Filter material hot rolling forming device
By designing a hot -rolled molding device containing hot -rolled components, the problem that the filter material needs to be cut in the existing technology is solved, the filter material is molded at one time, the production cost is reduced, and the production efficiency is improved.
Patent Information
- Application Number
- CN202421091410.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-20
Smart Images

Figure CN222390071U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of filter material hot rolling, in particular to a filter material hot rolling forming device. Background Art
[0002] Polyester needle-punched filter material is one of the most commonly used filter materials in China. Whether it is used at room temperature or in liquid filtration, its output accounts for more than 60% of short fiber filter materials. The operating temperature of polyester needle-punched filter material is below 130℃, and the instantaneous operating temperature can reach 150℃. Polyester needle-punched filter material needs to be shaped using a hot rolling forming device.
[0003] After the existing filter material hot rolling forming device produces the finalized filter material, it still needs to use a slitting device to slit the filter material for easy use. The slitting is time-consuming and labor-intensive and easily causes waste of filter material, thereby increasing the cost of filter material production. Utility Model Content
[0004] The utility model provides a filter material hot rolling forming device, aiming to solve the problem that after the existing filter material hot rolling forming device produces the finalized filter material, it is still necessary to use a slitting device to slit the filter material for convenient use, and the slitting is time-consuming and labor-intensive and easily causes waste of the filter material, thereby increasing the production cost of the filter material.
[0005] The utility model is implemented as follows: a filter material hot rolling forming device comprises a workbench and a hot rolling assembly, the hot rolling assembly comprises a mounting seat fixedly arranged at a middle position of the surface of the workbench, the surface of the mounting seat is symmetrically provided with a plurality of grooves, the surface of the workbench close to the mounting seat is fixedly provided with a support frame 1, the top of the support frame 1 is symmetrically provided with two hydraulic cylinders 1, the bottom end of the support frame 1 is provided with a pressurizing assembly, the pressurizing assembly comprises a connecting plate 1 fixedly arranged at the output end of the hydraulic cylinder 1, the bottom end of the connecting plate 1 is fixedly provided with a plurality of pressurizing columns, the external dimensions of the pressurizing columns are sequentially adapted to the internal dimensions of the groove, the inner side wall of the mounting seat close to the groove is clamped with a heating plate, the side wall of the mounting seat is fixedly provided with a supporting frame 2, the bottom end of the supporting frame 2 is fixedly provided with a hydraulic cylinder 2, the output end of the hydraulic cylinder 2 is fixedly provided with a connecting plate 2, the top end of the connecting plate 2 is fixedly provided with a plurality of vertical rods, and the top ends of the vertical rods are fixedly provided with a shaping plate.
[0006] Preferably, a feed box is slidably connected to the surface of the workbench, the feed box is in a U-shape with both ends connected, and the internal dimensions of the feed box are compatible with the external dimensions of the mounting seat, thereby improving the convenience of filter material transportation.
[0007] Preferably, the surfaces of the workbench on both sides of the feed box close to the slide rails are fixedly provided with slide rails, and sliding seats are installed on the two side walls of the feed box close to the slide rails. The two sliding seats are slidably connected to the outer surfaces of the slide rails in sequence, thereby improving the stability of the horizontal movement of the feed box.
[0008] Preferably, a card slot is provided on the surface of the workbench close to the mounting seat, and a collection box is slidably connected inside the card slot. The collection box is located at the same horizontal position as the mounting seat and the feed box, thereby improving the convenience of collecting the filter material.
[0009] Preferably, the mounting seat is made of stainless steel and is rectangular, the top end of the mounting seat is flush with the surface of the workbench, and the bottom end of the mounting seat passes through the workbench to facilitate the sliding of the feed box on the surface of the workbench.
[0010] Preferably, the surfaces of the four shaping plates are all engraved with patterns, the outer dimensions of the shaping plates are all matched with the inner dimensions of the grooves, and the shaping plates are all slidably connected to the inside of the grooves, thereby improving the sliding stability of the shaping plates.
[0011] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0012] Firstly, a hot rolling component, a support frame 1, a pressurizing component, a hydraulic cylinder 1, a support frame 2, a hydraulic cylinder 2, a connecting plate 2, a vertical rod and a shaping plate are provided. The hot rolling component includes a plurality of grooves for placing filter materials. Starting the hydraulic cylinder 1 can drive the pressurizing columns to be inserted into the grooves in sequence, so that the filter materials are hot-rolled into a fixed size between the shaping plate and the pressurizing columns, thereby reducing the steps of cutting the filter materials and reducing the cost of filter material production; secondly, a feed box, a sliding seat and a slide rail are provided. The feed box is in the shape of a Chinese character “U” and is used to hold the filter materials. Starting the sliding seat can make the feed box move horizontally along the slide rail, and the filter materials can fall into the inside of the grooves under the action of gravity, thereby improving the convenience of quantitatively adding raw materials to the filter materials and facilitating the collection of the hot-rolled filter materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a front view three-dimensional structural schematic diagram of the utility model.
[0014] Figure 2 It is a side view stereoscopic structural schematic diagram of the utility model.
[0015] Figure 3 It is a schematic diagram of the cross-sectional installation structure of the hot rolling component of the utility model.
[0016] Figure 4 It is a schematic diagram of the three-dimensional structure of the pressurizing component of the utility model.
[0017] The accompanying drawings are marked as follows: 1. workbench; 2. hot rolling assembly; 201. mounting seat; 202. groove; 203. heating plate; 3. support frame 1; 4. pressurizing assembly; 401. connecting plate 1; 402. pressurizing column; 5. hydraulic cylinder 1; 6. feed box; 7. sliding seat; 8. slide rail; 9. slot; 10. collection box; 11. support frame 2; 12. hydraulic cylinder 2; 13. connecting plate 2; 14. vertical rod; 15. shaping plate. DETAILED DESCRIPTION
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0019] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0020] See also Figure 1-4The utility model provides an embodiment of a filter material hot rolling forming device, comprising a workbench 1 and a hot rolling assembly 2, the hot rolling assembly 2 comprising a mounting seat 201 fixed by bolts at the middle position of the surface of the workbench 1, the mounting seat 201 is made of stainless steel and is rectangular, the top of the mounting seat 201 is flush with the surface of the workbench 1, the bottom of the mounting seat 201 passes through the workbench 1, and the surface of the mounting seat 201 is symmetrically provided with a plurality of grooves 202 for quantitatively placing filter raw materials, and the surface of the workbench 1 near the mounting seat 201 is fixed by bolts with a support frame 3, which supports The support frame 3 is U-shaped, and two hydraulic cylinders 5 are symmetrically fixed to the top of the support frame 3 by bolts. A pressurizing assembly 4 is arranged at the bottom of the support frame 3. The pressurizing assembly 4 includes a connecting plate 401 fixed to the output end of the hydraulic cylinder 5 by a coupling. A plurality of pressurizing columns 402 are fixed to the bottom end of the connecting plate 401, thereby improving the overall stability of the movement of the pressurizing columns 402. The external dimensions of the pressurizing columns 402 are sequentially adapted to the internal dimensions of the groove 202 and are located in the same vertical direction. Starting the hydraulic cylinder 5 can push the pressurizing column 402 to be inserted into the inner portion of the groove 202. To press the raw material, a heating plate 203 is clamped on the inner side wall of the mounting seat 201 close to the groove 202. When the heating plate 203 is connected to the current, the resistor can generate heat, thereby generating heat to heat the raw material inside the groove 202. A supporting frame 11 is fixed on the side wall of the mounting seat 201. A hydraulic cylinder 12 is fixed at the bottom end of the supporting frame 11. A connecting plate 13 is fixed at the output end of the hydraulic cylinder 12. A plurality of vertical rods 14 are fixed at the top of the connecting plate 13. A shaping plate 15 is fixed at the top of the vertical rods 14. The surfaces of the four shaping plates 15 are all engraved with patterns. The outer dimensions of the mold plate 15 are all compatible with the inner dimensions of the groove 202, and the molding plates 15 are all slidably connected to the inside of the groove 202, which improves the sliding stability of the molding plates 15. After the filter material is hot-rolled in the groove 202, the hydraulic cylinder 15 is started to make the pressure column 402 retreat and disengage from the inside of the groove 202, and then the hydraulic cylinder 2 12 is started to push the connecting plate 2 13, the vertical rod 14 and the molding plate 15 to move vertically upward, thereby pushing the hot-rolled filter material out of the groove 202, which can reduce the steps of cutting the filter material, so that the filter material can be formed in one time, and the cost of filter material production is reduced.
[0021] A feed box 6 is slidably connected at the surface of the workbench 1. The feed box 6 is in a U-shaped shape with both ends connected to place filter material raw material particles. The internal size of the feed box 6 is adapted to the external size of the mounting seat 201, which improves the convenience of filter material transportation. The surfaces of the workbench 1 on both sides of the feed box 6 are fixed with slide rails 8 by bolts, and the two side walls of the feed box 6 close to the slide rails 8 are fixed with slide seats 7 by bolts. The two slide seats 7 are slidably connected to the outer surface of the slide rails 8 in turn. Starting the slide seat 7 can drive the feed box 6 to move horizontally along the slide rails 8 When the feed box 6 is connected to the groove 202, the raw material particles fall into the interior of the groove 202 under the action of gravity, thereby realizing the quantitative filling of the raw materials. A card slot 9 is provided on the surface of the workbench 1 close to the mounting seat 201, and a collecting box 10 is slidably connected inside the card slot 9. The collecting box 10 is located at the same horizontal position as the mounting seat 201 and the feed box 6. When the shaping plate 15 pushes the formed filter material to the surface of the workbench 1, the feed box 6 moves horizontally to push the formed filter material into the interior of the collecting box 10, thereby improving the convenience of collecting the filter material.
[0022] Working principle: When using this filter material hot rolling forming device, the operator first connects to an external power source, pours the filter material raw material particles into the interior of the workbench 1, starts the sliding seat 7 to drive the feed box 6 to move horizontally along the slide rail 8, and when the feed box 6 is connected to the groove 202, the raw material particles fall into the interior of the groove 202 under the action of gravity, thereby achieving quantitative filling of the raw materials, and then the feed box 6 is returned to its original position, and the hydraulic cylinder 5 is started to drive the pressure column 402 to be inserted into the groove 202 in turn, and the heating plate 203 is connected to the current to make the resistor emit Heat is generated to heat the raw material inside the groove 202, so that the filter material is hot-rolled into a fixed size between the shaping plate 15 and the pressure column 402, and then the hydraulic cylinder 15 is started to make the pressure column 402 retreat and disengage from the inside of the groove 202, and then the hydraulic cylinder 2 12 is started to push the connecting plate 2 13, the vertical rod 14 and the shaping plate 15 to move vertically upward, so that the formed filter material is pushed to the surface of the workbench 1, thereby pushing the hot-rolled filter material out of the groove 202, which can reduce the steps of cutting the filter material, so that the filter material can be formed in one time, and the cost of filter material production is reduced.
[0023] Secondly, by starting the sliding seat 7, the feed box 6 moves horizontally to push the formed filter material from the surface of the workbench 1 to the inside of the collecting box 10, and at the same time, quantitative feeding can be performed on the groove 202, thereby improving the convenience of filter material collection and the production efficiency of the filter material.
[0024] It should be noted that, for the above-mentioned embodiments, for the sake of simplicity, they are all described as a series of action combinations, but those skilled in the art should know that the utility model is not limited by the described action sequence, because according to the utility model, some steps may be performed in other sequences or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the utility model.
[0025] In the several embodiments provided in the present application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely schematic, such as the division of the above-mentioned units. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0026] The units described above as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0027] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A filter material hot rolling forming device, characterized in that: The invention comprises a workbench (1) and a hot rolling assembly (2): the hot rolling assembly (2) comprises a mounting seat (201) fixedly arranged at a middle position of the surface of the workbench (1); the surface of the mounting seat (201) is symmetrically provided with a plurality of grooves (202); a support frame (3) is fixedly arranged on the surface of the workbench (1) directly above the mounting seat (201); two hydraulic cylinders (5) are symmetrically fixedly arranged on the top of the support frame (3); a pressurizing assembly (4) is arranged on the bottom of the support frame (3); the pressurizing assembly (4) comprises a connecting plate (401) fixedly arranged on the output end of the hydraulic cylinder (5); the connecting plate (40 1) is fixedly provided with a plurality of pressurizing columns (402) at the bottom end, the outer dimensions of the pressurizing columns (402) are matched with the inner dimensions of the groove (202) in sequence, the inner side wall of the mounting seat (201) close to the groove (202) is clamped with a heating plate (203), the side wall of the mounting seat (201) is fixedly provided with a second support frame (11), the bottom end of the second support frame (11) is fixedly provided with a second hydraulic cylinder (12), the output end of the second hydraulic cylinder (12) is fixedly provided with a second connecting plate (13), the top end of the second connecting plate (13) is fixedly provided with a plurality of vertical rods (14), and the top end of each vertical rod (14) is fixedly provided with a shaping plate (15).
2. A filter material hot rolling forming device according to claim 1, characterized in that: A feed box (6) is slidably connected to the surface of the workbench (1); the feed box (6) is in a U-shaped shape with both ends connected; the internal dimensions of the feed box (6) are compatible with the external dimensions of the mounting seat (201).
3. A filter material hot rolling forming device according to claim 2, characterized in that: The surfaces of the workbench (1) on both sides close to the feed box (6) are fixedly provided with slide rails (8), and the two side walls of the feed box (6) close to the slide rails (8) are installed with slide seats (7), and the two slide seats (7) are slidably connected to the outer surfaces of the slide rails (8) in sequence.
4. A filter material hot rolling forming device according to claim 3, characterized in that: A slot (9) is provided on the surface of the workbench (1) near the mounting seat (201), and a collection box (10) is slidably connected inside the slot (9). The collection box (10) is located at the same horizontal position as the mounting seat (201) and the feed box (6).
5. A filter material hot rolling forming device according to claim 4, characterized in that: The mounting seat (201) is made of stainless steel and is rectangular in shape; the top end of the mounting seat (201) is flush with the surface of the workbench (1), and the bottom end of the mounting seat (201) passes through the workbench (1).
6. A filter material hot rolling forming device according to claim 1, characterized in that: The surfaces of the four shaping plates (15) are all engraved with patterns, the external dimensions of the shaping plates (15) are all matched with the internal dimensions of the groove (202), and the shaping plates (15) are all slidably connected inside the groove (202).