Mulching film breaking device
Through the introduction of the regulatable film spacing spacing and the height of the shelf, the existing device has solved the problem of low efficiency of the membrane when facing the environment of different membranes when facing the environment. Essence
Patent Information
- Application Number
- CN202421125401.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-22
AI Technical Summary
When the existing plastic film rupture devices face environmental changes in different plastic film materials, specifications and laying depths, the film rupture efficiency is affected and lack adaptability.
A kind of ground film breaking membrane device is designed to adjust the spacing between the blade blade through the first driver mechanism, and the upper and lower floating of the membrane blades is achieved through the second drive mechanism. The overall height of the frame can be adjusted as needed.
This device can automatically adjust the spacing and height of the sheets under the changes in different types of membrane types and land environmental factors, thereby improving the efficiency and adaptability of the membrane.
Smart Images

Figure CN222396061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ground film cleaning, in particular to a ground film breaking device. Background Art
[0002] Ground film is a ground covering film, usually a transparent or black PE film, but also a green or silver film. It is used for ground covering to increase soil temperature, retain soil moisture, maintain soil structure, prevent pests from attacking crops and diseases caused by certain microorganisms, etc., and promote plant growth. After use, the discarded ground film needs to be cleaned, recycled and treated uniformly. Now, machinery is mostly used for cleaning and recycling. During the cleaning and recycling process, the machinery needs to break the ground film first, break the ground film and then collect it through a recycling mechanism. Most of the front-end ground film breaking devices on the market are currently crushing knife rollers, rake teeth, etc. These devices have different film breaking effects for different land environments, but there are changes in the environment such as different materials, specifications, and laying depths of the ground film that may affect the efficiency of film breaking.
[0003] Therefore, designing a membrane rupturing device with strong adaptability is one of the problems to be solved urgently in this field. Utility Model Content
[0004] The purpose of the utility model is to provide a ground film breaking device to solve the shortcomings of the prior art. It can change the spacing between the film breaking blades and the overall height of the frame to adapt to changes in the environment due to different materials, specifications, and laying depths of the ground film, thereby improving the overall adaptability of the film breaking device.
[0005] The utility model provides a ground film breaking device, comprising a frame, a film breaking blade, a first driving mechanism and a second driving mechanism;
[0006] The first driving mechanism is installed on the frame, and is used to drive the second driving mechanism to move horizontally, so as to adjust the distance between the film breaking blades connected to the second driving mechanism;
[0007] The second driving mechanism is used to drive the film-breaking blade to float up and down.
[0008] A ground film breaking device as described above, wherein preferably, the first driving mechanism comprises a screw, a first driving motor, a nut, a connecting arm, a scissor-fork structure and a connecting block;
[0009] The screw is rotatably mounted on the frame, and one end of the screw is drivingly connected to the first drive motor; the nut is threadably matched with the screw, and the nut is connected to the scissor structure through the connecting arm; there are multiple connecting blocks, and multiple connecting blocks are connected to the scissor structure; the connecting blocks correspond one-to-one to the film-breaking blades, and the film-breaking blades correspond one-to-one to the second drive mechanism, and the film-breaking blades are slidably connected to the connecting blocks through the second drive mechanism; one of the connecting blocks located in the middle position is fixedly connected to the frame, and the other connecting blocks are slidably mounted on the frame.
[0010] A ground film breaking device as described above, wherein, preferably, the scissors structure is formed by a plurality of hinged scissors rods; the scissors rods include a first rod and a second rod, the first rod and the middle part of the second rod are rotatably connected by a first pin, and the first pin is fixedly connected to the connecting block; the connecting arm is fixedly connected to a first pin on the connecting block that can slide along the frame.
[0011] A ground film breaking device as described above, wherein preferably, the first driving mechanism also includes a mounting frame, one side of the mounting frame is fixedly connected to the frame body, the mounting frame is arranged along the length of the frame body, the screw rod is rotatably installed in the mounting frame, and one end of the screw rod passes through and extends out of the mounting frame and is fixedly connected to the output shaft of the first driving motor.
[0012] In the above-mentioned ground film breaking device, preferably, the frame is provided with a first limiting groove along the length direction, a first limiting rod is fixedly mounted on the connecting arm, and one end of the first limiting rod is slidably matched with the first limiting groove.
[0013] In the above-mentioned ground film breaking device, preferably, a mounting plate is fixedly mounted on the frame along the length direction, and the connecting block is slidably sleeved on the mounting plate.
[0014] A ground film breaking device as described above, wherein preferably, the second driving mechanism includes a first rack plate, a fan-shaped gear, a shell and a second driving motor; there are two first rack plates, the two first rack plates are fixedly installed in parallel in the shell, and the teeth of the two first rack plates are arranged opposite to each other; the first rack plate and the frame are positioned perpendicular to each other; the fan-shaped gear is located between the two first rack plates, the fan-shaped gear can be meshed with the two first rack plates respectively, and the fan-shaped gear is connected to the output shaft of the second driving motor installed on the connecting block through a first rotating shaft; the upper end of the film breaking blade is detachably installed in the shell.
[0015] In the above-mentioned ground film breaking device, preferably, a second limiting groove is provided on the connecting block, the second limiting groove is provided in a direction perpendicular to the frame, and a sliding bar is provided on the shell body to slide with the second limiting groove;
[0016] A third limiting groove is provided on the shell; the third limiting groove is arranged along the length direction of the slide bar; a second limiting rod is provided on the connecting block, one end of the second limiting rod passes through the third limiting groove and slidably cooperates with the third limiting groove.
[0017] The above-mentioned ground film breaking device preferably further comprises a cover body, wherein the cover body is disposed on the frame body; the first driving mechanism and the second driving mechanism are both located in the cover body.
[0018] A ground film breaking device as described above, wherein preferably, the frame is connected to a lifting assembly, the lifting assembly includes a connecting column, a connecting sleeve and a third drive motor, there are two connecting columns, both of which are fixedly connected to the frame, and a second rack plate is provided on one side of the connecting column; the connecting sleeve corresponds to the connecting column one by one, the connecting sleeve is slidably mounted on the connecting column, and the upper ends of the two connecting sleeves are fixedly connected by a connecting plate; a second rotating shaft is rotatably installed between the two connecting sleeves, and a gear is fixedly installed at both ends of the second rotating shaft, the gear is meshed with the second rack plate, and the gear is located in the corresponding connecting sleeve; the middle part of the second rotating shaft is drivingly connected to the third drive motor.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] 1. The utility model can change the spacing between the film-breaking blades to adapt to the changes of different film types, land environment and other factors to meet different film-breaking requirements.
[0021] 2. When the utility model has factors such as ground ridges, the overall height of the frame can be changed as needed to improve the adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural schematic diagram of the ground film breaking device proposed by the utility model;
[0023] Figure 2 It is a schematic diagram of the structure of the ground film breaking device when the cover body is not installed;
[0024] Figure 3 It is a partial structural schematic diagram of the ground film breaking device;
[0025] Figure 4 yes Figure 3 The structural diagram at A in the middle;
[0026] Figure 5 yes Figure 3 The main view;
[0027] Figure 6 yes Figure 3 A top view of
[0028] Figure 7 It is a schematic diagram of the installation structure of the connecting block, the mounting plate, the sector gear, and the first rack plate;
[0029] Figure 8 It is a schematic diagram of the installation structure of the second rack plate, the gear and the frame.
[0030] Description of reference numerals:
[0031] 1-frame, 2-film breaking blade, 3-screw, 4-first drive motor, 5-connecting arm, 6-scissors structure, 7-connecting block, 8-first rod, 9-second rod, 10-first pin, 11-installing frame, 101-first limiting groove, 12-first limiting rod, 13-installing plate, 14-first rack plate, 15-sector gear, 16-housing, 17-second drive motor, 18-gear, 71-second limiting groove, 161-third limiting groove, 19-second limiting rod, 20-cover, 21-connecting column, 22-connecting sleeve, 23-third drive motor, 24-second rack plate, 25-connecting plate, 26-second rotating shaft. DETAILED DESCRIPTION
[0032] The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0033] Embodiments of the present utility model: Figure 1-Figure 7 As shown, the utility model proposes a ground film breaking device, comprising a frame 1, a film breaking blade 2, a first driving mechanism and a second driving mechanism;
[0034] The first driving mechanism is installed on the frame 1, and the first driving mechanism is used to drive the second driving mechanism to move horizontally to adjust the distance between the film breaking blades 2 connected to the second driving mechanism; by setting the first driving mechanism, the distance between the film breaking blades 2 can be conveniently adjusted, and can be changed in real time with different film types, land environment and other factors to meet different film breaking requirements.
[0035] The second driving mechanism is used to drive the film-breaking blade 2 to float up and down. The second driving mechanism can be set to be the same as the number of the film-breaking blades 2, and control the up and down movement of the film-breaking blades 2 respectively, or one second driving mechanism can be used to simultaneously control the up and down movement of multiple film-breaking blades 2. The up and down floating of the film-breaking blade 2 can bring the ground film out of the soil while breaking the film, which is convenient for subsequent collection and processing.
[0036] As an implementation mode, the first driving mechanism includes a screw rod 3, a first driving motor 4, a nut, a connecting arm 5, a scissor structure 6 and a connecting block 7;
[0037] The screw 3 is rotatably installed on the frame 1, and one end of the screw 3 is transmission-connected to the first drive motor 4. As an implementation method, one end of the screw 3 is transmission-connected to the first drive motor 4 through a coupling, and the housing of the first drive motor 4 is fixedly installed on the frame 1 by bolts; the nut is threadably matched with the screw 3, and the nut is connected to the scissor-type structure 6 through a connecting arm 5; there are multiple connecting blocks 7, and the multiple connecting blocks 7 are all connected to the scissor-type structure 6; the connecting blocks 7 correspond one-to-one to the film-breaking blades 2, and the film-breaking blades 2 correspond one-to-one to the second driving mechanism, and the film-breaking blades 2 are slidingly connected to the connecting blocks 7 through the second driving mechanism; a connecting block 7 located in the middle position is fixedly connected to the frame 1, and the other connecting blocks 7 are slidably installed on the frame 1. In this way, when the screw 3 rotates, the nut moves along the screw 3, and at the same time drives the connecting arm 5 to move. The movement of the connecting arm 5 drives the scissors-type structure 6 to telescope. The scissors-type structure 6 drives the connecting block 7 that slides with the frame 1 to move closer to or away from the connecting block 7 that is fixedly matched with the frame 1. Because the film-breaking blades 2 are connected to the connecting block 7 through the second driving mechanism, the distance between the film-breaking blades 2 can change with the change of the distance between the connecting blocks 7, thereby realizing the adjustment of the distance between the film-breaking blades 2.
[0038] As an implementation method, the scissors structure 6 is formed by a plurality of hinged scissors rods; the scissors rods include a first rod 8 and a second rod 9, the middle parts of the first rod 8 and the second rod 9 are rotatably connected by a first pin 10, and the lower end of the first pin 10 is fixedly connected to the connecting block 7, so that when the scissors structure 6 is extended or retracted, it can drive the connecting block 7 to move; the connecting arm 5 is fixedly connected to the first pin 10 on the connecting block 7 that can slide along the frame 1, so that when the connecting arm 5 moves along the screw rod 3, it can drive the connecting block 7 connected thereto to slide, thereby driving the entire scissors structure 6 to extend or retract.
[0039] See also Figure 4 , Figure 7The second driving mechanism includes a first rack plate 14, a sector gear 15, a housing 16 and a second driving motor 17; there are two first rack plates 14, the two first rack plates 14 are fixedly mounted in parallel in the housing 16, and the teeth of the two first rack plates 14 are arranged opposite to each other; the first rack plate 14 and the frame 1 are perpendicular to each other, and the upper end of the membrane breaking blade 2 is detachably mounted in the housing 16; the sector gear 15 is located between the two first rack plates 14, and the sector gear 15 can be respectively engaged with the two first rack plates 14. When the sector gear 15 is engaged with one of the first rack plates 14, it can drive the housing 16 to move upward, and when the sector gear 15 is engaged with the other first rack plate 14, the housing 16 can be driven to move upward. When a rack plate 14 is meshed, it can drive the housing 16 to move downward. Such a design can realize the up and down floating of the film-breaking blade 2. The frequency of up and down floating can be achieved by controlling the rotation speed of the fan gear 15. Further, the fan gear 15 is fixedly mounted on one end of the first rotating shaft, and the other end of the first rotating shaft is fixedly connected to the output shaft of the second drive motor 17 through a coupling. The housing of the second drive motor 17 is fixedly mounted on the connecting block 7 by bolts. In this way, the rotation of the second drive motor 17 can drive the first rotating shaft to rotate, and the first rotating shaft drives the fan gear 15 to rotate. The rotation of the fan gear 15 drives the housing 16 to reciprocate up and down. The film-breaking blade 2 is designed to be detachably connected to the housing 16. Different types of cutter heads can be replaced according to different usage environments to better perform film-breaking operations, and it is also convenient to replace a single film-breaking blade 2 when it is damaged.
[0040] See also Figure 2 The frame 1 is a rectangular plate, and the first driving mechanism further comprises a mounting frame 11, one side of the mounting frame 11 is fixedly connected to one side of the frame 1, and the mounting frame 11 is arranged along the length of the frame 1, and the screw rod 3 is rotatably mounted in the mounting frame 11, and one end of the screw rod 3 penetrates and extends out of the mounting frame 11 and is fixedly connected to the output shaft of the first driving motor 4. In order to make the connecting arm 5 move more smoothly without rotating, it can be adopted that: the frame 1 is provided with a first limiting groove 101 along the length direction, and a first limiting rod 12 is fixedly installed below the connecting arm 5, and the lower end of the first limiting rod 12 is located in the first limiting groove 101 and slides with the first limiting groove 101.
[0041] As an implementation method, the frame 1 is fixedly mounted with a mounting plate 13 along the length direction, and the connecting block 7 is slidably sleeved on the mounting plate 13. Of course, a sliding groove can also be provided on the frame 1, and the connecting block 7 is slidably mounted in the sliding groove.
[0042] The connecting block 7 is provided with a second limiting groove 71, which is provided in a direction perpendicular to the frame 1, and the housing 16 is provided with a slide bar that slidably cooperates with the second limiting groove 71; the housing 16 is provided with a third limiting groove 161; the third limiting groove 161 is provided along the length direction of the slide bar; the connecting block 7 is provided with a second limiting rod 19, one end of which passes through the third limiting groove 161 and slidably cooperates with the third limiting groove 161. In this way, the design can make the housing 16 more stable when moving upward or downward to avoid shaking.
[0043] See also Figure 1 In order to prevent the first drive mechanism and the second drive mechanism from being exposed to the outside and being damaged or to reduce the entry of dust, a cover body 20 is also included, and the cover body 20 is arranged on the frame body 1; the first drive mechanism and the second drive mechanism are both located in the cover body 20. As an embodiment, the cover body 20 is fixedly connected to the frame body 1 by bolts.
[0044] See also Figure 2 , Figure 8 In order to facilitate the adjustment of the overall height of the frame, the frame 1 is connected to a lifting assembly, which includes a connecting column 21, a connecting sleeve 22 and a third drive motor 23. There are two connecting columns 21, both of which are fixedly connected to the frame 1, and a second rack plate 24 is provided on one side of the connecting column 21; the connecting sleeve 22 corresponds to the connecting column 21 one by one, and the connecting sleeve 22 is slidably sleeved on the connecting column 21, and the upper ends of the two connecting sleeves 22 are fixedly connected by a connecting plate 25; a second rotating shaft 26 is rotatably installed between the two connecting sleeves 22, and a gear 18 is fixedly installed at both ends of the second rotating shaft 26, and the gear 18 is meshed with the second rack plate 24, and the gear 18 is located in the corresponding connecting sleeve 22; the middle part of the second rotating shaft 26 is transmission-connected to the third drive motor 23. Due to the existence of factors such as ridges, the overall height of the frame can be changed as needed.
[0045] The above describes in detail the structure, features and effects of the present invention based on the embodiments shown in the drawings. The above are only preferred embodiments of the present invention, but the scope of implementation of the present invention is not limited to what is shown in the drawings. Any changes made in accordance with the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, which do not exceed the spirit covered by the description and drawings, should be within the protection scope of the present invention.
Claims
1. A ground film breaking device, characterized in that: It comprises a frame (1), a membrane-breaking blade (2), a first driving mechanism and a second driving mechanism; The first driving mechanism is installed on the frame (1), and is used to drive the second driving mechanism to move horizontally so as to adjust the distance between the membrane breaking blades (2) connected to the second driving mechanism; The second driving mechanism is used to drive the membrane-breaking blade (2) to float up and down.
2. The ground film breaking device according to claim 1 is characterized in that: The first driving mechanism comprises a screw rod (3), a first driving motor (4), a nut, a connecting arm (5), a scissor-fork structure (6) and a connecting block (7); The screw rod (3) is rotatably mounted on the frame (1), and one end of the screw rod (3) is drivingly connected to the first drive motor (4); the nut is threadedly matched with the screw rod (3), and the nut is connected to the scissor-type structure (6) through the connecting arm (5); there are multiple connecting blocks (7), and the multiple connecting blocks (7) are all connected to the scissor-type structure (6); the connecting blocks (7) correspond one-to-one to the film-breaking blades (2), and the film-breaking blades (2) correspond one-to-one to the second drive mechanism, and the film-breaking blades (2) are slidably connected to the connecting blocks (7) through the second drive mechanism; one of the connecting blocks (7) located in the middle is fixedly connected to the frame (1), and the other connecting blocks (7) are slidably mounted on the frame (1).
3. The ground film breaking device according to claim 2 is characterized in that: The scissor structure (6) is formed by hingedly connecting a plurality of scissor rods; the scissor rods include a first rod (8) and a second rod (9); the first rod (8) and the second rod (9) are rotatably connected at their middle parts via a first pin (10); the first pin (10) is fixedly connected to the connecting block (7); the connecting arm (5) is fixedly connected to a first pin (10) on the connecting block (7) which is capable of sliding along the frame (1).
4. The ground film breaking device according to claim 2 is characterized in that: The first driving mechanism further comprises a mounting frame (11), one side of which is fixedly connected to the frame body (1); the mounting frame (11) is arranged along the length of the frame body (1); the screw rod (3) is rotatably mounted in the mounting frame (11); one end of the screw rod (3) passes through and extends out of the mounting frame (11) to be fixedly connected to the output shaft of the first driving motor (4).
5. The ground film breaking device according to claim 3 is characterized in that: The frame body (1) is provided with a first limiting groove (101) along the length direction, and a first limiting rod (12) is fixedly mounted on the connecting arm (5), and one end of the first limiting rod (12) is slidably matched with the first limiting groove (101).
6. The ground film breaking device according to claim 2 is characterized in that: The frame (1) is fixedly mounted with a mounting plate (13) along the length direction, and the connecting block (7) is slidably sleeved on the mounting plate (13).
7. The ground film breaking device according to claim 2 is characterized in that: The second driving mechanism comprises a first rack plate (14), a sector gear (15), a housing (16) and a second driving motor (17); there are two first rack plates (14), the two first rack plates (14) are fixedly mounted in parallel in the housing (16), and the teeth of the two first rack plates (14) are arranged opposite to each other; the first rack plate (14) and the frame (1) are perpendicular to each other in position; the sector gear (15) is located between the two first rack plates (14), the sector gear (15) can be respectively engaged with the two first rack plates (14), and the sector gear (15) is connected to the output shaft of the second driving motor (17) mounted on the connecting block (7) through a first rotating shaft; the upper end of the film breaking blade (2) is detachably mounted in the housing (16).
8. The ground film breaking device according to claim 7 is characterized in that: The connecting block (7) is provided with a second limiting groove (71), the second limiting groove (71) is provided in a direction perpendicular to the frame (1), and the housing (16) is provided with a sliding bar that slidably cooperates with the second limiting groove (71); The shell (16) is provided with a third limiting groove (161); the third limiting groove (161) is arranged along the length direction of the slide bar; the connecting block (7) is provided with a second limiting rod (19), one end of the second limiting rod (19) passes through the third limiting groove (161) and is slidably matched with the third limiting groove (161).
9. The ground film breaking device according to claim 8, characterized in that: It also comprises a cover body (20), wherein the cover body (20) is disposed on the frame body (1); the first driving mechanism and the second driving mechanism are both located inside the cover body (20).
10. The ground film breaking device according to claim 1, characterized in that: The frame (1) is connected to a lifting assembly, and the lifting assembly comprises a connecting column (21), a connecting sleeve (22) and a third driving motor (23). There are two connecting columns (21), and both connecting columns (21) are fixedly connected to the frame (1). A second rack plate (24) is provided on one side of the connecting column (21); the connecting sleeve (22) corresponds to the connecting column (21) one by one, and the connecting sleeve (22) is slidably sleeved on the connecting column (21). The upper ends of the two connecting sleeves (22) are fixedly connected by a connecting plate (25); A second rotating shaft (26) is rotatably mounted between the two connecting sleeves (22); a gear (18) is fixedly mounted on both ends of the second rotating shaft (26); the gear (18) is meshed with the second rack plate (24); the gear (18) is located in the corresponding connecting sleeve (22); and the middle portion of the second rotating shaft (26) is drivingly connected to the third driving motor (23).