Processing and forming device for bean products
By designing the processing molding device for soybean products, the cooperation of the squeezing mechanism and templates is used to achieve automated molding and dehydration, solving the problem of low traditional manual operation efficiency and difficulty in moisture excretion, ensuring the flatness and efficiency of the product and high efficiency of the product. Production.
Patent Information
- Application Number
- CN202421009460.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-11
AI Technical Summary
In the production process of traditional soy products, the molding process relies on manual operations, has high labor intensity and low efficiency, and the shape and size of the product are different, making it difficult to meet the standardization and scale needs of modern production. After the existing processing equipment is compacted and molded, the soy products are prone to stick to the bottom of the mold, making it inconvenient to take out, and some molds lack water outlets, resulting in difficulty in discharging moisture.
A processing molding device for soybean products is designed. By setting up the elevation mechanism, it is used to achieve automated extrusion and dehydration with longitudinal templates and horizontal templates and bottom plates. After the dehydration is completed, the vertical templates and horizontal templates are completely separated from the surface of the soy products to ensure its flatness. Set the leakage hole and hydrophobic mechanism in the device, and the water is remitted along the gap in the gap, and the hydrophobic mechanism is concentrated.
The automation molding and squeezing dehydration of soy products are achieved, easy to remove, ensure the flatness of the surface, and solve the problem of water discharge difficulty through effective moisture treatment.
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Figure CN222396998U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bean product processing, in particular to a processing and forming device for bean products. Background Art
[0002] Soy products, such as tofu, bean skin, dried tofu, etc., are some common soy products in daily life. Their production process basically includes soaking, grinding, heating, and molding steps.
[0003] In the traditional soy product production process, the molding process mainly relies on manual operation, which is not only labor-intensive and inefficient, but also has products of varying shapes and sizes, making it difficult to meet the standardization and scale requirements of modern production.
[0004] Existing soy product processing equipment often consists of a press and a fixed mold. After the tofu is compacted and formed, the tofu tends to stick to the bottom of the mold, making it inconvenient to take out the soy product. In addition, some molds are integral and do not have a water outlet, making it difficult to discharge moisture from the soy product during the pressing process.
[0005] Therefore, it is necessary to provide a processing and forming device for bean products to solve the problems in the above-mentioned background technology. Utility Model Content
[0006] In response to the above-mentioned problems, the present application provides a processing and forming device for soy products. By raising and lowering the extrusion mechanism, cooperating with the longitudinal template, the transverse template and the area enclosed by the bottom plate, it is beneficial to improve the convenience of the forming and extrusion dehydration of the soy products. After the dehydration is completed, the longitudinal template and the transverse template are completely separated from the surface of the formed soy product, which also effectively ensures the flatness of the surface of the soy product.
[0007] To achieve the purpose of this application, this application provides the following technical solutions:
[0008] The present application provides a processing and forming device for bean products, comprising:
[0009] A chain conveyor, wherein a plurality of card seats are movably arranged inside the chain conveyor;
[0010] A forming mold is vertically lifted and arranged on the chain conveyor, and a channel for the card seat to move is arranged at the lower end of the forming mold, a lifting mechanism is arranged at the lower end of the forming mold, and an extrusion mechanism is arranged at the upper end of the forming mold;
[0011] Wherein, the molding die comprises:
[0012] A positioning plate can be vertically lifted on the chain conveyor, and a plurality of evenly distributed telescopic cylinders are installed around the positioning plate, and the output ends of the telescopic cylinders are hinged to the transverse templates through pins, and the output ends of the telescopic cylinders are hinged to the longitudinal templates through the pins; and
[0013] The vertical frame is fixedly arranged on the positioning plate, and the longitudinal template and the transverse template are both rotatably arranged on the vertical frame.
[0014] In a possible implementation, the card holder includes:
[0015] A bottom plate is telescopically arranged on a support seat, and the support seat is movably arranged in the chain conveyor;
[0016] A card slot is arranged at the top of the bottom plate, and the card slot is arranged at the center of the bottom plate.
[0017] In a possible implementation manner, a through hole is formed on the positioning plate.
[0018] In a possible implementation manner, the through hole is arranged corresponding to the card slot.
[0019] In a possible implementation, a plurality of water leakage holes are irregularly formed on the bottom plate located on both sides of the card slot.
[0020] In a possible implementation, a drainage mechanism is also provided on the chain conveyor.
[0021] The beneficial effects of the utility model are:
[0022] 1. The utility model can automatically extrude and dehydrate tofu by lifting and lowering the extrusion mechanism, cooperating with the longitudinal template, the transverse template and the area surrounded by the bottom plate. After the dehydration is completed, the telescopic cylinder shrinks, and the longitudinal template and the transverse template are separated from the surface of the formed bean product, so that the formed bean product can be easily taken out and the flatness of its surface is ensured.
[0023] 2. In the utility model, during the extrusion process of the bean products, the water can flow into the water leakage holes along the gaps in the enclosed area, and then the water is processed by the hydrophobic mechanism, so that the water in the tofu can be discharged and processed in a centralized manner.
[0024] 3. In the present invention, after the bean product is formed, the lower forming portion thereof is partially embedded in the card slot, thereby reducing the problem of the bean product being separated from the bottom plate due to the sudden braking of the chain conveyor during transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The accompanying drawings are used to provide a further understanding of the present application and constitute a part of the specification. Together with the embodiments of the present application, they are used to explain the present application and do not constitute a limitation to the present application.
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 It is a structural schematic diagram of the forming mold in the utility model;
[0028] Figure 3 It is a structural schematic diagram of the extrusion mechanism in the utility model;
[0029] Figure 4 It is a structural schematic diagram of the lifting mechanism in the utility model;
[0030] Figure 5 This is a schematic diagram of the molding of the bean product in the utility model;
[0031] Figure numerals: 1. Chain conveyor; 2. Base; 3. Forming mold; 4. Lifting mechanism; 5. Extrusion mechanism; 21. Bottom plate; 22. Slot; 23. Leakage hole; 41. Positioning plate; 42. Telescopic cylinder; 43. Pin rod; 44. Longitudinal template; 45. Transverse template; 46. Vertical frame. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in this application will be clearly and completely described below in conjunction with the drawings in this application. Obviously, the described embodiments are part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0033] The terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features; in the description of this application, unless otherwise specified, "plurality" means two or more.
[0034] Figure 1-5 A processing and forming device for bean products provided in an embodiment of the present application includes:
[0035] A chain conveyor 1, wherein a plurality of card seats 2 are movably arranged inside the chain conveyor;
[0036] A forming mold 3 is vertically liftable and arranged on the chain conveyor 1, and a channel for the holder 2 to move is arranged at the lower end of the forming mold 3, a lifting mechanism 4 is arranged at the lower end of the forming mold 3, and an extrusion mechanism 5 is arranged at the upper end of the forming mold 3;
[0037] Wherein, the molding die 3 comprises:
[0038] A positioning plate 41 is vertically liftable and arranged on the chain conveyor 1. A plurality of evenly distributed telescopic cylinders 42 are arranged around the positioning plate 41. The output ends of the telescopic cylinders 42 are hinged to a transverse template 45 through a pin 43, and the output ends of the telescopic cylinders 42 are hinged to a longitudinal template 44 through the pin 43; and
[0039] The vertical frame 46 is fixedly disposed on the positioning plate 41 , and the longitudinal template 44 and the transverse template 45 are both rotatably disposed on the vertical frame 46 .
[0040] Optionally, a tofu injection mechanism is provided above the forming mold 3 .
[0041] Based on the above scheme, the chain conveyor 1 can position the holder 2 and send it to the bottom of the forming mold 3. At this time, the chain conveyor 1 stops working, and then the forming mold 3 moves to the lower end, and the lifting mechanism 4 rises. When the holder 2 coincides with the positioning plate 41, the telescopic cylinder 42 is started, and the telescopic cylinder 42 is extended, so that the longitudinal template 44 and the transverse template 45 are surrounded on the holder 2 to form a shaping mold with an upper end opening. After the tofu injection mechanism injects loose tofu into the mold, the extrusion mechanism 5 is started, and the extrusion mechanism 5 is extended to squeeze the tofu in the lower mold, and the moisture flows out along the gap between the longitudinal template 44, the transverse template 45 and the bottom plate 21.
[0042] On the basis of the above scheme, after the soy product is formed, the telescopic cylinder 42 is contracted, the longitudinal template 44 and the transverse template 45 are away from the soy product, the forming mold 3 is separated from the formed soy product, and then the forming mold 3 is controlled to rise. After the forming mold 3 is completely away from the formed soy product, the lifting mechanism 4 descends, and then the chain conveyor 1 is started, and the holder 2 holds the soy product away from the bottom of the forming mold 3.
[0043] In a possible implementation, the card holder 2 includes:
[0044] A bottom plate 21 is telescopically arranged on a support seat, and the support seat is movably arranged in the chain conveyor 1;
[0045] The card slot 22 is provided at the top of the bottom plate 21 , and the card slot 22 is provided at the center of the bottom plate 21 .
[0046] It needs to be explained that after the bottom plate 21 is telescopically arranged on the support seat, the lifting mechanism 4 rises and lifts up the bottom plate 21. During the pressing process of the soy product by the extrusion mechanism 5, the pressure will not act on the chain conveyor 1, thereby preventing stress damage to the chain of the chain conveyor 1.
[0047] In a possible implementation, a through hole is formed in the positioning plate 41 .
[0048] In a possible implementation, the through hole is arranged corresponding to the slot 22 .
[0049] Based on the above scheme, after the through hole and the card slot 22 are arranged correspondingly, the bean product will have an upper forming part and a lower forming part after being formed, such as Figure 5 As shown, when the forming mold 3 rises and separates from the soy product, a portion of the lower forming part will remain in the slot 22. When the chain conveyor 1 fails or suddenly loses power, the soy product will have a certain limiting effect in the slot 22, thereby reducing the problem of the soy product separating from the bottom plate 21.
[0050] In one possible implementation, a plurality of leakage holes 23 are irregularly provided on the bottom plate 21 on both sides of the card slot 22, and moisture from the squeezed soy product flows out along the gap between the longitudinal template 44 and the bottom plate 21 or the transverse template 45 and the bottom plate 21, and then flows out along the leakage holes 23, making it easier to concentrate the moisture for processing.
[0051] In a possible implementation, the chain conveyor 1 is further provided with a water-draining mechanism, which can centrally process the water to prevent the problem of excessive mold caused by water splashing.
[0052] Working principle:
[0053] The chain conveyor 1 positions the holder 2 to the bottom of the forming mold 3 and stops conveying. At this time, the forming mold 3 is at the bottom. Then the lifting mechanism 4 rises until the bottom plate 21 overlaps with the positioning plate 41. The telescopic cylinder 42 is extended, so that the longitudinal template 44 and the transverse template 45 are surrounded to form a mold with an upper opening and a fixed shape. Then, loose tofu is injected into the area formed by the enclosure. After the injection work is completed, the extrusion mechanism 5 is started to shape the tofu through the extrusion mechanism 5, and the moisture is processed by the hydrophobic mechanism through the leaking holes 23 along the gaps in the enclosed area;
[0054] After the bean product is formed, the telescopic cylinder 42 is contracted, the longitudinal template 44 and the transverse template 45 are away from the bean product, and finally the forming mold 3 rises, the lifting mechanism 4 descends, and the chain conveyor 1 is started again, and the bottom plate 21 holds the bean product away from the bottom of the forming mold 3.
[0055] The above embodiments are only used to illustrate the technical solution of the present application, but not to limit it. The present application is not limited to the exact structure described above and illustrated in the accompanying drawings, and it cannot be determined that the specific implementation of the present application is limited to these descriptions. For ordinary technicians in the technical field to which the present application belongs, various changes and modifications made without departing from the concept of the present application should be deemed to belong to the protection scope of the present application.
Claims
1. A processing and forming device for bean products, characterized in that: include: A chain conveyor (1) having a plurality of movably arranged holders (2) therein; A forming mold (3) is arranged on the chain conveyor (1) in a manner that it can be lifted vertically, and a channel for the holder (2) to move is arranged at the lower end of the forming mold (3), a lifting mechanism (4) is arranged at the lower end of the forming mold (3), and an extrusion mechanism (5) is arranged at the upper end of the forming mold (3); Wherein, the molding die (3) comprises: A positioning plate (41) is vertically liftable and arranged on the chain conveyor (1); a plurality of evenly distributed telescopic cylinders (42) are arranged around the positioning plate (41); the output ends of the telescopic cylinders (42) are hingedly connected to a transverse template (45) via a pin rod (43) in the transverse direction, and the output ends of the telescopic cylinders (42) are hingedly connected to a longitudinal template (44) via the pin rod (43) in the longitudinal direction; and The vertical frame (46) is fixedly arranged on the positioning plate (41), and the longitudinal template (44) and the transverse template (45) are both rotatably arranged on the vertical frame (46).
2. A processing and forming device for bean products according to claim 1, characterized in that: The card holder (2) comprises: A bottom plate (21) is telescopically arranged on a support seat, and the support seat is movably arranged in the chain conveyor (1); A card slot (22) is provided at the top end of the bottom plate (21), and the card slot (22) is provided at the center position of the bottom plate (21).
3. A processing and forming device for bean products according to claim 2, characterized in that: The positioning plate (41) is provided with a through hole.
4. The device for processing and forming soy products according to claim 3, characterized in that: The through hole is arranged corresponding to the clamping slot (22).
5. The device for processing and forming soy products according to claim 2, characterized in that: A plurality of water leakage holes (23) are irregularly formed on the bottom plate (21) located on both sides of the slot (22).
6. The device for processing and forming soy products according to claim 1, characterized in that: The chain conveyor (1) is also provided with a drainage mechanism.