving assembly, a cleaning assembly and a mechanical claw. The track is vertically mounted on the main frame in a sliding manner; the lifting assembly is used for adjusting the vertical height of the track; the mechanical arm is slidably mounted on the track; the moving assembly is used for driving the position of the mechanical arm on the track; the cleaning assembly is mounted on the mechanical arm; the mechanical claw is slidably mounted on the mechanical arm; and by installing the cleaning assembly on the mechanical arm, when the mechanical arm stretches out and draws back, residues on the tray below can be removed, and the functionality of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of palletizers, and more specifically to a full-automatic continuous palletizer. Background Art

[0002] In the production process of products, it is necessary to use a palletizer to stack the products. It can stack the products on shelves or pallets according to specific rules and levels according to the preset program.

[0003] For example, the existing patent document with publication number CN114314014A provides a palletizer and a palletizer device, which adjusts the position of the main frame through a horizontal walking mechanism and can adjust the height of the lifting frame through a lifting drive system, thereby realizing the transportation and stacking of products.

[0004] However, in the process of processing products through hot pressing molds, after the upper and lower molds are opened, residues will remain on the surface of the lower mold and the product. When the above-mentioned stacker is used to transport and stack the products, the residues on the surface of the product and the lower mold cannot be automatically cleaned and need to be cleaned manually, which reduces the efficiency of product production.

[0005] In view of this, we propose a fully automatic continuous palletizer. Utility Model Content

[0006] 1. Technical issues to be solved

[0007] The purpose of the utility model is to provide a fully automatic continuous palletizer to solve the problems raised in the above background technology.

[0008] 2. Technical solution

[0009] The utility model is realized by the following technical solutions:

[0010] A fully automatic continuous palletizer, comprising a main frame, a track, a lifting component, a mechanical arm, a moving component, a cleaning component and a mechanical claw;

[0011] The track is vertically slidably mounted on the main frame;

[0012] The lifting assembly is used to adjust the vertical height of the track;

[0013] The mechanical arm is slidably mounted on the track;

[0014] The moving assembly is used to drive the position of the mechanical arm on the track;

[0015] The cleaning component is installed on the mechanical arm;

[0016] The mechanical claw is slidably mounted on the mechanical arm.

[0017] As an optional solution of the technical solution of the present application document, the cleaning component includes a blower, and the air outlet of the blower is arranged downward.

[0018] As an optional solution of the technical solution of the present application document, the cleaning component includes a vacuum cleaner, and the air inlet of the vacuum cleaner is arranged downward.

[0019] As an optional solution of the technical solution of the present application document, the track is rotatably connected with a first rotating shaft in the horizontal direction, and first synchronous gears are fixedly installed at both ends of the first rotating shaft, and a first rack is meshedly connected to the outer side of the first synchronous gear, and the first rack is fixedly installed on the main frame;

[0020] A second rotating shaft is rotatably mounted in the vertical direction of the track, and second synchronous gears are fixedly connected to both ends of the second rotating shaft. A second rack is meshingly connected to the outer side of the second synchronous gear, and the second rack is fixedly mounted on the main frame.

[0021] As an optional solution to the technical solution of the present application document, the lifting assembly includes a lifting telescopic rod, which is fixedly installed on the main frame. The telescopic end of the lifting telescopic rod is rotatably connected to a lifting sprocket, and a chain is engaged on the outer side of the lifting sprocket. The two ends of the chain are respectively connected and fixed to the main frame and the track.

[0022] As an optional solution of the technical solution of the present application document, the moving component includes a roller, the roller is in frictional contact with the track, and the roller is rotatably mounted on the mechanical arm.

[0023] As an optional solution to the technical solution of the present application document, two translational telescopic rods are fixedly installed on the mechanical arm, and the telescopic ends of the translational telescopic rods are connected and fixed to the mechanical claws.

[0024] As an optional solution of the technical solution of this application document, walking wheels are installed at the bottom of the main frame.

[0025] 3. Beneficial effects

[0026] Compared with the prior art, the beneficial effects of the utility model are:

[0027] 1. The present application installs a blower and a vacuum cleaner on a robot arm. When the robot arm is extended, the blower can be used to blow away the residue on the surface of the tray. When the robot arm is extended or retracted, the blower can be used to blow away the residue on the surface of the lower mold, and the vacuum cleaner can be used to collect the residue, thereby increasing the production efficiency of the tray.

[0028] 2. The present application synchronizes the rotation speeds of the first synchronous gear and the second synchronous gear by installing the first rotating shaft and the second rotating shaft on the track, thereby increasing the stability when adjusting the track height. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a side chamber diagram of the overall structure of a fully automatic continuous palletizer;

[0030] Figure 2 It is a top view of the overall structure of a fully automatic continuous palletizer;

[0031] Figure 3 This is an enlarged view of the overall structure of a fully automatic continuous palletizer at point A;

[0032] Figure 4 This is an enlarged view of the overall structure of a fully automatic continuous palletizer at location B;

[0033] In the figure: 1. main frame; 101. walking wheel; 2. track; 201. first rotating shaft; 202. first synchronous gear; 203. first rack; 204. second rotating shaft; 205. second synchronous gear; 206. second rack; 3. lifting assembly; 301. lifting telescopic rod; 302. lifting sprocket; 303. chain; 4. mechanical arm; 401. translation telescopic rod; 5. moving assembly; 501. roller; 6. cleaning assembly; 601. blower; 602. vacuum cleaner; 7. mechanical claw. DETAILED DESCRIPTION

[0034] The technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0035] See also Figure 1 and Figure 2 The utility model provides a fully automatic continuous palletizer, including a main frame 1, a track 2, a lifting assembly 3, a mechanical arm 4, a moving assembly 5, a cleaning assembly 6 and a mechanical claw 7; the track 2 is vertically slidably installed on the main frame 1; the lifting assembly 3 is used to adjust the vertical height of the track 2; the mechanical arm 4 is slidably installed on the track 2; the moving assembly 5 is used to drive the position of the mechanical arm 4 on the track 2; the cleaning assembly 6 is installed on the mechanical arm 4; the mechanical claw 7 is slidably installed on the mechanical arm 4.

[0036] When the device is in use, a walking track is first laid on the ground. A walking wheel 101 is installed at the bottom of the main frame 1. By controlling the walking wheel 101 to move on the walking track, the main frame 1 moves to the front of the mold to be laid. After the upper mold is opened, the position of the mechanical arm 4 is adjusted with the help of the moving component 5, and the mechanical claw 7 is moved to the top of the pallet. During this process, the cleaning component 6 blows out air to clean the residue on the surface of the lower pallet; then the lifting component 3 controls the track 2 to descend, and the mechanical claw 7 is placed on both sides of the pallet, and the mechanical claw 7 is controlled to move and hold both sides of the pallet; then the lifting component 3 controls the track 2 to rise, and the moving component 5 controls the mechanical arm 4 to retract to the stacking station; during the retraction of the mechanical arm 4, the cleaning component 6 blows out air to clean the residue on the surface of the lower mold. After the mechanical arm 4 is retracted, the lifting component 3 controls the mechanical arm 4 to descend, and controls the mechanical claw 7 to open for palletizing. After the palletizing is completed, the mechanical arm 4 is controlled to rise, and then the device is moved to the front of the next mold.

[0037] In this embodiment, the cleaning assembly 6 includes a blower 601 and a vacuum cleaner 602. Figure 3 As shown, the blower 601 blows air downward to blow up the residue on the surface of the lower mold\tray, and then the dust collector 602 arranged downward from the air inlet is used to collect the blown-up residue.

[0038] See also Figure 4 In this embodiment, the track 2 is rotatably connected with a first rotating shaft 201 in the horizontal direction, and first synchronous gears 202 are fixedly installed at both ends of the first rotating shaft 201, and a first rack 203 is meshed and connected to the outer side of the first synchronous gear 202, and the first rack 203 is fixedly installed on the main frame 1; the track 2 is rotatably installed with a second rotating shaft 204 in the vertical direction, and second synchronous gears 205 are fixedly connected to both ends of the second rotating shaft 204, and a second rack 206 is meshed and connected to the outer side of the second synchronous gear 205, and the second rack 206 is fixedly installed on the main frame 1;

[0039] The lifting assembly 3 includes a lifting telescopic rod 301, which is fixedly installed on the main frame 1. The telescopic end of the lifting telescopic rod 301 is rotatably connected to a lifting sprocket 302, and a chain 303 is meshed on the outer side of the lifting sprocket 302. The two ends of the chain 303 are respectively connected and fixed to the main frame 1 and the track 2.

[0040] By extending and retracting the lifting and telescopic rod 301, the position of the lifting and telescopic sprocket 302 is changed, and the chain 303 is retracted and extended, so as to pull the track 2 and change the installation height of the track 2. When the height of the track 2 is adjusted, the track 2 can synchronize the descending speed of the four corners of the track 2 through the first rotating shaft 201, the first synchronous gear 202, the second rotating shaft 204, and the second synchronous gear 205, thereby increasing the stability of the track 2 when the height is adjusted.

[0041] In this embodiment, the moving assembly 5 includes a roller 501, which is in frictional contact with the track 2 and is rotatably mounted on the mechanical arm 4; two translation telescopic rods 401 are fixedly mounted on the mechanical arm 4, and the telescopic ends of the translation telescopic rods 401 are connected and fixed to the mechanical claw 7. By controlling the roller 501 to rotate, the position of the mechanical arm 4 can be adjusted; when the mechanical claw 7 is placed at the corresponding position, the mechanical claw 7 can be pushed by the translation telescopic rod 401 to change the distance between the two mechanical claws 7, so as to achieve the purpose of grabbing and putting down the pallet.

Claims

1. A fully automatic continuous palletizer, characterized in that: include: A main frame (1), a track (2), a lifting assembly (3), a mechanical arm (4), a moving assembly (5), a cleaning assembly (6) and a mechanical claw (7); The track (2) is vertically slidably mounted on the main frame (1); The lifting assembly (3) is used to adjust the vertical height of the track (2); The mechanical arm (4) is slidably mounted on the track (2); The moving assembly (5) is used to drive the position of the mechanical arm (4) on the track (2); The cleaning component (6) is mounted on the mechanical arm (4); The mechanical claw (7) is slidably mounted on the mechanical arm (4).

2. The fully automatic continuous palletizer according to claim 1, characterized in that: The cleaning component (6) comprises a blower (601), and the air outlet of the blower (601) is arranged downward.

3. The fully automatic continuous palletizer according to claim 1, characterized in that: The cleaning component (6) comprises a vacuum cleaner (602), and the air inlet of the vacuum cleaner (602) is arranged downward.

4. The fully automatic continuous palletizer according to claim 1, characterized in that: The track (2) is rotatably connected to a first rotating shaft (201) in the horizontal direction, first synchronous gears (202) are fixedly mounted on both ends of the first rotating shaft (201), a first rack (203) is meshedly connected to the outer side of the first synchronous gear (202), and the first rack (203) is fixedly mounted on the main frame (1); A second rotating shaft (204) is rotatably mounted on the track (2) in the vertical direction, and both ends of the second rotating shaft (204) are fixedly connected to second synchronous gears (205). The outer side of the second synchronous gear (205) is meshingly connected to a second rack (206), and the second rack (206) is fixedly mounted on the main frame (1).

5. The fully automatic continuous palletizer according to claim 1, characterized in that: The lifting assembly (3) comprises a lifting telescopic rod (301), wherein the lifting telescopic rod (301) is fixedly mounted on the main frame (1), the telescopic end of the lifting telescopic rod (301) is rotatably connected to a lifting sprocket (302), a chain (303) is meshed on the outer side of the lifting sprocket (302), and the two ends of the chain (303) are respectively connected and fixed to the main frame (1) and the track (2).

6. The fully automatic continuous palletizer according to claim 1, characterized in that: The moving assembly (5) comprises a roller (501), the roller (501) is in frictional contact with the track (2), and the roller (501) is rotatably mounted on the mechanical arm (4).

7. The fully automatic continuous palletizer according to claim 1, characterized in that: Two translation telescopic rods (401) are fixedly mounted on the mechanical arm (4), and the telescopic ends of the translation telescopic rods (401) are connected and fixed to the mechanical claw (7).

8. The fully automatic continuous palletizer according to claim 1, characterized in that: Travel wheels (101) are installed at the bottom of the main frame (1).

Citation Information

Patent Citations

  • Stacking machine and stacking machine equipment

    CN114314014A