Mud cake crusher for municipal sewage treatment
By designing a crushing component in the clay cake crushing machine, the mud cake is broken, the problem of low mud cake crushing efficiency in the existing technology is solved, and the more efficient mud cake crushing treatment is achieved.
Patent Information
- Application Number
- CN202323471575.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-20
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2033-12-20
AI Technical Summary
When the existing mud cake crushing device is used, simply crushing through two first crushing rollers will reduce the crushing efficiency of the first crushing roller, thereby reducing the crushing efficiency of the mud cake.
Design a municipal sewage treatment mud cake crushing machine, which uses crushing components to break the mud cake to make the volume smaller, which is more convenient for subsequent crushing treatment. The crushing components include crushing boxes, shafts, eccentric wheels, vertical boards, sliders, deduction boards, compressed components and crushing plates. The rotor shaft and eccentric wheel are driven by DC motor to crush the mud cake.
After crushing, the volume of the mud cake is smaller, which increases the crushing efficiency of the clay cake, and avoids the problem of reduced crushing efficiency caused by a certain volume due to the existence of mud cakes.
Smart Images

Figure CN222401586U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of municipal sewage treatment, in particular to a mud cake crusher for municipal sewage treatment. Background Art
[0002] Municipal sewage treatment refers to the measures taken to change the properties of sewage so that it does not cause harm to the environmental waters. In municipal sewage treatment, the sludge in the sewage is generally dehydrated and made into mud cakes for collection. In order to facilitate subsequent use, the mud cakes need to be crushed using a mud cake crusher.
[0003] According to a mud cake crushing device for urban sewage treatment proposed by Chinese patent announcement No. CN214159917U, the mud cake can be crushed twice by the coordinated use of the first crushing roller, crushing teeth and the second crushing roller, so that the crushing is more complete and the crushing effect is better; the mud cake and mud powder can be dried by the coordinated use of the first fan, heating mechanism, first air inlet pipe, second air inlet pipe and air nozzle, so that the crushing effect is better and the mud cake can be prevented from agglomerating due to moisture and being difficult to crush; the metal residue contained in the mud cake can be adsorbed and recovered by the electromagnet, so as to improve the utilization rate of the raw materials; the second The coordinated use of the fan, the first exhaust pipe, the second exhaust pipe, the connecting pipe, the suction hood and the bag dust collector can remove the dust generated during the crushing process and recover the mud powder particles in the dust, which is more energy-saving and environmentally friendly. However, when the application document is used, the mud cake is first crushed directly by two first crushing rollers, because general mud cakes are solid blocks with a certain volume, and the first crushing by two first crushing rollers will reduce the crushing efficiency of the first crushing rollers due to the volume of the mud cake, thereby reducing the crushing efficiency of the mud cake by the existing mud cake crushing device. Therefore, a mud cake crusher for municipal sewage treatment is proposed to solve the above problems. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a mud cake crusher for municipal sewage treatment, which has the advantages of crushing the mud cake first, etc., and solves the problem that the existing mud cake crusher, when in use, simply crushes the mud cake through two first crushing rollers, which will reduce the crushing efficiency of the first crushing rollers, thereby reducing the crushing efficiency of the mud cake of the existing mud cake crushing device.
[0005] In summary, the utility model provides the following technical solutions: a mud cake crusher for municipal sewage treatment, comprising a treatment box, wherein a crushing assembly is arranged inside the treatment box.
[0006] The cam is an angular channel that is fixedly provided with a circle, and a pair of cams are connected with each other to form a circle, and a pair of cams are connected with each other to form a circle.
[0007] The utility model adopts the technical solution and can crush the mud cake by the back and forth movement of the two crushing plates toward the opposite side and the opposite side, so that the volume of the mud cake becomes smaller and the subsequent crushing of the mud cake is more convenient.
[0008] Furthermore, the driving assembly includes a DC motor fixedly mounted on the rear side wall of the inner cavity of the processing box, the output shaft of the DC motor is fixedly mounted with an axle rod, the rear side wall of the inner cavity of the processing box is rotatably connected to two rotating rods whose one end passes through and extends into the interior of the crushing box, the outer sides of the two rotating rods are provided with belt assemblies for driving the rotation thereof, and the front sides of the two rotating rods are provided with transmission assemblies.
[0009] The beneficial effect of adopting the above further solution is that by starting the DC motor, the two rotating shafts can be rotated through the rotation of the DC motor.
[0010] Furthermore, a crushing assembly for crushing mud cakes is arranged inside the processing box, magnetic plates are arranged on the left and right side walls of the inner cavity of the processing box, a dust removal assembly for dust removal is arranged on the left side of the processing box, an air drying assembly is arranged on the right side of the processing box, a material guide plate is arranged inside the processing box, a material discharge pipe is connected to the bottom of the processing box, and bases are fixedly installed at the four corners of the bottom of the processing box.
[0011] The beneficial effect of adopting the above further scheme is that the mud cake can be crushed by the crushing component, the dust generated by the crushing of the mud cake can be cleaned by the dust removal component, and the mud cake and mud powder can be dried by the air drying component.
[0012] Furthermore, the opposite sides of the two abutment plates abut against the outer sides of the two eccentric wheels respectively.
[0013] The beneficial effect of adopting the above further solution is that when the two eccentric wheels rotate, the two eccentric wheels will squeeze the two abutment plates respectively, so that the two abutment plates move to opposite sides.
[0014] Furthermore, the compression assembly includes compression springs fixedly mounted on opposite sides of the two abutment plates and respectively located outside the two slide bars, and opposite sides of the two compression springs are respectively fixedly connected to opposite sides of the two vertical plates.
[0015] The beneficial effect of adopting the above further solution is that the two crushing plates can be moved to opposite sides through the resilience of the compression spring.
[0016] Furthermore, the sliding assembly includes sliding blocks fixedly mounted on the front and back sides of the crushing plate, and the front and rear side walls of the inner cavity of the crushing box are both provided with sliding grooves slidably connected to the sliding blocks.
[0017] The beneficial effect of adopting the above further solution is that the sliding block and the sliding groove can ensure that the crushing plate moves more stably.
[0018] Furthermore, the belt assembly includes a transmission wheel fixedly mounted on the shaft rod and the outer sides of the two rotating rods, and the outer surfaces of the upper and lower transmission wheels are transmission-connected with a transmission belt.
[0019] The beneficial effect of adopting the above further solution is that the shaft rod can drive the two rotating rods to rotate through the transmission wheel and the transmission belt.
[0020] Furthermore, the transmission assembly includes a driving bevel gear fixedly mounted on the front sides of the two rotating rods, and a driven bevel gear meshing with the driving bevel gear is fixedly mounted on the outer sides of the two rotating shafts.
[0021] The beneficial effect of adopting the above further solution is that, through the driving bevel gear and the driven bevel gear, the two rotating rods can respectively drive the two rotating shafts to rotate.
[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0023] The mud cake crusher for municipal sewage treatment can crush the mud cake before it is crushed by setting a crushing component, so that the volume of the mud cake is smaller, which makes it more convenient to crush the mud cake, increases the crushing efficiency of the mud cake, and avoids the problem of reduced crushing efficiency of the mud cake crusher due to the existence of a certain volume of the mud cake. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2It is a schematic diagram of the top view of the crushing assembly in the utility model;
[0026] Figure 3 For this utility model Figure 1 Schematic diagram of the enlarged structure of part A in the middle.
[0027] Description of reference numerals:
[0028] 1. Processing box; 2. Crushing assembly; 201. Crushing box; 202. Feed pipe; 203. Rotating shaft; 204. Eccentric wheel; 205. Vertical plate; 206. Sliding rod; 207. Abutment plate; 208. Compression assembly; 209. Crushing plate; 210. Sliding assembly; 211. Dropping hole; 212. Driving assembly; 2121. DC motor; 2122. Shaft; 2123. Rotating rod; 2124. Belt assembly; 2125. Transmission assembly; 3. Crushing assembly; 4. Magnetic plate; 5. Dust removal assembly; 6. Air drying assembly; 7. Guide plate; 8. Dropping pipe; 9. Base. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-3 A mud cake crusher for municipal sewage treatment in this embodiment includes a processing box 1, and a crushing component 2 is arranged inside the processing box 1.
[0031] like Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, the crushing assembly 2 includes a crushing box 201 fixedly mounted on the inner top wall of the processing box 1, a feed pipe 202 with one end penetrating through and extending into the crushing box 201 is fixedly mounted on the top of the processing box 1, a rotating shaft 203 is rotatably connected between the inner top wall and the inner bottom wall of the crushing box 201, and a driving assembly 212 is arranged inside the processing box 1 to facilitate the rotation of the rotating shaft 203.
[0032] It should be noted that the driving assembly 212 includes a DC motor 2121 fixedly mounted on the rear side wall of the inner cavity of the processing box 1, and the output shaft of the DC motor 2121 is fixedly mounted with a shaft 2122. The rear side wall of the inner cavity of the processing box 1 is rotatably connected to two rotating rods 2123, one end of which passes through and extends into the interior of the crushing box 201. The outer sides of the two rotating rods 2123 are provided with belt assemblies 2124 for driving them to rotate, and the front sides of the two rotating rods 2123 are provided with transmission assemblies 2125.
[0033] The front side of the shaft 2122 is rotatably connected to the back side of the crushing box 201 to ensure that the shaft 2122 rotates more stably. When the DC motor 2121 is started, the output shaft of the DC motor 2121 drives the shaft 2122 to rotate.
[0034] In addition, the belt assembly 2124 includes a transmission wheel fixedly installed on the outside of the shaft 2122 and the two rotating rods 2123. The outer surfaces of the upper and lower transmission wheels are connected with transmission belts. When the shaft 2122 rotates, under the transmission action of the transmission wheel and the transmission belt, the shaft 2122 will drive the two rotating rods 2123 to rotate. The shaft 2122 can drive the two rotating rods 2123 to rotate through the transmission wheel and the transmission belt.
[0035] It should be noted that the transmission assembly 2125 includes a driving bevel gear fixedly mounted on the front of the two rotating rods 2123, and a driven bevel gear meshing with the driving bevel gear is fixedly mounted on the outer sides of the two rotating shafts 203. When the two rotating rods 2123 rotate, the two rotating rods 2123 will respectively drive the two driving bevel gears to rotate, and the two driving bevel gears will respectively drive the two driven bevel gears meshing therewith to rotate, and the two driven bevel gears will respectively drive the two rotating shafts 203 to rotate, and the two rotating shafts 203 will respectively drive the two eccentric wheels 204 to rotate. Through the driving bevel gear and the driven bevel gear, the two rotating rods 2123 can respectively drive the two rotating shafts 203 to rotate.
[0036] like Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, a vertical plate 205 is fixedly installed between the inner top wall and the inner bottom wall of the crushing box 201, and the opposite sides of the two vertical plates 205 are slidably connected to a sliding rod 206 with one end passing through the opposite side thereof, and the opposite sides of the two sliding rods 206 are fixedly installed with abutment plates 207, and the opposite sides of the two abutment plates 207 are provided with compression components 208 for facilitating their resetting, and the opposite sides of the two sliding rods 206 are fixedly installed with crushing plates 209, and the front and back sides of the two crushing plates 209 are provided with sliding components 210 for guiding them.
[0037] Among them, the opposite sides of the two abutment plates 207 are respectively abutted against the outer sides of the two eccentric wheels 204. When the two eccentric wheels 204 rotate, the two eccentric wheels 204 will squeeze the two abutment plates 207 respectively, so that the two abutment plates 207 move to the opposite side, and the two abutment plates 207 will respectively drive the two sliding bars 206 to move to the opposite side, and the two sliding bars 206 will respectively drive the two crushing plates 209 to move to the opposite side, and the mud cake is crushed by the two crushing plates 209, so that the volume of the mud cake becomes smaller.
[0038] It should be noted that the compression assembly 208 includes compression springs fixedly installed on the opposite sides of the two abutment plates 207 and respectively located on the outside of the two sliding rods 206. The opposite sides of the two compression springs are respectively fixedly connected to the opposite sides of the two vertical plates 205. When the two abutment plates 207 move toward the opposite side, the two abutment plates 207 will squeeze the two compression springs respectively. When the two eccentric wheels 204 continue to rotate, under the action of the rebound force of the compression springs, the two crushing plates 209 will move to the opposite side.
[0039] In addition, the sliding assembly 210 includes sliding blocks fixedly installed on the front and back sides of the crushing plate 209. The front and rear side walls of the inner cavity of the crushing box 201 are both provided with sliding grooves slidably connected to the sliding blocks. The sliding blocks and the sliding grooves can ensure that the crushing plate 209 moves more stably.
[0040] like Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment, the inner top wall of the crushing box 201 is provided with a plurality of drop holes 211 penetrating to the bottom thereof.
[0041] Among them, multiple drop holes 211 are located between the opposite sides of the two crushing plates 209. When the mud cake is added to the interior of the crushing box 201 through the feeding pipe 202, the smaller mud cake directly falls into the interior of the processing box 1 through the drop holes 211 for crushing, while the larger mud cake is crushed by the two crushing plates 209, so that the volume of the mud cake becomes smaller, and then falls from the drop holes 211 for crushing.
[0042] like Figure 1 As shown, in this embodiment, a crushing component 3 for crushing the mud cake is provided inside the processing box 1, magnetic plates 4 are provided on the left and right side walls of the inner cavity of the processing box 1, a dust removal component 5 for dust removal is provided on the left side of the processing box 1, an air drying component 6 is provided on the right side of the processing box 1, a material guide plate 7 is provided inside the processing box 1, a material discharge pipe 8 is connected to the bottom of the processing box 1, and bases 9 are fixedly installed at the four corners of the bottom of the processing box 1.
[0043] The crushing assembly 3 includes a first crushing roller, crushing teeth and a second crushing roller. The crushing assembly 3 can crush the mud cake, and the magnetic plate 4 can adsorb the metal in the crushed mud powder.
[0044] In addition, the dust removal component 5 includes a second fan, a first exhaust pipe, a second exhaust pipe, a connecting pipe, an air suction hood and a bag dust collector. The dust removal component 5 can be used to clean the dust generated during mud cake crushing. The air drying component 6 includes a first fan, a heating mechanism, a first air intake pipe, a second air intake pipe and an air nozzle. The mud cake and mud powder can be dried by the air drying component 6 to achieve a better crushing effect.
[0045] It should be noted that the crushed mud powder can be discharged through the discharge pipe 8, and the guide plate 7 facilitates the mud powder to fall from the discharge pipe 8, and the base 9 can support the processing box 1.
[0046] In addition, a controller is provided on the front of the processing box 1, and the DC motor 2121, the crushing component 3, the dust removal component 5 and the air drying component 6 are all electrically connected to the controller, and the DC motor 2121, the crushing component 3, the dust removal component 5 and the air drying component 6 can be controlled by the controller.
[0047] The working principle of the above embodiment is:
[0048] When the mud cake crusher for municipal sewage treatment is used, mud cake is added to the crushing box 201 through the feed pipe 202, and the mud cake with a smaller volume directly falls into the processing box 1 through the drop hole 211 for crushing, while the mud cake with a larger volume remains in the crushing box 201. When the mud cake is added, the DC motor 2121 is started, and the output shaft of the DC motor 2121 drives the shaft rod 2122 to rotate. Under the transmission action of the transmission wheel and the transmission belt, the shaft rod 2122 drives the two rotating rods 2123 to rotate, and the two rotating rods 2123 are The two driving bevel gears are driven to rotate respectively, and the two driving bevel gears are driven to rotate respectively, and the two driven bevel gears are driven to rotate respectively, and the two rotating shafts 203 are driven to rotate respectively, and the two rotating shafts 203 are driven to rotate respectively, and the two eccentric wheels 204 are driven to squeeze the two abutment plates 207 respectively, so that the two abutment plates 207 move to the opposite side, and the two abutment plates 207 are driven to move to the opposite side respectively, and the two sliding bars 206 are driven to move to the opposite side respectively.
[0049] Among them, the mud cake is crushed by two crushing plates 209, so that the volume of the mud cake becomes smaller, so that it falls from the drop hole 211 and is crushed. At the same time, the two abutment plates 207 will squeeze the two compression springs respectively. When the two eccentric wheels 204 continue to rotate, under the action of the rebound force of the compression springs, the two crushing plates 209 will move to the opposite side. Through the continuous rotation of the two eccentric wheels 204 and the rebound force of the two compression springs, the two crushing plates 209 can continue to crush the mud cake, making the volume of the mud cake smaller, thereby facilitating the subsequent crushing of the mud cake.
Claims
1. A mud cake crusher for municipal sewage treatment, comprising a treatment box (1), characterized in that: A crushing assembly (2) is arranged inside the processing box (1); The crushing assembly (2) comprises a crushing box (201) fixedly mounted on the inner top wall of the processing box (1); a feed pipe (202) having one end penetrating through and extending into the crushing box (201) is fixedly mounted on the top of the processing box (1); a rotating shaft (203) is rotatably connected between the inner top wall and the inner bottom wall of the crushing box (201); eccentric wheels (204) are fixedly mounted on the outer sides of the two rotating shafts (203); a vertical plate (205) is fixedly mounted between the inner top wall and the inner bottom wall of the crushing box (201); and a sliding rod (206) having one end penetrating through the opposite side of the two vertical plates (205) is slidably connected to the opposite sides of the two vertical plates. Abutment plates (207) are fixedly mounted on opposite sides of the two slide bars (206), compression components (208) are provided on opposite sides of the two abutment plates (207) for resetting the abutment plates, crushing plates (209) are fixedly mounted on opposite sides of the two slide bars (206), sliding components (210) are provided on the front and back sides of the two crushing plates (209) for guiding the crushing plates, a plurality of drop holes (211) are provided on the inner top wall of the crushing box (201) extending through the bottom thereof, and a driving component (212) is provided inside the processing box (1) for facilitating the rotation of the rotating shaft (203).
2. A mud cake crusher for municipal sewage treatment according to claim 1, characterized in that: The driving assembly (212) comprises a DC motor (2121) fixedly mounted on the rear side wall of the inner cavity of the processing box (1); a shaft (2122) is fixedly mounted on the output shaft of the DC motor (2121); the rear side wall of the inner cavity of the processing box (1) is rotatably connected to two rotating rods (2123) one end of which penetrates through and extends into the interior of the crushing box (201); belt assemblies (2124) are arranged on the outer sides of the two rotating rods (2123) for driving the rotating rods; and transmission assemblies (2125) are arranged on the front sides of the two rotating rods (2123).
3. A mud cake crusher for municipal sewage treatment according to claim 1, characterized in that: A crushing assembly (3) for crushing mud cakes is arranged inside the processing box (1), magnetic plates (4) are arranged on the left and right side walls of the inner cavity of the processing box (1), a dust removal assembly (5) for dust removal is arranged on the left side of the processing box (1), an air drying assembly (6) is arranged on the right side of the processing box (1), a material guide plate (7) is arranged inside the processing box (1), a material discharge pipe (8) is connected to the bottom of the processing box (1), and bases (9) are fixedly installed at the four corners of the bottom of the processing box (1).
4. A mud cake crusher for municipal sewage treatment according to claim 1, characterized in that: The opposite sides of the two abutment plates (207) abut against the outer sides of the two eccentric wheels (204) respectively.
5. The mud cake crusher for municipal sewage treatment according to claim 1, characterized in that: The compression assembly (208) comprises a compression spring fixedly mounted on opposite sides of the two abutment plates (207) and respectively located outside the two slide bars (206), and opposite sides of the two compression springs are respectively fixedly connected to opposite sides of the two vertical plates (205).
6. The mud cake crusher for municipal sewage treatment according to claim 1, characterized in that: The sliding assembly (210) comprises sliding blocks fixedly mounted on the front and back sides of the crushing plate (209), and sliding grooves slidably connected to the sliding blocks are provided on both the front and rear side walls of the inner cavity of the crushing box (201).
7. A mud cake crusher for municipal sewage treatment according to claim 2, characterized in that: The belt assembly (2124) comprises a transmission wheel fixedly mounted on the shaft (2122) and the outer sides of the two rotating rods (2123), and the outer surfaces of the upper and lower transmission wheels are connected to transmission belts.
8. The mud cake crusher for municipal sewage treatment according to claim 2, characterized in that: The transmission assembly (2125) comprises a driving bevel gear fixedly mounted on the front faces of the two rotating rods (2123), and a driven bevel gear meshing with the driving bevel gear is fixedly mounted on the outer sides of the two rotating shafts (203).
Citation Information
Patent Citations
Mud cake crushing device for urban sewage treatment
CN214159917U