Homogenizing pulverizer
Through the design average crushing machine, the structure of the filter valve device and the group crushing roller, and the raw materials of different particle size have different crushing and screening, solving the problem of different shattered shattered in existing crushing machines and lack of screening functions. The effect of consistent crushing and simple operation is achieved.
Patent Information
- Application Number
- CN202421107829.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-21
AI Technical Summary
When existing crushers crush raw materials of different particle sizes, the degree of crushing varies, resulting in different particle sizes of the final crushing, difficulty in the same degree of crushing, difficult to guarantee product specifications, and lack screening functions, making operation cumbersome.
A homogeneous shatter is designed, which uses the filter valve device to screen the raw materials. It is divided into two sets of crushing rollers (large crushing rollers and small crushing rollers). The shell and rotating transmission dragon sieve the material.
The screening of the crushing substances after sieving and crushing the raw materials before crushing, ensuring that the degree of shattering is consistent, simplifying the operation process, and improving the guarantee of product specifications.
Smart Images

Figure CN222401635U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pulverizing equipment, in particular to a homogenizing pulverizer. Background Art
[0002] Food processing refers to the grain grinding, feed processing, vegetable oil and sugar processing, slaughtering and meat processing, aquatic product processing, as well as processing activities of vegetables, fruits, nuts and other foods that directly use agricultural, forestry, animal husbandry and fishery products as raw materials. With the development of modern industry, the requirements for food processing equipment are constantly increasing.
[0003] When food is processed, it is necessary to crush the larger raw materials, and then screen and mix the crushed raw materials. The existing traditional crushing device has a relatively simple structure, mainly including a crushing box with a feed port at the upper end and a discharge port at the lower end. Pairs of crushing rollers are installed in the crushing box, and a driving assembly for driving the crushing rollers to rotate is also included. In the actual working process, the materials put into the crushing box are crushed by two sets of crushing rollers rotating in opposite directions.
[0004] In the actual working process, it is found that when the existing grinder grinds raw materials of different particle sizes, due to the different particle sizes of the raw materials, directly placing them on the same level for grinding will make the degree of grinding of materials of different particle sizes different. After the same time of grinding, some large particles of raw materials have not been crushed more thoroughly, while some small particles of raw materials have been crushed to the degree of fine dust, so that the final crushed particle sizes are different, the degree of grinding is difficult to be the same, and the specifications of the product are difficult to guarantee, which affects the subsequent use; in addition, the above-mentioned existing grinder does not have a screening function, and cannot perform screening operations on the crushed materials. The crushed materials need to be collected and transferred to the screening device for screening operations. The operation process is cumbersome. Therefore, it is urgent to design a homogenizing grinder to solve the above problems. Utility Model Content
[0005] The utility model provides a homogenizing pulverizer with a reasonable structural design to solve the technical problems existing in the known technology. The utility model can screen the raw materials before pulverizing, and perform different pulverizing operations on the sieved materials. The pulverizing degree is the same, and the pulverized materials can be screened without transferring to other screening devices for screening. The operation process is simple and convenient.
[0006] The utility model adopts the following technical scheme to solve the technical problems existing in the known technology: a homogenizing pulverizer comprises a mounting bracket, a pulverizing box is fixedly connected to the mounting bracket, a feed hopper is installed at the upper open end of the pulverizing box, two groups of large pulverizing rollers and two groups of small pulverizing rollers are rotatably connected in the pulverizing box, the two groups of small pulverizing rollers and the two groups of large pulverizing rollers are horizontally arranged in parallel, a pulverizing driving structure is installed on the pulverizing box for driving the pulverizing rollers to rotate; a filter valve device with a plurality of filter holes is installed at the discharge port of the feed hopper; a middle partition plate located above the adjacent small pulverizing rollers and the large pulverizing roller is fixedly connected in the pulverizing box, the middle partition plate is bent with the sharp corners facing upwards, and two pulverizing rollers are installed in the pulverizing box, which are respectively located on both sides of the feed port. The invention further comprises a first strap and a second strap, a flip valve plate located above the sharp corner of the middle partition is arranged between the first strap and the second strap, and a flip driving structure for driving the flip valve plate to swing between the first strap and the second strap and selectively overlap; guide hopper structures are arranged on both sides of the middle partition, and the two groups of guide hopper structures are respectively arranged corresponding to the two groups of large crushing rollers and the two groups of small crushing rollers; it also comprises a primary screening hopper installed at the open lower end of the crushing box, a primary screening hole plate is inserted in the primary screening hopper, and it also comprises a transmission cylinder shell connected with the primary screening hopper, a discharge port and a plurality of screening holes are opened at the bottom of the outer peripheral wall of the transmission cylinder shell, a transmission auger rotatably connected to the transmission cylinder shell is inserted in the transmission cylinder shell, and it also comprises a transmission motor for driving the transmission auger to rotate.
[0007] The advantages and positive effects of the utility model are as follows: the utility model provides a homogenizing pulverizer, which can filter and screen the materials put into the feed hopper by setting a filter valve device, thereby achieving the purpose of small-sized raw materials entering the crushing box first and large-sized raw materials entering the crushing box later; by setting two groups of large crushing rollers and two groups of small crushing rollers, large-sized raw materials and small-sized raw materials can be selectively crushed respectively; by setting a flip valve plate and a flip driving structure, in conjunction with the first strap and the second strap, the falling direction of the material can be selected according to the particle size of the material falling into the crushing box, so that the raw material can fall between the corresponding two groups of crushing rollers for crushing; by setting a transmission cylinder shell and a rotating transmission auger, the crushed material can be transmitted forward and the material can be screened during the transmission process. The utility model can screen the raw materials before crushing, and perform different crushing operations on the screened materials, with the same degree of crushing, and can screen the crushed materials without transferring them to other screening devices for screening, and the operation process is simple and convenient.
[0008] Preferably: it also includes a plurality of scraper structures arranged in the transmission cylinder shell, which are used to scrape off the materials adhered to the outer peripheral surface of the crushing roller; the scraper structure includes corresponding mounting seats fixedly connected to the front and rear inner walls of the crushing box, a bottom plate fixedly connected between the two corresponding mounting seats, a clamping plate installed on the bottom plate by screws and locking nuts, a scraper plate clamped between the bottom plate and the clamping plate, and the inner end of the scraper plate is in friction contact with the outer peripheral surface of the corresponding crushing roller.
[0009] Preferably: the filter valve device includes a driving base installed on the upper end of the crushing box, a laterally arranged linear driving member is installed on the driving base, a perforated plate mounting seat is installed on the protruding end of the linear driving member, the perforated plate mounting seat is slidably inserted on the driving base, a filter perforated plate slidably inserted at the discharge port of the feed hopper is installed on the perforated plate mounting seat, and a plurality of filter holes are opened on the filter perforated plate.
[0010] Preferably: the guide hopper structure includes crushing guide plates respectively installed on the middle partition and the front and rear inner walls of the crushing box, and also includes bent plates respectively installed on the left and right inner walls of the crushing box, and the corresponding crushing guide plates and bent plates form a funnel shape that is wide at the top and narrow at the bottom.
[0011] Preferably: it also includes two sets of discharge guide plates fixedly connected between the front and rear inner walls of the crushing box and arranged opposite to each other, and a partition plate is arranged between the two sets of discharge guide plates to separate the area enclosed by the two sets of discharge guide plates into separate discharge channels corresponding to the two sets of large crushing rollers and the two sets of small crushing rollers respectively.
[0012] Preferably: the flip driving structure includes a flip shaft rotatably connected to the crushing box, the flip shaft is arranged parallel to the small crushing roller, and one end of the flip shaft extends to the outside of the crushing box and is equipped with a rotating shaft wrench.
[0013] Preferably: the pulverizing drive structure includes a pulverizing motor installed on the pulverizing box, the output shaft of the pulverizing motor is selectively connected between two groups of small pulverizing rollers and two groups of large pulverizing rollers, and also includes a first gear keyed to the end of each large pulverizing roller, the two first gears are meshed with each other, and also includes a second gear keyed to the end of each small pulverizing roller, the two second gears are meshed with each other, and the adjacent first gears are meshed with the second gears. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a cross-sectional structural schematic diagram of the utility model;
[0015] Figure 2 It is a three-dimensional structural schematic diagram of the upper main body of the utility model;
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the lower main body of the utility model;
[0017] Figure 4 It is a three-dimensional structural schematic diagram of the filter valve device in the utility model.
[0018] In the figure: 1. mounting bracket; 2. collecting box; 3. transmission cylinder shell; 4. transmission auger; 5. discharge port; 6. screening hole; 7. transmission motor; 8. primary screening hopper; 9. primary screening orifice plate; 10. discharge guide plate; 11. small crushing roller; 12. large crushing roller; 13. crushing box; 14. scraper structure; 15. crushing guide plate; 16. middle partition; 17. flip drive structure; 17-1. flip shaft; 17-2. shaft wrench; 18. flip valve plate; 19. first strap; 20. second strap; 21. feed hopper; 22. filter valve device; 22-1. filter hole; 22-2. filter orifice plate; 22-3. orifice plate mounting seat; 22-4. drive base; 22-5. linear drive member; 23. crushing drive structure; 23-1. first gear; 23-2. crushing motor; 23-3. second gear. DETAILED DESCRIPTION
[0019] In order to further understand the content, features and effects of the present invention, the following embodiments are described in detail as follows:
[0020] See also Figure 1 The homogenizing pulverizer of the utility model comprises a mounting bracket 1, on which a pulverizing box 13 is fixedly connected, a feed hopper 21 is mounted at the upper open end of the pulverizing box 13, and a filter valve device 22 with a plurality of filter holes 22-1 is mounted at the discharge port of the feed hopper 21.
[0021] like Figure 4 As shown, the filter valve device 22 includes a driving base 22-4 installed at the upper end of the crushing box 13, a laterally arranged linear driving member 22-5 is installed on the driving base 22-4, a hole plate mounting seat 22-3 is installed at the extended end of the linear driving member 22-5, the hole plate mounting seat 22-3 is slidably inserted on the driving base 22-4, a filter hole plate 22-2 slidably inserted at the discharge port of the feed hopper 21 is installed on the hole plate mounting seat 22-3, and a plurality of filter holes 22-1 are opened on the filter hole plate 22-2. The above-mentioned linear driving member 22-5 can be a linear cylinder, a hydraulic cylinder or an electric cylinder. In this embodiment, the above-mentioned linear driving member 22-5 is a linear electric cylinder.
[0022] Two groups of large crushing rollers 12 and two groups of small crushing rollers 11 are rotatably connected in the crushing box 13. The two groups of small crushing rollers 11 and the two groups of large crushing rollers 12 are arranged in parallel laterally. A crushing driving structure 23 is installed on the crushing box 13 to drive the crushing rollers to rotate.
[0023] like Figure 2As shown, the above-mentioned pulverizing drive structure 23 includes a pulverizing motor 23-2 installed on the pulverizing box 13, and the output shaft of the pulverizing motor 23-2 is selectively connected between the two groups of small pulverizing rollers 11 and the two groups of large pulverizing rollers 12. It also includes a first gear 23-1 keyed to the end of each large pulverizing roller 12, and the two first gears 23-1 are meshed with each other. It also includes a second gear 23-3 keyed to the end of each small pulverizing roller 11, and the two second gears 23-3 are meshed with each other, and the adjacent first gears 23-1 and second gears 23-3 are meshed with each other.
[0024] like Figure 1 As shown, a middle partition 16 located above the adjacent small crushing rollers 11 and large crushing rollers 12 is fixedly connected in the crushing box 13, and the middle partition 16 is bent with the sharp corners facing upward. A first strap 19 and a second strap 20 located on both sides of the feed port are installed in the crushing box 13, and a flip valve plate 18 located above the sharp corner of the middle partition 16 is arranged between the first strap 19 and the second strap 20. It also includes a flip driving structure 17 for driving the flip valve plate 18 to swing between the first strap 19 and the second strap 20 and select one of them to overlap.
[0025] like Figure 2 As shown, the above-mentioned flip driving structure 17 includes a flip shaft 17-1 rotatably connected to the crushing box 13, the flip shaft 17-1 is arranged parallel to the small crushing roller 11, and one end of the flip shaft 17-1 extends to the outside of the crushing box 13 and is installed with a rotating shaft wrench 17-2.
[0026] Further information Figure 1 A guide hopper structure is provided on both sides of the middle partition 16, and the two groups of guide hopper structures are respectively arranged corresponding to the two groups of large crushing rollers 12 and the two groups of small crushing rollers 11; wherein the above-mentioned guide hopper structure includes a crushing guide plate 15 installed on the middle partition 16 and the front and rear inner walls of the crushing box 13, respectively, and also includes a bent plate installed on the left and right inner walls of the crushing box 13, respectively, and the corresponding crushing guide plate 15 and the bent plate form a funnel shape that is wide at the top and narrow at the bottom.
[0027] In order to guide the crushed materials, such as Figure 1 As shown, this embodiment also includes two sets of discharge guide plates 10 fixedly connected between the front and rear inner walls of the crushing box 13 and arranged opposite to each other, and a partition plate is arranged between the two sets of discharge guide plates 10 for dividing the area enclosed by the two sets of discharge guide plates 10 into separate discharge channels corresponding to the two sets of large crushing rollers 12 and the two sets of small crushing rollers 11, respectively.
[0028] like Figure 1As shown, in order to clean the roller surface of the crushing roller and prevent the material adhering to the outer peripheral surface of the crushing roller from affecting the crushing operation, this embodiment also includes a plurality of scraper structures 14 arranged in the transmission cylinder shell 3, which are used to scrape off the material adhering to the outer peripheral surface of the crushing roller; wherein the scraper structure 14 includes corresponding mounting seats fixedly connected to the front and rear inner walls of the crushing box 13, a bottom plate fixedly connected between the two corresponding mounting seats, a clamping plate installed on the bottom plate by screws and locking nuts, a scraper plate sandwiched between the bottom plate and the clamping plate, and the inner end of the scraper plate is in frictional contact with the outer peripheral surface of the corresponding crushing roller. In addition, the scraper plate is made of hard rubber.
[0029] like Figure 1 and Figure 3 As shown, this embodiment also includes a primary screening hopper 8 installed at the lower open end of the crushing box 13, a primary screening plate 9 is inserted in the primary screening hopper 8, and further, a profile is fixedly connected to the inner wall of the primary screening hopper 8, and the edge of the primary screening plate 9 inserted in the primary screening hopper 8 is placed on the above-mentioned profile. This embodiment also includes a transmission cylinder shell 3 connected to the primary screening hopper 8, a discharge port 5 and a plurality of screening holes 6 are opened at the bottom of the outer peripheral wall of the transmission cylinder shell 3, a transmission auger 4 rotatably connected to the transmission cylinder shell 3 is penetrated, and a transmission motor 7 for driving the transmission auger 4 to rotate is also included.
[0030] like Figure 1 As shown, in order to collect the screened materials, the present embodiment also includes a collecting box 2 inserted on the mounting bracket 1 and located below the transmission cylinder shell 3, and a longitudinally arranged partition is fixedly connected to the inner cavity of the collecting box 2, and the partition divides the inner cavity of the collecting box 2 into two collecting chambers arranged in parallel, and the two collecting chambers are respectively arranged corresponding to the discharge port 5 and a plurality of screening holes 6 opened on the transmission cylinder shell 3.
[0031] Working process:
[0032] First, the rotating shaft wrench 17-2 in the flip driving structure 17 is turned to rotate the flip shaft 17-1, so that the flip valve plate 18 installed on the flip shaft 17-1 is flipped and the upper end of the flip valve plate 18 is placed on the first bridge plate 19, thereby ensuring that the materials put into the crushing box 13 can smoothly fall between the two groups of small crushing rollers 11 and cannot fall between the two groups of large crushing rollers 12;
[0033] Then, materials are put into the feed hopper 21. Under the filtering and screening action of the filter valve device 22, small-sized materials fall into the crushing box 13, and under the guidance of the flip valve plate 18, the first strap 19 and the second strap 20, they fall between the two groups of small crushing rollers 11. The two groups of small crushing rollers 11 rotating in opposite directions can crush the small-sized materials. After working for a period of time and completing the crushing operation of the small-sized materials, the shaft wrench 17-2 in the flip driving structure 17 is reversed, and then the flip shaft 17-1 is reversely rotated, so that the flip valve plate 18 installed on the flip shaft 17-1 is reversed and the upper end of the flip valve plate 18 is ensured to be placed on the second strap 20, thereby ensuring that the feed hopper 21 is fed with materials. The material entering the crushing box 13 can smoothly fall between the two groups of large crushing rollers 12, and cannot fall between the two groups of small crushing rollers 11, and then the linear drive member 22-5 in the filter valve device 22 is started, so that the extended end of the linear drive member 22-5 is retracted, thereby driving the filter plate 22-2 to move to open the discharge port of the feed hopper 21. During the movement of the filter plate 22-2, the large-particle-sized material trapped on it falls downward through the opened discharge port of the feed hopper 21, and falls between the two groups of large crushing rollers 12 under the guidance of the flip valve plate 18, the first strap 19 and the second strap 20. The two groups of large crushing rollers 12 rotating in opposite directions can crush the large-particle-sized material;
[0034] The crushed material falls onto the primary screening plate 9 for primary screening operation. The material that meets the particle size requirements after crushing falls into the primary screening hopper 8, and the material that does not meet the requirements is retained on the primary screening plate 9; the transmission auger 4 rotating in the transmission cylinder shell 3 drives the material in the primary screening hopper 8 to be transmitted forward. During the transmission process, part of the material falls from several screening holes 6 opened at the bottom of the transmission cylinder shell 3 into a collecting chamber in the collecting box 2, and the remaining large-size material continues to be transmitted forward, and then falls into another collecting chamber in the collecting box 2 through the discharge port 5.
Claims
1. A homogenizing pulverizer, characterized in that: The invention comprises a mounting bracket (1), a crushing box (13) is fixedly connected to the mounting bracket (1), a feeding hopper (21) is installed at the upper open end of the crushing box (13), two groups of large crushing rollers (12) and two groups of small crushing rollers (11) are rotatably connected in the crushing box (13), the two groups of small crushing rollers (11) and the two groups of large crushing rollers (12) are arranged in parallel in the transverse direction, and a crushing driving structure (23) is installed on the crushing box (13) for driving The crushing roller rotates; a filter valve device (22) having a plurality of filter holes (22-1) is installed at the discharge port of the feed hopper (21); a middle partition (16) is fixedly connected to the crushing box (13) and is located above the adjacent small crushing roller (11) and the large crushing roller (12); the middle partition (16) is bent with the sharp corner facing upward; a first strap (19) and a second strap (20) are installed in the crushing box (13) and are located on both sides of the feed port, respectively. A turnover valve plate (18) is arranged between the plate (19) and the second strap plate (20) and is located above the sharp corner of the middle partition plate (16). The turnover driving structure (17) is used to drive the turnover valve plate (18) to swing between the first strap plate (19) and the second strap plate (20) and selectively overlap one of them. A material guide hopper structure is arranged on both sides of the middle partition plate (16), and two groups of material guide hopper structures are respectively arranged corresponding to the two groups of large crushing rollers (12) and the two groups of small crushing rollers (11); The invention also comprises a primary screening hopper (8) installed at the lower open end of the crushing box (13), a primary screening hole plate (9) inserted in the primary screening hopper (8), a transmission cylinder shell (3) connected to the primary screening hopper (8), a discharge port (5) and a plurality of screening holes (6) opened at the bottom of the outer peripheral wall of the transmission cylinder shell (3), a transmission auger (4) rotatably connected to the transmission cylinder shell (3) passing through the transmission cylinder shell (3), and a transmission motor (7) for driving the transmission auger (4) to rotate.
2. The homogenizing pulverizer according to claim 1, characterized in that: Also includes A plurality of scraper structures (14) are arranged in the transmission cylinder shell (3) and are used to scrape off materials adhered to the outer peripheral surface of the crushing roller; the scraper structure (14) comprises corresponding mounting seats fixedly connected to the front and rear inner walls of the crushing box (13); a bottom plate is fixedly connected between the two corresponding mounting seats; a clamping plate is installed on the bottom plate by means of screws and locking nuts; a scraper is clamped between the bottom plate and the clamping plate; and the inner end of the scraper is in frictional contact with the outer peripheral surface of the corresponding crushing roller.
3. The homogenizing pulverizer according to claim 1, characterized in that: The filter valve device (22) comprises a driving base (22-4) installed at the upper end of the crushing box (13), a laterally arranged linear driving member (22-5) is installed on the driving base (22-4), a perforated plate mounting seat (22-3) is installed at the protruding end of the linear driving member (22-5), the perforated plate mounting seat (22-3) is slidably inserted on the driving base (22-4), a filter perforated plate (22-2) slidably inserted at the discharge port of the feed hopper (21) is installed on the perforated plate mounting seat (22-3), and a plurality of filter holes (22-1) are opened on the filter perforated plate (22-2).
4. The homogenizing pulverizer according to claim 1, characterized in that: The guide hopper structure comprises a crushing guide plate (15) respectively mounted on the middle partition plate (16) and the front and rear inner walls of the crushing box (13), and also comprises a bent plate member respectively mounted on the left and right inner walls of the crushing box (13), and the corresponding crushing guide plate (15) and the bent plate member form a funnel shape which is wide at the top and narrow at the bottom.
5. The homogenizing pulverizer according to claim 1, characterized in that: It also includes two groups of discharge guide plates (10) fixedly connected between the front and rear inner walls of the crushing box (13) and arranged opposite to each other, and a partition plate is arranged between the two groups of discharge guide plates (10) for dividing the area surrounded by the two groups of discharge guide plates (10) into separate discharge channels corresponding to the two groups of large crushing rollers (12) and the two groups of small crushing rollers (11), respectively.
6. The homogenizing pulverizer according to claim 1, characterized in that: The turning drive structure (17) comprises a turning shaft (17-1) rotatably connected to the crushing box (13), the turning shaft (17-1) being arranged in parallel with the small crushing roller (11), one end of the turning shaft (17-1) extending to the outside of the crushing box (13) and being provided with a rotating shaft wrench (17-2).
7. The homogenizing pulverizer according to claim 1, characterized in that: The pulverizing drive structure (23) comprises a pulverizing motor (23-2) mounted on the pulverizing box (13), the output shaft of the pulverizing motor (23-2) being selectively connected to one of the two groups of small pulverizing rollers (11) and the two groups of large pulverizing rollers (12), and further comprises a first gear (23-1) keyed to the end of each large pulverizing roller (12), the two first gears (23-1) being meshed with each other, and further comprises a second gear (23-3) keyed to the end of each small pulverizing roller (11), the two second gears (23-3) being meshed with each other, and adjacent first gears (23-1) and second gears (23-3) being meshed with each other.